APP SPEC Pak User manual

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SPEC Pak™ High Power Plug
Assembly Instructions For 2, 3 & 6 Position
Step 1 Slide PG Gland assembly onto wires
Step 2 Cable and/or Wire Preparation
• Jacketedcable:Stripouterjacket.Stripinsulationfromdiscretewires(SeeTable1
&Figure2)
• Discretewires:Stripinsulationfromdiscretewires(SeeTable1&Figure2)
Caution: Do not damage copper conductors when stripping wires
Table 1
Step 3 Tighten body of PG Gland to Plug shell
• Handtightenuntilsnug,tightenadditional1/8–¼turnwithwrench(SeeFigure3)
Caution: Do NOT tighten Sealing Nut at this time
Step 4 Contact Termination
• Insertwireintocrimpbarreltothefulldepth
• Visuallyverifythatallstrandsareinsertedintothebarrel
• Followtheappropriatecrimpinstructionswhichareincludedwiththecrimptoolsand/
oratwww.andersonpower.com
Caution: Keep all Powerpole®contacts parallel to each other while crimping
jacketed cable.
Caution: Improper crimping my produce high resistance or contact distortion.
PlugShellHolderSet#8x5/8ScrewGlandAssembly
IncludedComponentIncludedComponentIncludedComponentOptionalComponent
Tool PN Tool Type Contact Series Contact
1309G4 Hand PP75  5900,5952or5915
1368 Die-lessHydraulic PP120  1319,1319G4,1319G6,1323G1,1323G2
1368 Die-lessHydraulic PP180  1328G1,1328G2,1347,1348,1382,1383,1384
PM1000G1 Hand Auxiliary  PM16P12S30,PM16P1416S30,PM16P1620S30,
  (PowerMod®)  PM16P2024S30,PM16S12S32,PM16S1416S32,
    PM16S1620S32orPM16S2024S32
You will need: -WireStrippingTool-APPCrimpTool,SeeSection2-PhillipsHeadScrewDriver-8Screws,Size#10orM5
PowerContact
SignalContacts
SPEC Pak™High Power Shell Kit:
X
PGGland SealingNut
Figure 1
Figure 2
Figure 3
Figure 4
Foradditionaltoolsseedatasheetorwww.andersonpower.com.
Powerpole®Contacts
OuterJacket–1.7”[44mm]
Contact 
Series  
PP75 9/16”(14.5mm)
PP120 15/16”(24.0mm)
PP180 1-1/8”(28.6mm)
“X”
PowerMod®Signal Contacts
OuterJacket–1.7”[44mm]
 WireInsulation WireInsulation
Contact OD<BarrelID OD<BarrelID
Pins 0.18”(4.5mm) 0.24”(6.0mm)
Sockets 0.21”(5.5mm) 0.28”(7.0mm)

HEADQUARTERS:AndersonPowerProducts®,13PrattsJunctionRoad,Sterling,MA01564-2305USAT:978-422-3600F:978-422-3700
EUROPE:AndersonPowerProducts®Ltd.,Unit3,EuropaCourt,EuropaBoulevard,Westbrook,Warrington,Cheshire,WA57TNUnitedKingdomT:+44(0)1925428390F:+44(0)1925520203
ASIA / PACIFIC: IDEALAndersonAsiaPacificLtd.,Unit922-928TopsailPlaza,11OnSumStreet,ShatinN.T.,HongKongT:+(852)26360836F:+(852)26359036
CHINA:IDEALAndersonTechnologies(Shenzhen)Ltd.,BlockA8TantouWesternIndustrialPark,SonggangBaoanDistrict,Shenzhen,PR.China518105T:+(86)75527682118F:+(86)75527682218
TAIWAN:IDEALAndersonAsiaPacificLtd.,TaiwanBranch,4F.-2,No.116,Dadun20thSt.,SitunDistrict,TaichungCity407,Taiwan(R.O.C.)T:+(886)423106451F:+(886)423106460
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SPECPak™HighPowerPlug
Page2
PATENTS AND TRADEMARKS 1S6558 REV 00
Step 5 Block Powerpole®housing together
• OrientPowerpole®housingswithhoodsdown(SeeFigure4)
• BlockPowerpole®housingsbyinterlockingdovetailstocreateindividualrows(SeeFigure5)
• Ifmorethanonerowisrequired,blockrowstogetherbyinterlockingdovetails
Step 6 Insert Powerpole®block into Powerpole®Holder
• WithHooddown,slidePowerpole®blockintotheholderhalfmarkedwithon
theleftside,aligningtheholderpostswiththegroveinPowerpole®(SeeFigure6)
• Orienttheremainingholderhalfwithontheleftside(SeeFigure6)
• Slideremaininghalfintotheassembly,insertingtheholderpostsintothePowerpole®
groveandaligningthetonguesandgroovesontheholderhalves
Step 7 Install Crimped Signal Contacts into the Connector Housings:
• Orienttheinsertholderwiththetotheleft
• Snapthecrimpedsignalcontactsintotheappropriateholesinthebackoftheholder
halves(SeeFigure7).Atactilesnapwillbefeltwhencontactislatched.
• Repeatuntilallsignalcontactshavebeeninstalledintothehousing
Step 8 Install Crimped Power Contacts into the Connector Housings
• Orienttheinsertholderwiththetotheleft
• InsertcrimpedpowercontactsintotheappropriatePowerpole®housinguntilthecon-
tactlipsnapsovertheedgeofthespring(SeeFigure8)
• Repeatuntilallpowercontactshavebeeninstalled
Step 9 Install insert holder into the plug shell
• Secureinsertholdertotheplugbytighteningthescrewsinanalternatingmanner.
Torque:13in-lb(1.4N-M)(SeeFigure9)
Step 10 Tighten Sealing Nut on Gland
• Handtightenuntilsnug,tightenadditional½-¾turnwithawrench(SeeFigure10)
REGISTRATION
“AndersonPowerProducts”,“APP”areregisteredU.S.andforeigntrademarkofAndersonPowerProducts®,213PrattsJunctionRoad,Sterling,MA01564-2305USAwww.andersonpower.com
Figure 4
Figure 5
Figure 6
Figure 7
Figure 10
Correct
Incorrect
PinsSockets
Signal Pin & Socket
Figure 8
Figure 9
HoodUp
HoodDown
Suggest Hood
Orientation for Plug
Grove