AQUASYSTEM APPQO-HP2 User manual

For 100L and 200L Open Drum Can
Air Type Vacuum Cleaner
MANUAL
■APPQO-HP2
Contents:
2 ・・・・・・・ For Safety
2 ~5 ・・・・・・・ Before the use
5 ・・・・・・・ Operation Conditions
How to use and to stop
6・・・・・・・ Trouble Shooting
Filter Maintenance
7・・・・・・・ Specification
External Dimensions
8 ~9・・・・・・・ Drawing and Part List
10 ~11 ・・・・・・・ Assurance & After Service

2
For Safety:
・This Manual covers important points for safe and correct operation.
We request all the users/dealers/distributor to read this Manual
carefully and understand correctly, before this Product is used.
(Incorrect operation may result in troubles and/or accident)
・Be noted to keep this Manual properly, so that the Manual can be immediately
read at any time, whenever needed.
Danger
Warning
Caution
Before the use
Danger
○Operate the Product correctly, after the manual for liquid
is carefully read.
○In case the used liquid touches the body or skin:
In case the used liquid touches the body or skin, or is
mistakenly drunk, immediately take care properly,
according
to liquid manual, or contact a doctor.
This sign means that incorrect operation may highly result in
possible risk causing death or serious injuries.
This sign means that incorrect operation may possibly result
in risk causing death or serious injuries.
This sign means that incorrect operation may result in injury or
property loss.

3
Warning
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Operate at safe places only:
Operate at safe places only, where no infants/children play.
Keep watching while operated.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Contact a doctor:
Whenever the operators feels uncomfortable during the
operation, immediately contact a doctor.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Wear the protectives:
Always wear the protectives, according to the liquid manual.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Do not disassemble, repair and/or remodel:
Unauthorized person is not allowed to disassemble, repair
and/or remodel the Product.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Always use new liquid:
Whenever the liquid is changed, be sure to wipe previous
liquid out, completely wash away, and then apply new
liquid. Once the liquids are mixed together, chemical
reaction may be generated.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Acceptable temp. for the liquid:
Acceptable temp. for the liquid is 0-60℃.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Be sure to use the Product at “No Fire” zone.
Be sure the Product to be earthed, before the operation,
when the explosive liquid is used, or operated at
hazardous area. Static electricity may cause the fire.

4
Caution
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Contact us for inspection or repair
In case the Product does not properly work or anything
unusual is found, immediately stop the operation, and
contact your purchase shop for inspection or repair.
Otherwise, it may cause an accident or injury.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○Do not shock the Product:
The shock may trouble normal function, and may cause
trouble and/or liquid leakage.
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
○After used, completely take the liquid in a cleaner out:
The remained liquid may cause the rust, which may cause
trouble or ruin the performance.
○Remove the moisture in the compressed air:
In case of handling the liquid, remove the moisture in the
compressed air by air-filter. (Separately sold)
○In case the product is moved or a person in charge
is changed:
Always attach this Manual with the Product or
transfer together.
○In case this Manual is lost or damaged:
Please order to sales shop.
○APPQO-HP2 is for indoor application only:
In case used outdoor, be sure to apply the cover or to
operate in a hut, so that the product is protected from wind
and/or rain.
○The installer/seller of this Product is requested:
To pass this Manual to the person in charge of the
operation.
○Be sure to use the compressor with 10Hp or higher.
(0.4~0.6MPa)
○This Product is designed for a drum can application
Do not use for any other applications.
3

5
Pail can is applicable for powder only.
○If the air is filled in, the air is discharged from the
exit mouth. Pay attention for its direction.
○Just before the tank is full, the liquid may get out
together with discharged air.
○Be sure to use the hose with dia.3/8 or bigger:
If the hose dia. is not big enough, the pressure
is lost, resulting in less performance.
(The couple with 20PM is attached)
Operation:
Operation Condition
1. This Product can be applied for 100 L and 200L Open Drum Can only
(according to JIS)
※Special plate for 100L &200L is necessary before the use
(To be separately purchased)
2. Supplying Air Pressure:0.4~0.6Mpa
3. Applicable Viscosity: Up to 3,000cP.
How to use
1. Make sure if supplying pressure is strong enough(0.4~0.6Mpa).
2. Then, supply the compressed air to air coupler.
3. Gradually open ball valve.
(Then, this sucks through the head of round type nozzle)
4. Slightly adjust by ball valve to start sucking operation.
Plate
To show how to
place the plate

6
How to stop:
1. Tighten ball valve to stop the operation.
2. Remove air hose from air coupler.
3. In case the liquid remains in a pump, it may cause
the rust, which may result in trouble or performance
defect.
Trouble Shooting:
1. In case sucking function does not work,
●Make sure if air hose is firmly fixed.
● Make sure if air valve is properly open.
● Make sure if the cap for 100L/200L drum can
is not deformed/damaged.
●Make sure if special top plate is used.
● Make sure if the closed drum can is not cut or damaged
2.In case sucking volume is not sufficient,
● Make sure if the pressure to pump is strong enough.
● Make sure if air valve is fully open.
● Make sure if viscosity is not too high.
In case any unusual case happens, do not disassemble the product by
yourself. Immediately contact us or our sales shop.
Filter Maintenance
1. Take S type spring band out to remove the filter.
Washing job (air blow, washing with cleaning agents)
depends on how badly it is stained.
2. The clogged filter results in sucking power, and the
filter should be regularly cleaned

7
Specifications:
Model:APPQO-HP2
Model
Liquid
Acceptable
viscosity
Sucking
Volume
(L/min)
Lifting
Height
Materials
Noise
(dB)
APPQO-HP2
Oil
3,000cP
80
2
Main body
Nozzle
Packing
Hose
90
Aluminum
NBR
PVC
External Dimensions:

8
Parts Drawing・Parts List

9
No.1
Parts Name
DRW No.
Material
Q'ty
Remarks
1
Handle Pipe
SUS 304
1
TT0-10-100A
2
Air Coupler
KXB0016
1
30PM
3
Compressed Spring
SUS 304
1
1*13 OD*1n*3N*6H
4
Strainer
SUS 304
1
5
Ball Valve
C3771BE
1
R3/8, Rc 3/8
6
Main Body
APD0343
AC2B
1
7
Bolt with Hexagon Hole
SUS 304
2
M6, L=16
8
Air Guide Bar
APD0105
SS330B-D
2
9
Spacer 4.0 SUS
APD0418
SUS 304
2
10
O Ring
NBR
4
P 28
11
Ejector
APD0106
A6063
2
12
Exhaust
APD0104
A6063
2
13
Nut with Hexagon Hole
SUS304
10
14
Sealing Washer
NBR
2
M6
15
Packing A
APD0338
CR Rubber
1
16
Bolt with Hexagon Hole
SUS304
12
M6, L=10
17
Plate
APD0339
SPHC
1
18
Rubber Packing
APD0341
CR Rubber
1
19
Lower Portion of Product
APD0313
SPHC
1
20
V Packing
APD0239
NBR
1
21
Flange Nut
SUS 304
6
M6
22
Sustainer for stopper
APD0242
SUS304B-D
4
L=105
23
Float Ball
APD0321
PVC (Red)
1
S Dia. 89
24
Plate for stopper
APD0236
SUS 304
1
25
Hose Clip (Large)
SUD 304
2
SGT W2/12 25-40
26
Hose 40A
PVC
1
Inner Dia.38, L=2000mm
27
Round type Nozzle
APD0327
A6063
1
Ext. Dia.38, Thickness:1.5,
L=300mm
28
S Type, Spring Band
APD0091
SUS 303
1
Width: 13mm, Dia. 185.5
29
Filter
KX00919
PP (White)
1
30
Square type Nozzle
APD0328
A6063
1
Ext. Dia.38, Thickness:1.5,
L=308mm

10
Assurance & After Service
Thank you for choosing our product. Our product is produced strictly
under our regulations and quality control. However, if any of the
defects, related with our production processes, is found, our assurance
covers, according to the below conditions.
1. To repair:
To order the parts or request for repair, inform us Part No., Mfg No.,
the purchased date with the receipt and then contact the purchased shop.
2. Within 12 months after the purchased date, if the below case* happens, we will
repair it at free of charge.
* Despite of regular maintenance and/or inspection specified in Manual, if
the trouble or damage happens due to the defect of our design or assembling,
within 12 months from the purchased date.
※However, we are not responsible for all and any related expenses or other damages
related with the above trouble and/or damage due to the defect of the product.
※When the free repair is taken care, if the part replacement is judged necessary
by us, as the consumables, the expenses for such replaced parts shall be borne
by the user.
3. If the assurance period of 12 months is over, or the above assurance condition
does not meet even within the assurance period of 12 months, the repairing expenses
shall not be covered by us, but borne by the user.
(Also, in case our product is applied to other manufacturer’s product, we take
no responsibility and our assurance cannot be applied)
4. In any case, delivery cost both to us and from us shall be borne by the user/
customers.
5. Exception from our responsibility (even within 12 months from purchased date)
①Any problems, due to wrong handling (not following our Manual)
②Any problems, due to repair, disassemble or remodel by a third party.
③Any problems, due to improper storing or improper maintenance.
④Any problem, without evidence to show the purchase of our product, such
as invoice or receipt etc.
⑤Unusual part consumption, due to heavy uses.
Contact the below for any question/request on the repair or after-service
within assurance period.

11
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