Aperto X-Box 550 User manual

X-Box 550
X-Box 800
EN TRANSLATION OF THE ORIGINAL INSTALLATION AND OPERATING MANUAL
46725V001-422016-0-DRE-Rev.C_EN

Table of contents
2
Table of contents
General Information ...................................................... 3
Symbols ........................................................................................... 3
Safety instructions............................................................................ 3
Intended use .................................................................................... 3
Max. permissible door dimensions * ................................................ 4
Technical data (Aperto X-Box) ......................................................... 4
Scope of delivery.............................................................................. 5
General Installation....................................................... 7
Door types and accessories............................................................. 7
Overview of accessories (optional) .................................................. 7
Tools required................................................................................... 7
Personal protective equipment......................................................... 7
Installation...................................................................... 8
Safety instructions............................................................................ 8
Safety-related preparation of the door ............................................. 8
Lay the emergency release outside ................................................. 8
Installing slip door safety device ...................................................... 8
Tips for installation ........................................................................... 9
Selection of installation variants....................................................... 9
Preinstallation of installation variant A............................................ 10
Preinstallation of installation variant B ............................................11
Installation (example: installation variant B)................................... 12
Mounting and connecting the X-Box .............................................. 14
Connecting solar module ............................................................... 14
Commissioning............................................................ 15
Safety instructions.......................................................................... 15
Adjust door end positions for CLOSE + OPEN .............................. 15
Putting the battery units into operation........................................... 15
Programming the operator ............................................................. 16
Check door end positions OPEN + CLOSED ................................ 16
Checking the emergency release................................................... 16
Check the force settings................................................................. 16
Programming handheld transmitter................................................ 16
Mount the information sign............................................................. 17
Attaching the warning sign............................................................. 17
Operation/Use.............................................................. 18
Safety instructions.......................................................................... 18
Opening the door ........................................................................... 18
Closing door................................................................................... 18
Emergency release ........................................................................ 18
Control unit reset............................................................................ 18
Intermediate stop ........................................................................... 18
Safety stop 1 (power cut-off).......................................................... 18
Safety stop 2 (safety input) ............................................................ 18
Overload protection........................................................................ 18
LED signals on the control unit ...................................................... 19
Recharging battery unit.................................................................. 19
Setting the afterglow time of the LED lighting ................................ 19
Radio receiver................................................................................ 19
Programming handheld transmitter................................................ 19
Deleting a handheld transmitter button from the radio receiver ..... 20
Deleting a channel from the radio receiver .................................... 20
Deleting the radio receiver memory ............................................... 20
Extended functions and connections........................ 21
General information........................................................................ 21
Connection to the control unit ........................................................ 21
Opening control unit....................................................................... 21
Install and connect the additional button........................................ 21
Obstacle detection (DIP 1, 2 + 3)................................................... 22
Connect button 2 (DIP 2) ............................................................... 22
Connect warning light (DIP 4) ........................................................ 22
Backjump (DIP 6) ........................................................................... 23
Connecting photo eye .................................................................... 23
Pulse sequence of door movement (DIP7) .................................... 23
Carriage circuit board..................................................................... 23
Defined opening and closing (DIP 7) ............................................. 23
Partial opening (DIP 8)................................................................... 24
Maintenance and care................................................. 25
Safety instructions.......................................................................... 25
Cleaning chains and operator unit track......................................... 25
Changing the control unit fuses...................................................... 25
Replacing the battery unit fuse....................................................... 25
Maintenance and care................................................. 26
Regular testing............................................................................... 26
Miscellaneous.............................................................. 26
Disassembly................................................................................... 26
Disposal ......................................................................................... 26
Warranty and customer service ..................................................... 26
Troubleshooting .......................................................... 27
Further tips on troubleshooting ...................................................... 27
Service Hotline:
[phone]

3
Symbols
Warning signs:
Indicates imminent danger.
If it is not observed serious injuries may occur.
Important information symbol:
Information, useful advice!
Refers to a respective picture in the introduction or main text.
Safety instructions
General
These installation and operating manual must be read, understood
and complied with by persons who install, use or perform maintenance
on the operator.
Installation, connection and initial commissioning of the operator
may only be carried out by technically knowledgeable persons.
Only install the operator on correctly aligned and weight-balanced
doors. An improperly aligned door can cause serious injuries
or damage the operator.
The manufacturer assumes no liability for injuries, damage or break-
downs that occur due to non-compliance with the installation and
operating instructions.
Make sure that this installation and operating manual is kept within
easy reach in the garage.
Always ensure compliance with accident prevention regulations
and current standards in each respective country.
Observe and comply with the Employer’s Liability Rules
“Power-operated windows, doors and gates – BGR 232”.
(Applies to operators in Germany)
Always disconnect the plug for the control unit before working
on the operator.
Only use OEM (Original Equipment Manufacturer) spare parts,
accessories and mounting material.
If the operator is used only occasionally, the batteries should be
recharged after no later than two months in accordance
with regulations.
The service life of the battery may decrease at low temperatures
and as the battery gets older.
Storage
The APERTO X-Box must be stored in an enclosed, dry area at a room
temperature of –20 – +50 °C.
+50°
–20°
The operator should be stored horizontally.
+50°
–20°
Store the X-Box upright.
Operation
The operator may only be operated if a non-hazardous force value
has been set. This force value must be set low enough to ensure
that the closing force poses no risk of injury.
Never put your hand near the door when it is moving or near
moving parts.
Keep children, disabled persons and animals away from the door.
Do not drive through the door until it has been fully opened.
There is a risk of persons being crushed or cut by the mechanism
or sharp edges of the door.
If the garage does not have a separate entrance or the garage door
does not have a built-in slip door, you must install an emergency
release (release lock or Bowden cable) that can be operated from
outside.
Radio remote control
The remote control must only be used for devices and systems
in which radio interference will not endanger people, animals
or objects, or the risk is reduced by other safety devices.
The user must be made aware that systems that pose an accident
risk should only be remote controlled, if at all, if the user can actually
see the door.
The radio remote control may only be used if the door’s movement
can be watched and no persons or objects are within the range
of movement.
Keep the handheld transmitter so that an unintended operation
e.g., by children or animals, is prevented.
The user of the radio system is not protected from faults due to other
telecommunications equipment or devices (e.g. radio-controlled
systems that are licensed to operate in the same frequency range).
If substantial interference occurs, please contact your appropriate
telecommunications office which has radio interference measuring
equipment (radio location).
Do not operate handheld transmitters near locations or installations
that are sensitive to radio interference (e.g.: airports, hospitals).
Intended use
Caution! Irreparable damage to the operator!
Do not use the operator to open or close doors unless
the counterbalance is set (springs tensioned).
Otherwise, you will damage or destroy the motor
(transmission).
Caution! Risk of death!
Remove all cords, straps and locks necessary to operate
the door by hand.
The operator is intended exclusively to open and close doors.
Any other use does not constitute intended use.
The manufacturer accepts no liability resulting from use other than
intended use. The user bears the sole responsibility for any risk
involved. It also voids the warranty.
Doors automated with an operator must comply with the valid standards
and directives:
e.g. EN 12604, EN 12605.
The operator may only be used if it is in perfect working order and is
used as intended, in conscious observation of safety and hazards and
in accordance with the installation and operating instructions.
Malfunctions which could affect safety must be corrected immediately.
The door must be stable and torsionally stiff, i.e. it must not bend
or twist when being opened or closed.
The operator cannot compensate for any defects in the door
or incorrect installation of the door.
Only use the operator in a dry, non-hazardous area.
Do not install the operator in areas with a corrosive atmosphere
(e.g. salty air).
General Information

General Information
4
Max. permissible door dimensions *
APERTO X-Box:
Max. width: 550 800
– One piece door: 3500 5500 mm
– Sectional door: 3500 5500 mm
– Hinged double door **: – 2800 mm
– Side-sectional or roller door:
Track 2600 .................................................... 2350 2350 mm
Track 3000 .................................................... 2750 2750 mm
Track 3400 .................................................... 3150 3150 mm
– Up-and-over door | Canopy door: – 4500 mm
Approx. height
– One piece door:
Track 2600 .................................................... 2600 2600 mm
Track 3000 .................................................... 3000 3000 mm
Track 3400 .................................................... 3400 3400 mm
– Sectional door:
Track 2600 .................................................... 2350 2350 mm
Track 3000 .................................................... 2750 2750 mm
Track 3400 .................................................... 3150 3150 mm
– Hinged double door **: mm
Track 2600 .................................................... – 3000 mm
– Side-sectional or roller door:
Track 2600 .................................................... 2300 3000 mm
– Up-and-over door | Canopy door:
Track 2600 .................................................... – 1900 mm
Track 3000 .................................................... – 2300 mm
Track 3400 .................................................... – 2700 mm
Duty cycle: ........................................................ 15 15 %
* Door in accordance with EN 12604, EN 12605
** With standard hinged double door fitting, part no. 1501.
For taller doors, correspondingly longer tracks or track extensions
must be installed. Please ask you specialist dealer.
Technical data (Aperto X-Box)
General
Rated voltage: 24 V DC
Lighting: Integrated LED lighting
Operational temperature range: –10 °C to +45 °C
IP-code: IP 20
Working environmental emissions value: < 75 dBA – operator only
Operator: 550 800
Max. pulling and pushing force: 550 800 N
Rated pulling force: 150 240 N
Rated current consumption (approx.): 4.0 6.4 A
Rated power consumption: 110 160 W
Max. speed: 150 130 mm/s
Nominal power, standby (approx.): 0.1 0.1 W
Weight with track 2600: 16.0 16.0 kg
X-Box (battery and control unit):
Discharge voltage: 21 V
Charging end voltage
of the lead acid battery: approx. 28.8 V
Capacity: 14.4 Ah
Open-circuit voltage: 25.6–26.2 V
Self-discharge/Day: < 0.1 % of nominal capacity
Lifetime of the battery: At least 3–5 years
(Eurobat Standard)
Weigh of 3-piece X-Box: 16.2 kg
Weight of separate battery unit: 5.7 kg
APERTO operator 550
252
120
2600
3000 / 3400
375
30
max.22,5
max.
214
3240 /3640 /4040
35
176
245
115
APERTO operator 800
2600
3000 / 3400
375
30
max.22,5
max.
214
3240 /3640 /4040
35
176
125
270
137
252
X-Box
260 mm
110 mm
635 mm
745 mm
Package (L x W x H):
– Operator 790 x 160 x 160 mm
– Track 2600 1665 x 160 x 50 mm
– X-Box battery and control unit 765 x 335 x 180 mm

General Information
5
Scope of delivery
Check that the delivered parts are complete before beginning
installation! The actual scope of supply may vary depending
on the version.
4
2
5
10
12
7
62 4
3
2
1
8
9
11
13
Item Name Quantity
1. Carriage (chain guide) 1
2. C-track (uncoated) 2
3. Connecting sleeve (uncoated) 2
4. Guide idler “H” 1
5. Guide idler “V” 1
6. Chain in chain channel (chain channel is made
of plastic. It is not packaging. Do not remove!) 1
7. Push rod 1
8. Door bracket 1
9. Ceiling suspension unit | Ceiling suspension bracket |
Ceiling bracket | Ceiling attachment | Ceiling mount-
ing unit | Ceiling suspension fitting | Ceiling mount
1
10. Installation and operating manual 1
11. Installation bag 1
12. Slide-in part with control cable (length 5,000 mm) 1
13. Transmitter | Handheld transmitter | Hand-held
remote control | Hand-held sensor
1
16
15
14
17
15
Item Name Quantity
14. Control unit (with button and LED light field) 1
15. Battery units (left and right) 2
16. Support rail
(centre housing is already installed on the track)
1
17. Charger 1
Caution! Important information!
The Aperto X-Box must always be operated with both battery
units connected!
It is only possible to operate with only one battery unit when
both battery units are being recharged.
Caution! Important information!
Batteries must be recharged for 8–12 h every time.
This must be done regardless of what the charger display
shows, since some residual charging always occurs
by the charger in the last few hours.
Caution! Important information!
To increase the lifetime of the battery, the batteries must
be charged regularly once a month.
Caution! Important information!
Do not connect the solar module until both battery units
are pushed onto the centre station.
When removing both battery units, the solar module must
be separated from the centre station.
If this is not observed, damage to the electronics may occur.

General Information
6
EC Declaration of Conformity
for installation of an incomplete machine in accordance
with the Machinery Directive 2006/42/EC, Annex II, Part 1 A
APERTO Torantriebe GmbH
Hans-Böckler-Straße 29
73230 Kirchheim/Teck
Germany
hereby declares that the garage door operators
X-Box 550; X-Box 800
have been developed, designed and manufactured in conformity with the
• Machinery Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU
• Electromagnetic Compatibility Directive 2014/30/EU
• RoHS Directive 2011/65/EU.
The following standards were applied:
• ESTI EN 300 202 V2.4.1
• ESTI EN 301 489-1 V1.9.2
• ESTI EN 301 489-3 V1.6.1
• DIN EN 60950-1: 2006 + A11:2009 +
A1:2010 + A12:2011 + AC: 2011 + A2:2013
• EN ISO 13849-1 12/2008, PL “C”Cat.2 Safety of machines – safety-related parts of controls
– Part 1: General design guidelines
• EN 600335-1 10/2012, where applicable Safety of electrical appliances/operators for gates
• EN 61000-6-3 11/2012 Electromagnetic compatibility (EMC) – interference
• EN 61000-6-2 06/2011 Electromagnetic compatibility (EMC) – interference resistance
• EN 60335-2-95 04/2011 General safety requirements for household and similar electrical appliances
– Part 2: Particular requirements for operators for vertically moving garage
doors for residential use
• EN 60335-2-103 06/2014 General safety requirements for household and similar electrical appliances
– Part 2: Special requirements for operators for gates, doors and windows
The following requirements of Annex 1 of the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4, 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.5.1, 1.5.4, 1.5.6, 1.5.14, 1.6.1,
1.6.2, 1.6.3, 1.7.1, 1.7.3, 1.7.4
The special technical documents have been prepared in accordance with Annex VII Part B and are submitted
electronically to the regulators on request.
The incomplete machine is intended for installation in a door system only to form a complete machine as defined
by the Machinery Directive 2006/42/EC. The door system may only be put into operation after it has been established
that the complete system complies with the regulations of the above EC Directive.
The undersigned is responsible for compilation of the technical documents.
Kirchheim, 20-04-2016
i.V.
Jochen Lude
Responsible for documents

General Installation
7
Door types and accessories
Accessories are not included in the scope of delivery.
D
A B
C
Door type Accessories
Swinging door |
One piece door • No accessories required
Sectional door
with single rail
• Sectional door fitting
with boomerang
• Release lock (19) *
Sectional door
with double rail
• Sectional door bracket
without boomerang
• Release lock (19) *
Rolling shutter door • Release lock (19) *
Up-and-over door |
Canopy door • Curved arm
Hinged double door • Caution! Contact specialist dealer!
• Special emergency release required
• Wing door fitting | Hinged double
door fitting
* Release lock for emergency release (19) is absolutely mandatory
if there is not a separate access point.
Slip door | Pass door | Built-in pass door
Caution!
If a slip door in set into the door, a slip door safety device (20)
must be installed. (Not included in the scope of delivery.)
Overview of accessories (optional)
21
19
18
20
Item Name
18. Bowden cable for extending the emergency release
19. Release lock for emergency release
20. Slip door safety device | Pass door fuse |
Slip door safeguard
21. Photo eye
• Telecody for wireless activation of the door with a number combination
• Code keypad for activation of the door with a number combination
• Key switch for activation of the door with a key
• Locking set
Tools required
Personal protective equipment
Safety glasses (for drilling)
Protective gloves (e.g. when handling cut-off pieces of perforated
strip steel)
A
B
C
D
General Installation

Installation
8
Safety instructions
Caution!
Walls and ceiling must be solid and stable.
Only install the operator on a correctly aligned door.
An incorrectly aligned door could cause serious injury.
The operator may be installed, connected and commissioned
by competent personnel only.
Do not move the door, if there are any people, animals or objects
in the area of movement.
Keep children, disabled persons and animals away from the door.
Wear safety glasses when drilling the fastening holes.
Cover the operator and track during drilling to prevent dirt from entering
the operator unit or operator track.
Use only approved fasteners (e.g. anchor fittings, screws).
The fasteners must be suitable to the material of the ceilings and walls.
The supplied track supply line must not be shortened.
Use only an original extension set to extend the line.
Live parts of the operator (voltage-carrying parts, e.g. C-track)
may not be connected to the ground or with live parts or grounding
conductors of other electrical circuits.
Safety-related preparation
of the door
Caution!
The preparations must be made with the utmost care,
since faulty preparations can lead to serious injuries
as well as major damage to the operator and your garage.
Caution! Risk of death!
Remove all cords, straps and locks necessary to operate
the door by hand.
Doors must be stable in themselves, since high traction and
compression forces are encountered. Reinforce lighter doors
made of plastic or aluminium if necessary before installation.
Ask a specialist retailer for advice.
All existing mechanical door locks must be removed or made
non-functional before beginning installation.
Check that the door runs smoothly.
The door must be counterbalanced.
Test: Half-open the door by hand. The door must remain in this
position. If the door moves up or down, re-adjust the door
mechanically. Ask a specialist retailer for advice.
Check the distance between the highest running point of the door (THP,
see Figure 11) and the lower edge of the C-track. The distance between
the THP and the lower edge of the C-track must be between 5 mm and
65 mm; the angle of the door arm must be max. 30° (see graphic 21).
If the distance is less than this, the operator must be moved back and
a longer push rod must be installed. Ask a specialist retailer for advice.
The travel path of the operator must be free of obstacles.
Obstacles must be properly removed before installation
since collisions are a safety risk and can damage the operator.
Adjusting the top roll of a sectional door
Lay the emergency release outside
Caution!
Most garages do not have a separate entrance (e.g. slip door).
That is why the emergency release on the operator must
be led outside to make it possible to open the door from
outside in the event of a power failure or door defects.
To do so, use the Bowden cable (18) or a release lock (19),
which is not included in delivery.
(See accessory instructions for installation)
Installing slip door safety device
Caution!
If a slip door is in set into the door, but not a slip door safety
device, a slip door safety device (20) must be installed.
(See accessory instructions for installation).
Installation

Installation
9
Tips for installation
• Check the delivery scope components before beginning installation;
this way you save time and unnecessary effort if a part is missing.
• It is safest and quickest to do installation with two people.
• If the operator cannot be installed in the centre of the door, it may be
shifted. Make sure that the door does not bow and get stuck in the rails.
Check:
Open and close the door by hand several times at the location where
the operator is to be installed. If the door can be operated easily at this
location (without exceeding the specified forces), then the operator can
be installed.
• Swing doors:
Because the mechanical locking of a door equipped with a operator
must be removed or disabled, depending on the design of the door,
it could be possible to manually raise the door approx. 50 mm.
To counteract this, spring catches can installed to lock the door
in addition to the operator.
These spring catches are connected to the operator by means
of a locking set; when opening a door, the spring catches must
first be disengaged before the operator can open the door.
Important information!
Additional pulse transmitters are: Handheld transmitters,
Telecody, wireless indoor switches and key switches.
In the case of the handheld transmitter, Telecody
or the wireless indoor switches, a connecting line
to the operator is not required; consult your dealer.
Selection of installation variants
Caution!
The chain cover is not packaging.
Do not remove it!
Important information!
Select the variant you wish to install. Convert the power feed
for variant (A).
Installation variant A Installation variant B
V
V
7
AB

Installation
10
Preinstallation of installation
variant A
Important information!
Dispose of the packaging according to locally applicable
regulations.
• Remove the operator from the packaging.
1
2
1
• Loosen the guide idler (1) and push it in the direction of the arrow;
fold out the chain guide (2).
N
2
1
3
2
4
3
3
3
2
• Slide the carriage (1) onto the chain (2) with chain guide (4).
The chain (2) engages in the chain wheel (3).
If the chain wheel (3) does not rotate, pull once on the emergency
release cord (N). The chain wheel (3) is then unlocked.
2
1
3
1
1
2
4
• Push trolley (1) onto C-track (2).
• Insert two C-track parts (1) in the connecting sleeve (2)
up to the stop position.
C
A
B
90°
D
a
c
90°
b
1
2
3
4
5
6
V
V
5
• Attach tensioner (1) to chain (2) and turn it 90°. Insert connecting
element (6) and push tensioner (1) through it. Put U-washer (5)
and spring (4) on the tensioning bolt (3) and screw the tensioning
bolt (3) into the tensioner (1).
6 7
• Tighten the chain as far as the mark (arrow).
• Don't tighten here; pretensioned at the factory.
8
• Disassemble the two steel brackets with washers and toothed lock
washers from the ceiling suspension bracket.
910
• Push the ceiling suspension bracket (1) onto the C-track (2).
• Mount bracket (2) with screw (1) and nut (3) on the connecting
element (4).
1
2
3
4
5
6
7
8
9
10

Installation
11
Preinstallation of installation
variant B
Important information!
Dispose of the packaging according to locally applicable
regulations.
• Remove the operator from the packaging.
1
2
1
• Loosen the guide idler (1) and push it in the direction of the arrow;
fold out the chain guide (2).
N
2
1
3
2
4
3
3
3
2
• Slide the carriage (1) onto the chain (2) with chain guide (4).
The chain (2) engages in the chain wheel (3). If the chain wheel (3)
does not rotate, pull once on the emergency release cord (N).
The chain wheel (3) is then unlocked.
2
1
3
1
1
2
4
• Push trolley (1) onto C-track (2).
• Insert two C-track parts (1) in the connecting sleeve (2)
up to the stop position.
a
c
1
6
2
3
4
5
90°
b
5
• Attach tensioner (1) to chain (2) and turn it 90°. Insert connecting
element (6) and push tensioner (1) through it. Put U-washer (5)
and spring (4) on the tensioning bolt (3) and screw the tensioning
bolt (3) into the tensioner (1).
V
6
10 mm
7
• Don't tighten here; pretensioned at the factory.
• Tighten the chain as far as the mark (arrow).
8
• Disassemble the two steel brackets with washers and toothed lock
washers from the ceiling suspension bracket.
910
• Push the ceiling suspension bracket (1) onto the C-track (2).
• Mount bracket (2) with screw (1) and nut (3) on the connecting
element (4).
1
2
3
4
5
6
7
8
9
10

Installation
12
Installation (example: installation
variant B)
Caution!
Use a non-slip, stable ladder.
Important information!
If the distance between the ceiling and the bottom edge
of the C-track is greater than 245 mm, extend the ceiling
suspension bracket with perforated strip steel.
11
X
5-65 mm
min. 35 mm
X
11
X
5-65 mm
min. 35 mm
X
• Finding the highest running point of the door (THP):
open the door and measure the closest distance (min. 35 mm)
between the top edge of the door and the ceiling.
The distance between the THP and the lower edge of the C-track
must be between 5 mm and 65 mm; the angle of the door arm
must be max. 30° (see graphic 21).
Important information!
Please observe that the distance may possibly be reduced
if a door handle is attached to the middle of the door.
The door must be able to run freely.
Important information!
If installing on the ceiling (D), space the drill holes 15 mm
apart if possible.
Reduced tilting angle of the mounting bracket.
S
30
30
15
15
D
12
½
½
½
½
½½
VM
VM
VM
13
• The operator can be mounted on the header (S) or
on the ceiling (D).
• Measure the front of the centre of the door (VM) and
mark on the door and on the lintel or ceiling.
Caution!
Wear safety glasses when drilling! Take the thickness
of the wall or ceiling into consideration, especially with
regard to prefab concrete garages.
VM
74 mm 74 mm
10 mm 65 mm
THP
14
15
½½ ½½
HMHMHM
15
• Mark points 74 mm to the right and left of the centre of the
door (VM) at the same height on the lintel or ceiling (see Fig. 11).
• Drill two holes (Ø 10 x max. 65 mm deep). Make the holes
somewhat shallower in prefab concrete garages.
• Open the door. Transfer the mark from the centre of the door
to the ceiling (HM). Close the door.
2
S10
4531
S10
4531
B
A/C
16
• Insert anchor fittings (1). Lift the operator (2) at the front.
Tightly fasten header fitting (3) at the front with two screws (4)
and U-washers (5).
• Lift up the operator (2).
Caution!
Always ensure that the operator is installed parallel
to the rails of the door.
Caution!
Wear safety glasses when drilling! Take the thickness
of the wall or ceiling into consideration, especially with
regard to prefab concrete garages.
B600
0
1
17
B
1
HM
3
2
5
4
S10
18
11
12
13
14
15
16

Installation
13
HM
II
II
• Align ceiling bracket (1). The position should be in the range
of (W = 0…600 mm).
• Align the operator horizontally to the rear of the centre of the
door (HM). Mark the drill holes. Drill two holes (Ø 10 x max. 65 mm
deep). Make the holes somewhat shallower in prefab concrete
garages.
• Insert anchor fittings (1). Place U-washers (3) under the two
screws (2). Tighten screws.
• Align C-track (4) at correct height. If required by this, reposition
the screws (5). Tighten the screws (5).
2
3
5
4
3
N
1
19
2
7
3
6
5
1
N
20
48
• Installing push rod (1): insert long bolt (2) and slide
on the clamp (3).
• Fasten door bracket fitting (4) to the push rod (1) with
short bolts (5). Slide on the clamp (3).
• Pull once on the emergency unlocking cord (N).
The carriage (1) is unlocked. Tighten screw (8) on header fitting.
• Slide the carriage (1) all the way to the front (3) with the
connecting rod (2). If necessary, loosen guide idler (4).
• Align door bracket fitting (5) with the centre of the door and
mark 5 drill holes. Drill 5 holes (Ø 5 mm).
Important information!
Use screws suitable for the material of the door.
Wear safety glasses when drilling!
• Insert 5 hex screws (6) and tighten.
• Loosen the guide idler (4) push it right up to the carriage (7).
• Tighten the guide idler (4) screw.
4
N
1
2
6
max.30°
4
5
3
21
• Loosen the switch-trigger (1) and push it completely back
to the stop position (2). Open the door (3) by hand.
Important information!
Shorten the protruding ceiling suspension bracket (4)
(e.g. cut off and debur).
• Push the guide idler (1) right up to the carriage (5) to the stop
position (6) until it clicks. Tighten the screw on the guide idler (1).
17
18
19
20
21

Installation
14
Mounting and connecting
the X-Box
Selection of the installation variant:
Installation variant A Installation variant B
22 A 22 B
• Selecting a suitable place for the X-Box:
Caution!
The user must not stand in the range of movement
of the door when activating the switch.
The range of movement of the door must be clearly visible.
• Height of the centre point of the button from the floor:
at least 1.6 m.
Caution!
Bear in mind the installation position of the X-Box.
Ensure that the maximum length of the control cable
of 5000 mm is not exceeded.
• Install the control cable (24 V) to the control unit housing in
the garage. Do not yet connect the XLR plug of the operator
to the X-Box!
Caution!
Note the wall thickness of the garage.
1,72 m
23
• Mark horizontal holes for the support rail on the wall, drill 4 holes,
minimum height of 1.72 m up to the upper edge of the track,
install the support rail so it is exactly horizontal.
Connecting solar module
Caution!
Connect only a suitable 12 W or 23 W solar module.
Caution! Important information!
Do not connect the solar module until both battery units
are pushed onto the centre station.
When removing both battery units, the solar module must
be separated from the centre station.
If it is not observed, damage to the electronics may occur.
• Install the solar module following the operating instructions.
• Insert the module into the socket (2) on the underside of the control
unit after commissioning the operator.
2
3
1
22
23

Commissioning
15
Safety instructions
Caution!
After installation of the operator, the person responsible
for the installation must complete an EC declaration
of conformity for the door system in accordance with
Machinery Directive 2006/42/EC and apply the CE mark and
a type plate. This is also required for private installations
and also if the operator is retrofitted to a manually operated
door. This documentation and the installation and operating
manual are retained by the operator.
Caution!
The adjustment of the force tolerance is safety-relevant and
must be performed by qualified personnel with the utmost
care. If the adjustment of the spring unit is excessively high,
people or animals could be injured and objects damaged.
Select a force tolerance that is as low as possible so that
obstacles are detected quickly and safely.
Caution! Danger of falling!
In an emergency release the door could independently open
or close itself due to a broken spring or incorrect setting
of the weight balancing.
The operator could be damaged or destroyed.
Adjust door end positions
for CLOSE + OPEN
Caution!
Make sure the travel path of the operator is free of obstacles.
Obstacles (e.g. cross beams between the rails of the door)
damage the operator and must be removed properly before
commissioning.
Caution!
Check the following:
• Have all mechanical door locks been removed?
• Can the emergency release be activated from outside
using a Bowden cable or release lock?
Important information!
When opening and closing the door manually, do not operate
it with the operator engaged.
V
N
1
H
1
N
Door CLOSE end position
• Unlock the carriage, if it is not already unlocked. Pull once on the
emergency unlocking cord (N). It should be possible to manually
push the carriage back and forth.
• Close the door by hand.
• Loosen the guide idler (V) and push it toward the carriage until it clicks
(end switch switches), then screw the guide idler (V) in tight.
Door OPEN end position
• Open the door by hand.
• Loosen the guide idler (H) and push it toward the carriage until it clicks
(end switch switches), then screw the guide idler (H) in tight.
• Close the door by hand.
Putting the battery units
into operation
Inserting fuses
Insert supplied glass tube fuses (T 6 A) into the fuse holders on the outside
of the battery units.The right-hand battery unit is pictured; the left side
corresponds to the illustration.
Attaching the battery units to the support rail
Important information!
The support rail must be assembled so it is absolutely
horizontal for it to function perfectly. Attach the battery
units so that the fuse is located on the outside.
24
• The left and right battery units are attached from above and
pushed together with the control unit.
• If the red LEDs do not stop blinking a few seconds after attaching,
no contact exists.
24
Commissioning

Commissioning
16
Programming the operator
The control unit has an automatic force setting. The control system
memorizes the required force during the “OPEN” and “CLOSE” door
movements and stores it when the end position has been reached.
Program the operator with two people. One person works the
operator, the other remains outside the garage to supervise.
Caution!
Insert both battery units into the control unit before
you program the operator.
Important information!
The first movement of the operator after connecting the X-Box
must always be door OPEN. If this isn't the case, contact
the specialist dealer.
• Insert the operator plug (XLR plug) on the underside of the control unit.
2
43
1
• Take off the rubber cover (1).
• Press the button (2) (e.g. with a small screwdriver), the door opens
until the door OPEN end position is reached or is open.
• Close door, press button (2).
Resetting the control unit
• Activate control unit by pressing on the wall button (2).
– White LED lighting lights up.
• Press button (3) until the red LED (4) goes out.
• LED off – force values deleted, release button (3).
• Red LED (4) flashes – controller reset successful.
Perform the following procedure twice:
• Press button (2) 1x – door opens to switch-trigger (H, door OPEN)
• Red LED (4) flashes during opening and when open – not yet
programmed!
• Press button (4) 1x – door closes to switch-trigger (V, door CLOSED)
• Red LED (4) does not flash.
Important information!
The white LED lighting must remain on during the entire reset.
It must no go out until the red LED (4) is no longer flashing.
• When the red LED (4) stops flashing in end position
“door CLOSE”, force values are programmed and saved.
• The operator has been successfully programmed!
Check door end positions
OPEN + CLOSED
The running path of the operator can be extended or shortened by means
of the guide idlers.
Check whether the door opens and closes completely. If this isn't the case,
then the running path must be adjusted.
• Activate command initiator (e.g. button, handheld transmitter)
once. Door opens.
If the door does not reach the required end positions on door OPEN +
CLOSE, reset the end positions. See the chapter “Adjusting the door
OPEN + CLOSE end positions”.
Checking the emergency release
Important information!
You can activate backjump for sectional doors or doors
with ceiling guides by means of DIP switch 6; this relieves
the operator and door mechanisms.
Simpler actuation of the emergency release.
V
N
1
• Close the door with the operator.
• Pull once on the emergency release (N).
• If the emergency release cannot be actuated, loosen the end switch (V)
and push it a bit in direction (1).
• Open and close the door with the operator.
Recheck the emergency release.
Check the force settings.
For every run of the door, the control unit compares the stored force values
with the actual values required and automatically adjusts the stored values
upon reaching the end position.
Check: See Care and maintenance.
Programming handheld transmitter
Important information!
Before programming the handheld transmitter for the first
time, always clear the radio receiver memory completely.
2
43
1
5
Deleting the radio receiver memory
• Take off the rubber cover (1).
Press and hold the Teach-in button (2).
– After 5 seconds, the LED (3 or 4) flashes – after another 10 seconds
the LED (3 or 4) is steady.
– After a total of 25 seconds, both LEDs light up (3 + 4).
• Release Teach-in button (2) – the deletion procedure is ended.
Programming handheld transmitter
• Activate command initiator (e.g. button, handheld transmitter)
once. Door opens.
– 1x for channel 1; the LED (3) lights up.
– 2x for channel 2; the LED (4) lights up.
– If no button is pressed on the handheld transmitter (5) within
10 seconds, the radio receiver switches to Normal mode.
– Cancelling the teach-in mode: Press the Teach-in button (2)
until no more LEDs are lit.

Commissioning
17
• Press the desired handheld transmitter button (5) until the LED (3/4)
extinguishes, depending upon which channel has been selected.
• LED goes out - programming is finished. The handheld transmitter
has transferred the radio code to the radio receiver.
Programming additional handheld transmitters. Repeat the above steps.
A maximum of 112 storage locations for each radio receiver are available.
Mount the information sign.
N
46502V000-172006-0-OCE_Rev.A
• The information sign concerning the function of the emergency release;
please hang on the emergency release cord.
Attaching the warning sign
1.
1.
2.
2.
1.
1.
2.
2.
• Please attach the warning signs (text + triangle sign) to a position
where they are clearly visible, e.g. beside the button (warning triangle)
and on the door wing (text + warning triangle).
The additional handheld button is not included in the scope of delivery.

18
Operation/Use
Safety instructions
Keep children, disabled persons and animals away from the door.
Never reach into a moving door or moving parts.
Do not drive through the door until it has been fully opened.
There is a risk of persons being crushed or cut by the mechanism
or sharp edges of the door.
Opening the door
1
2
• Press button (1) or handheld transmitter button (2) once.
• If the button is pressed during the door OPEN movement,
the door stops.
• It closes when pressed again.
Closing door
• Press button (1) or handheld transmitter button (2) once.
• If the button is pressed during the door CLOSE movement,
the door stops. Depending on DIP switch 7.
• It opens when pressed again.
Emergency release
Caution!
The emergency release is only suitable for opening or closing
the door in an emergency.
E.g.: a power outage or operator failure. It is not suitable
for regularly opening or closing the door for other reasons.
This could cause damage to the operator or door.
Caution!
In an emergency release the door could independently open
or close itself due to a broken spring or incorrect setting
of the weight balancing.
The operator could be damaged or destroyed.
Important information!
It can be locked and released in any door position.
NN
• Pull the emergency release cord (N) once; the operator moves freely
and the door can be moved manually.
• Pull the emergency release cord (N) once again; the operator locks
and the door can only be moved with the motor.
• If there is a slip door installed in the door but no slip door safeguard –
install a slip door safeguard (see accessories instructions).
• If the garage door does not have a built-in slip door or the garage does
not have a separate entrance, you must install an emergency release –
a release lock or Bowden cable – that can be operated from outside
(see accessories instructions).
Control unit reset
Important information!
After a control unit reset, the operator must
be reprogrammed.
2
43
1
• Take off the rubber cover (1).
• Press button (3) until the red LED (4) goes out.
• LED off – force values deleted, release button (3).
• Red LED (4) flashes – controller reset successful.
• Reattach the rubber cover (1).
Intermediate stop
An intermediate stop, caused by actuating a button or handheld transmitter,
immediately stops the operator. At the next command the operator moves
in the opposite direction, see “Pulse sequence of door movement”.
Safety stop 1 (power cut-off)
For a power cut-off, the operator stops or reverses.
At the next command the operator moves in the opposite direction,
see “Pulse sequence of door movement”.
– Safety stop when closing the door – the door reverses
– Safety stop when opening the door – the door stops
Safety stop 2 (safety input)
When the safety input is triggered (e.g. if someone has gone across
the photo eyes), the operator stops, reverses or opens depending
on the setting of DIP switches 1 + 3.
See chapter “Obstacle detection” for the relevant operator types.
At the next command the operator moves in the opposite direction,
see “Pulse sequence of door movement”.
Factory settings:
– Triggers the safety input while
– door is closing – door reverses
– Triggers the safety input while door is opening
– No reaction (door opens)
Overload protection
If the operator is overloaded during opening or closing, the control system
detects it and stops the drive. After about 20 seconds or a control unit reset,
the control unit releases the overload protection again.
The operator can now resume operation.

Operation/Use
19
LED signals on the control unit
There are three LEDs on the control unit which provide information
on the state of charge of the battery units.
1 Left LED flashes red Left battery box needs to be charged
2 Centre LED
flashes green Battery units are being charged via
the solar module
3 Right LED flashes red Right battery box needs to be charged
Important information!
Under certain circumstances, the red LEDs may flash
red even though the state of charge is sufficient.
To stop the flashing, reset the battery by doing the following:
• Pull the plug of the solar module.
• Slide both the batteries outside on the track to separate
contact to the control unit.
• After about 10 seconds, push the battery units back onto
the control unit at the same time.
If the LEDs light up red even though there is sufficient solar
radiation reaching the CISfix module, check the module for
contamination and make sure that the lines and plugs are OK.
Recharging battery unit
Important information!
The battery units are constantly recharged by the Würth Solar
CISfix module when solar radiation is sufficient.
Alternatively, the battery units can also be recharged
with a charger. Only use the original charger!
Charge the battery unit immediately when the LED (1) or (3) flashes
on the control unit.
• Take the battery unit to be charged off the track.
• Plug the charger into the socket on the inner side of the battery unit
to be charged, then attach the mains plug.
(The left-hand battery pack is pictured, the right unit corresponds
to the illustration.)
• Required charging time: 6–12 hours.
Important information!
Disconnect the charger from the mains power and the battery
unit after no later than 12 hours.
Charge the battery in a standing position and not in the direct
vicinity of heat sources.
Setting the afterglow time
of the LED lighting
The afterglow time of the LED lighting can be set to a value between
10–120 seconds.
2
1
• Remove the rubber cover (1).
• Turn the knob (2) to the desired setting using a suitable tool
(e.g. small PH0 x 3.0 mm screwdriver).
• Reattach the rubber cover (1).
Radio receiver
HomeLink-compatible!
If your vehicle is equipped with a HomeLink system
(Version 7), our operator and radio receiver with 868.6 MHz
are compatible. Another radio frequency (40.685 or
434.42 MHz) must be used with older HomeLink systems.
For information see: http://www.eurohomelink.com
• The local safety regulations for the system must be observed to ensure
safe operation.
• Information is available from electrical utility companies, VDE
(Association for Electrical, Electronic & Information Technologies)
and professional associations.
• The operator is not protected against interference caused by other
telecommunications equipment or devices (e.g. wireless systems
which are being operated properly in the same frequency range).
• Replace the handheld transmitter unit's batteries if you experience
reception problems.
Programming handheld transmitter
2
43
1
5
• Take off the rubber cover (1).
• Press the Teach-in button (2).
– 1x for channel 1; the LED (3) lights up.
– 2x for channel 2; the LED (4) lights up.
– If no code is sent within 10 seconds, the radio receiver switches
to Normal mode.
– Cancelling the teach-in mode: Press the Teach-in button (2)
until no more LEDs are lit.

Operation/Use
20
• Keep the desired handheld transmitter button pressed (5) until
the LED (3/4) extinguishes, depending upon which channel
has been selected.
• LED goes out – programming is finished. The handheld transmitter
has transferred the radio code to the radio receiver.
• Reattach the rubber cover (1).
Programming additional handheld transmitters. Repeat the above steps.
A maximum of 112 storage locations for each radio receiver are available.
Deleting a handheld transmitter
button from the radio receiver
Caution!
For safety reasons every button and all button combinations
must be deleted from the handheld transmitter.
If a user moves to a group garage unit and wishes to use the handheld
transmitter with it, all radio codes in the transmitter must be deleted
from the radio receiver.
• Take off the rubber cover (1).
• Press the Teach-in button (2) and hold it down for five seconds until
any LED flashes.
• Release the Teach-in button (2) – the radio receiver is in delete mode.
• Press the handheld transmitter button whose code should be deleted
in the radio receiver – LED goes out. The deletion procedure is ended.
• Reattach the rubber cover (1).
Repeat the procedure for all buttons and button shortcuts.
Deleting a channel from
the radio receiver
• Take off the rubber cover (1).
• Press and hold the Teach-in button (2).
– 1x for channel 1; the LED (3) lights up.
– 2x for channel 2; the LED (4) lights up.
– The LED lights depending on the channel that has been selected.
After 5 seconds, the LED flashes – after another 10 seconds,
the LED is lights up steadily.
• Release Teach-in button (2) – the deletion procedure is ended.
• Reattach the rubber cover (1).
Deleting the radio receiver memory
If a handheld transmitter is lost, all channels in the radio receiver
must be deleted for security reasons! Afterwards, the radio receivers
of all handheld transmitter must be reprogrammed.
• Take off the rubber cover (1).
• Press and hold the Teach-in button (2).
– After 5 seconds, the LED flashes (3 or 4).
– After another 10 seconds, the LED lights up steadily (3 or 4).
– After a total of 25 seconds, both LEDs light up (3 + 4).
• Release Teach-in button (2) – the deletion procedure is ended.
• Reattach the rubber cover (1).