Aqua CTO Series User manual

CTO-10 & CTO-20 OZONE GENERATOR
I
IM MP PO OR RT TA AN NT T S SA AF FE ET TY Y I IN NS ST TR RU UC CT TI IO ON NS S
When installing and using the CTO series ozone generator, basic
safety precautions should always be followed.
Be sure all the electrical power is shut OFF at the main circuit
breaker before installing the ozone laundry system.
READ AND FOLLOW ALL INSTRUCTIONS
A licensed, qualified electrician should make all permanent
electrical connections.
The electrical supply must include a suitably-rated switch or
circuit breaker to open all ungrounded supply conductors to
comply with Section 422-20 of the National Electrical Code,ANSI
/ NFPA 70-1987. The means of disconnecting the unit from the
power source must be readily accessible and located in a manner,
which will prevent incidental contact with water.
The CTO series ozone generator must be installed indoors in a
forced air ventilated room.
The CTO series ozone generator produces a high concentration
of ozone. Always make sure the electrical power is OFF when the
ozone out-put tubing is disconnected.
Never attempt any servicing while unit is wet or when power is
on.
Follow all applicable electrical codes.
SAVE THESE INSTRUCTIONS.

CTO-10 & CTO-20 OZONE GENERATOR
TABLE OF CONTENTS
SECTION1.......................................................................................................1
GENERAL INFORMATION .............................................................................1
1A. DESCRIPTION...............................................................................................1
1B.SPECIFICATIONS ...........................................................................................1
1C.WARRANTY SUMMARY ..................................................................................1
SECTION2.......................................................................................................2
INSTALLATION...............................................................................................2
2A.LOCATION ....................................................................................................2
2A-1.Location for ozone generator...............................................................2
2A-2. Location for oil less air pump .............................................................2
2B.MOUNTING ...................................................................................................2
2B-1.Wall Mount for ozone generator...........................................................2
2B-2.Wall Mount for oil less air pump ..........................................................2
2C.ELECTRICAL.................................................................................................3
2C-1.Main power circuit for generator .........................................................3
2C-2.Power circuit for air pump....................................................................3
2D.PLUMBING....................................................................................................3
2D-1: Plumbing for generator .......................................................................3
2D-1A.By positive pressure diffuser:...........................................................3
2D-1B.By vacuum drawn injector:................................................................4
2D-1C.By centrifugal air blower:...................................................................4
2D-2: Plumbing for air pump.........................................................................5
SECTION 3......................................................................................................6
OPERATION....................................................................................................6
3A.GENERAL.....................................................................................................6
3B. NORMAL OPERATION....................................................................................6
3C. SYSTEM SHUT-DOWN...................................................................................6
3C-1.Ozone generator Shut-Down:...............................................................6
3C-2.Applied System Shut-Down:................................................................6
3C-2A.For positive pressure diffuser...........................................................6
3C-2B.For vacuum drawn injector:...............................................................6
3C-2C.For centrifugal air blower: .................................................................6

CTO-10 & CTO-20 OZONE GENERATOR
SECTION 4......................................................................................................7
MAINTENANCE AND SERVICE.....................................................................7
4A.SYSTEM ELECTRO-MECHANICAL OVERVIEW...................................................7
4A-1. Indicator Lights ....................................................................................7
4A-2.Meters and gauge..................................................................................7
4A-3. Internal Components ...........................................................................7
4B.PREVENTATIVE MAINTENANCE SCHEDULE ......................................................8
4C.TROUBLE SHOOTING.....................................................................................9
SECTION 5....................................................................................................10
REPLACEMENT PARTS...............................................................................10
5A. STANDARD REPLACEMENT PARTS LIST:........................................................10
APPENDIX: “A” ............................................................................................11
OP-1 OIL LESS AIR PUMP ASSEMBLY.......................................................11
APPENDIX: “B” ............................................................................................12
CD OZONE MODULE ...................................................................................12
APPENDIX: “C” ............................................................................................13
PSA OXYGEN MODULE...............................................................................13
APPENDIX: “D” ............................................................................................13
OZONE POWER SUPPLY MODULE ............................................................13
APPENDIX: “E-1” .........................................................................................14
APPENDIX: “E-2” .........................................................................................15
ALL CTO SERIES OZONE GENERATORS ARE CE LISTED

SECTION1
General Information
1A. Description
BODYCARE Ozone's CTO Series ozone generators utilize corona discharge (CD) ozone
generating technologies and pressure swing adsorption (PSA) oxygen concentration
technologies and module design. CD Ozone generation module made from high
temperature and high voltage resistance quartz glass tube , SS 316 L tube ,Knar (PVDF)
end cup , Vinton "O" ring , aluminum heat sink and individual fused high frequency high
voltage power supply for longer reliable use . PSA oxygen concentration module made
from aluminum tube molecular sieve bed, molecular sieves select from world main
manufacture, motorized distribution valve & ceramic valve seat for longer reliable use.
BODYCARE Ozone's OP Series oil less air pumps utilize high grade motor, bearing,
AL2O3cylinder, Teflon diaphragm, start capacitance, cooling fun, air intake filter/muffler,
coil type after cooler and etc. for longevity and reliable running at low level noise and
shock.
1B.Specifications
Generator Model:
CTO-10
CTO-20
Ozone output (+10%):
10g/hr
20g/hr
Flow rate (max):
5L/min
5L/min
% weight O3:
2.1%
4.1 %
Power Requirements:
Domestic:
CTO-10 230VAC, 50Hz/120VAC, 60Hz both available, 1Ø, 0.6 Amps
CTO-20 230VAC, 50Hz/120VAC, 60Hz both available,1Ø, 0.8 Amps
Shipping Weight:
CTO-10: Approx. 32 kg Packages dimension (mm): 730*610*380
CTO-20: Approx. 35 kg Packages dimension (mm): 730*610*380
OP-1(Oil Less Air pump Module): Approx. 15 kg
Location Requirements:
Mounting: Wall mount in a clean, protected area. Floor mounting kit optional.
Ambient Temp: 5°C - 38°C
Ventilation: Room should provide 6 air changes per hour minimum.
Protection from weather elements must be provided for outdoor installations. Operating
outside of the recommended temperature ranges may result in damage not covered under
the manufacturer‟s warranty.
1C.Warranty Summary
Limited Warranty:
All CTO series ozone generator and oil less pump covered with one year warranty under
normal operating conditions and procedures as described in the owner/operator manual
supplied with each product.

CTO-10 & CTO-20 OZONE GENERATOR
2
SECTION2
Installation
2A.Location
2A-1.Location for ozone generator
The CTO-10 and CTO-20 are designed for wall mounting. See figure 1A. Mount generator
in a clean, protected area, either indoors or outdoors. (See location requirements section
1A) Locating generator is distance from corner at least 1m. Allow sufficient access for
maintenance and all tubing and electrical wires. Ozone generator should be installed no
less than 1.5m above the ground.
Figure 1A
This Figure is the CTO-10&20 out side view.
2A-2. Location for oil less air pump
Mount oil less air pump left side of ozone generator. The pump should be installed no less
than 1.5m above the ground.
2B.Mounting
2B-1.Wall Mount for ozone generator
Mount four m8 expansion bolts on the wall as the position as the holes of mounting legs of
ozone generator in the Figure 1A.
2B-2.Wall Mount for oil less air pump
Mount two m8 expansion bolts on the wall as the position as the holes of the pump‟s
bracket in the Figure 1B.

CTO-10 & CTO-20 OZONE GENERATOR
3
Figure 1B
2C.Electrical
2C-1.Main power circuit for generator
The CTO-10, CTO-20 are supplied with a standard power cord. Plug the cord into a
standard 230V, three pins socket with ground pin .NOTE: To meet high grade electrical
safety code, a ground-fault circuit interrupter (G.F.C.I.) need installed in inlet main power
line.
2C-2.Power circuit for air pump
Plug the power cord into the socket location in bottom of ozone generator. Figure 1C
Figure 1C
2D.Plumbing
2D-1: Plumbing for generator
Ozone gas can be put into water or gas as your application.
2D-1A.By positive pressure diffuser:

CTO-10 & CTO-20 OZONE GENERATOR
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See Figure 2A* anti-water hangs up loop and check valve double needed.
Figure 2A
2D-1B.By vacuum drawn injector:
See Figure 2B * one or double check valve needed.
Figure 2B
2D-1C.By centrifugal air blower:
See Figure 2C.

CTO-10 & CTO-20 OZONE GENERATOR
5
Figure 2C
2D-2: Plumbing for air pump
Use 8mm OD compress hose to connect both compress air inlet connector location on the
left of ozone generator„s bottom and compress air outlet connector location on the left side
of air pump‟s bracket .
Figure 2D