Aquathin Asc25k/f User manual

Includes setup and maintenance information for:

Aquathin Soft&Clean system

Getting Started With

Your

Aquathin

SOFT & CLEAN SYSTEM

Models ASC25K/F, ASC40K/F, ASC45K/F,

ASC60K/F

(In full color at www.aquathin.com)



AN ISO 9001:2008 QMS

REGISTERED /CERTIFIED COMPANY

(IMS-0192 & NQA-12635)

Under the copyright laws, this manual may not be copied,

in whole or in part, without the written consent of

Aquathin Corporation.

Every effort has been made to ensure that the information

in this manual is accurate. Aquathin Corporation is not

responsible for printing or clerical errors.

Aquathin Corporation

Aquathin Business Centre

950 South Andrews Avenue

Pompano Beach, Florida 33069

1-800-GO.2.RODI (462-7634) or 1-954-781-7777

Fax: 1-954-781-7336

Email: [email protected]m

www.aquathin.com

Aquathin Corporation, the Aquathin Corporation logo,

MegaChar—BFF Water Conditioning System,

Soft&Clean Water Conditioner are trademarks and

specifications are subject to change without notice.

Your Authorized Aquathin Dealer Is:

Dealer Name___________________________________

Contact _______________________________________

Address _______________________________________

_______________________________________

Phone _______________________________________

Fax _______________________________________

Email _______________________________________

Introduction

Thank You for your purchase. Aquathin turned

"30 in 2010" to enjoy its Pearl Anniversary and

it’s a great feeling of self satisfaction and accom-

plishment to be an Authorized Aquathin Dealer. You

could not have picked a better time to consider the

many benefits of becoming a member of the ever

growing Aquathin Family. The Next Quarter Century

Celebration Begins!

Aquathin manufactures a broad spectrum of unique

and patented water purification, softening and filtra-

tion systems servicing the residential, commercial

and laboratory markets. Established in 1980,

Aquathin now produces over 70 patented and trade-

marked devices for markets around the world

through more than 600 Authorized Aquathin Deal-

ers. Aquathin is an E.P.A. Registered manufacturer,

ISO 9001:2008 Certified and recipient of the prestig-

ious President's Excellence Award in Export from

the U.S. Commerce Department and the Nation's

Blue Chip Enterprise Initiative Award from the U.S.

Chamber of Commerce. We have a very impressive

global client list that now includes you and your fam-

ily. Recently we have launched a project, two years

in the making, for Authorized Aquathin Dealers to

provide total home air and water security...and

more. Visit the Aquathin Allergy Store online at

www.aquathin.com.

Aquathin does not sell franchises nor do we charge

for territories. We want to make sure that our Deal-

ers are service oriented and knowledge driven. We

know that even though we make the best water

treatment systems in the world, ultimately they are

only as good as the people representing them. And

this is why we make the very best water treatment

Dealers in world. Your local Authorized Aquathin

Dealer has received training and continuous educa-

tion from Aquathin University. You can be assured

that when you purchase from an Authorized

Aquathin Dealer (or from the factory directly in areas

where we have yet to approve and establish a

Dealer) you are receiving the finest equipment and

technical support this industry is able to offer. High-

est quality water treatment systems and support

good enough for my home...my family.

And that is my promise to you! I love my Aquathin!!

FOR THE BEST TASTE IN LIFE &

30 Years Pure Excellence

...and another Quarter Century re-inventing the water industry!

Think Aquathin...AquathinK !!

( visit the NEW www.aquathin.com )

"Alfie"

Alfred J. Lipshultz, President

P.S. Remember...the next best thing to owning an

Aquathin is recommending one to a friend!

C o n t e n t s

1Getting Started 7

Setting Up Your System 8

1.Unpack the System 10

2. Required Tools 11

3. Planning the Installation 11

4. Connect Control Valve to Resin Tank 12

5. Prepare Connection to Water Source 13

6. Connect Water Source to Bypass Valve 13

7. Identify Water Inlet and Outlet 15

8. Connect Cable to Meter Assembly 16

9. Connect to Drain Valve 16

10. Connect Brine Line Flow Control 16

Verify the Tubing and connections 17

1. Check Bypass Connections 17

2. Check Flow to Resin Tank 17

3. Check Drain Line 17

4. Check Flow to Brine Tank 18

Starting Your System 18

1. Plug the Unit to an Electrical Outlet 18

2. Set Water Usage Program 18

3. Add Salt to Salt Tank 20

4. Set Regeneration Knob 20

Getting to Know the Aquathin System 21

A Look at the Key Components 21

Manual Regeneration Knob 21

24-Hour Gear 22

Program Wheel 22

Meter Assembly 22

Clip Cabinet 23

Operating Parameters 23

Pressure 23

pH 23

Chlorine and Chloramines 23

Sediment 24

Iron 24

Hardness and More 24

Maintenance And Servicing 26

Monthly Salt Replacement 26

Reset Time if there is Power Interruption 27

Exterior Cleaning 27

Options 27

Frequently Asked Questions 28

Limited Warranty 32

What The Warranty Covers 32

Exceptions To Warranty 32

Extending to Lifetime Warranty 33

What We Will Do To Correct An Inconvenience 33

How State Law Relates To The Warranty 33

ppendix A - Specifications 34

ppendix B –Installation Diagrams 35

GETTING STARTED

Thank you for purchasing this quality water conditioning

and softening system by Aquathin Corporation. The

SOFT & CLEAN Water Conditioning Series is a com-

pact, total home water protection system for the removal

of calcium, magnesium (which are hard water constitu-

ents) and up to 5 parts per million of iron. The exclusive

Aquathin SOFT & CLEAN system can also treat tannins,

nitrates and colloidal silica. Please consult with your local

Authorized Aquathin Dealer regarding these options.

The SOFT & CLEAN system allows a remarkable flow

rate of up to 20 gallons per minute; it saves up to 50% on

salt; it saves water and reduces sewerage taxes as well.

The advanced technology of the system allows it to moni-

tor water usage even during power failure and the system

initiates regeneration only when needed.

As the new owner of an Aquathin RO/DI water condi-

tioning system there is a totally new experience awaiting

you. Showers and baths will feel cleaner and fresher.

Laundry and dishes will be brighter and spot free.

This manual provides information about the application

and servicing of your Aquathin water softening system.

Descriptions of the components and their functions will

help to answer frequently asked questions. By thoroughly

reading this manual you will be better able to operate

your new system and perform simple maintenance.

SETTING UP YOUR SYSTEM

Your Aquathin system requires adequate water pressure;

a minimum of 25 PSI (pounds per square inch) of water

pressure is required for the regeneration valve to operate

effectively. The amount of conditioned water produced

depends primarily on your source water hardness and

capacity. Installation to comply with state and local laws

and regulations.

As the Soft&Clean water conditioner system will be in-

stalled on existing plumbing sources; it is important to

ensure that the condition of the existing plumbing is free

from lime and iron buildup. Replace piping that has

heavy lime and/or iron buildup. If piping is clogged with

iron, consult with your local authorized Aquathin Dealer

regarding a separate iron filter unit ahead of the water

softener.

The Aquathin Soft&Clean system requires an uninter-

rupted alternating current (A/C) supply. Please make sure

that the voltage supply is compatible with the unit before

installation. (110V/60Hz or 220V/50Hz for international)

IMPORTANT NOTE:

While installing the Soft-&Clean system, please follow this

cautionary note:

 This system is to be supplied with cold water only.

 Do not exceed 120 PSI (8.5 bar) water pressure.

 Do not exceed 110º F (43º C) water temperature.

 Do not subject the unit to freezing conditions.

 This system is not intended to be used for treating water

that is microbiologically unsafe or of unknown quality

without adequate disinfection before the system

Installing Your System Requires the Following

Steps:

 Identify suitable location for the unit, preferably

near a clean working drain—the location should be

swept clean before the unit is positioned to avoid

tank puncture.

 Perform all plumbing according to local plumbing

codes.

 Turn off the main water supply valve.

 Turn off the power source for the electric water

heater, or if gas, turn the heat control to pilot.

 Relieve water pressure by opening any cold water

faucet before cutting the water line to make the

installation.

 Solder pipes to adaptors, which will be screwed

into the bypass valve.

 Screw adaptors into the bypass valve before mount-

ing the bypass valve onto the resin tank.

 Lubricate the distributor o-ring seal and tank o-ring

seal. Place the main control valve on tank.

 Wrap a wet rag around the bypass valve to prevent

internal damage by heat transfer as you proceed

with soldering.

 NOTE: the water outlet is on the left side of the

unit—you will notice that an arrow indicates the

outlet—showing water flow away from the unit;

whereas if you stand in front of the unit, the inlet is

on your right side.

 Put approximately 1” of water in the salt tank.

 Turn on the water supply.

 Place the bypass valve in Bypass position and

check for leaks.

 Connect the drain line flow control fitting.

 Plug the unit into an electrical outlet.

 Set time of day and water hardness.

1. Unpack the System

Contents include:

1. Main control valve

2. Drain line

3. Resin tank (with chrome jacket and distributor

tube)

4. Patented Clip CabinetTM with:

a) built-in salt storage tank

b) built-in Safety Float Assembly and brine well

c) tubing

5. Brine line fitting components:

e) fitting nut

f) ferrule

g) tube insert

h) brine line screen

6. Upper basket

Figure 1. Package Contents

2. Required Tools

While installing the unit, you will need:

Silicone lubricant and Teflon tape for the fittings.

Other tools and pipes may be required by the installer for

soldering and cutting while fitting the unit to the water

source and drain line.

The SOFT & CLEAN System requires water softener

salt specifically manufactured for water softeners.

3. Planning the Installation

Review the following instructions completely before pro-

ceeding. (See installation diagram in Appendix B) The

Aquathin SOFT & CLEAN System is a unique two-tank

design in a single footprint that fits easily in compact

spaces.

1) Warm the valve to room temperature during cold

weather

During cold weather it is recommended that the installer

warm the main control valve to room temperature before

operating.

2) Select and prepare the location

We encourage you to establish the desired location of

each of the components before proceeding. It is recom-

mended that you install the unit near a clean and working

drain.

Be sure that the area where the SOFT & CLEAN system

will be installed is swept clean before the unit is posi-

tioned for installing to avoid puncture of the storage tank.

If installed outdoors, put down plywood or a concrete

stone in order to provide a flat, even surface for the

SOFT & CLEAN system to be placed upon. (CAUTION:

this unit will crack if allowed to freeze).

4. Connecting the Control Valve to the Resin

Tank

1) Lubricate the

distributor o-ring

located by the

control valve

throat as shown

in figure 2.

2) Lubricate the

tank o-ring seal,

as shown in fig-

ure 3. NOTE: use

only silicone lu-

bricant.

3) Attach the pro-

vided upper bas-

ket (bayonet fit)

to the control

valve as shown in

figure 4.

Fig. 2. Lubricate distributor o-ring

with silicone lubricant.

Fig. 3. Lubricate the tank o-ring.

Fig. 4. Make sure the upper basket

locks into place.

4) Screw the con-

trol valve on the

resin tank—

turning it clock-

wise (figure 5).

5. Preparing Connection to Water Source

1) Turn off the main water supply valve for your resi-

dence / company.

2) Turn off power source for electric water heater.

If the water source is connected to an electric water

heater, turn it off. In the case that it is connected to a gas

heater, turn the heat control to pilot. If a shut-off valve is

provided on the inlet side of the water heater, close that

during the SOFT & CLEAN System installation.

3) Relieve water pressure

Relieve water pressure by opening up any cold water fau-

cet before cutting the water line to make the installation.

6. Connecting Water Source to Bypass Valve

As the SOFT & CLEAN water softening system will be

installed on existing plumbing sources, it is important to

ensure that the condition of the existing plumbing is free

from lime and iron buildup.

Replace piping that has heavy lime and/or iron buildup.

Fig. 5. While screwing the valve

onto the resin tank, make sure the

distributor tube locks into place.

If piping is clogged with iron, install a separate iron filter

unit ahead of the water softener system.

1) Unscrew the bypass

valve

Unscrew the bypass

valve from the main

control valve of the unit

as shown in figure 6.

2) Solder pipes to

adaptors

According to your local

plumbing codes, the

installer must identify

appropriate pipes to be

connected to the bypass

valve.

The pipes must be first

soldered onto the adap-

tors as shown in figure

3) Screw adaptors into

bypass valve

The adaptors can then

be screwed onto the

bypass valve as shown

in figure 8.

4) Re-attach the by-

pass valve

Attach the bypass valve onto the main control valve using

Fig. 6. Unscrew the bypass valve,

and remove the adaptor clips.

Fig. 7. Solder the pipes to the

adaptors.

Fig. 8. Screw the adaptors back

on the bypass valve.

the provided clips and

tighten the screws as

shown in figure 9.

Doing so, you will be

able to measure and ap-

proximate the required

length of piping from the

bypass valve to the water

source and outlet.

5) Solder joints with caution

Wrap a wet rag around the bypass valve to prevent inter-

nal damage by heat transfer as you proceed with solder-

ing. It is recommended that you leave at least

6” (152mm) between the bypass valve and solder joints

when soldering pipes that are connected on the bypass

valve. Failure to do this can cause interior damage to the

bypass valve.

7. Identifying Water Inlet vs. Outlet

As you stand in front of

the unit, the inlet is on

your right, while the out-

let is on the left. Alterna-

tively, you can look for

the arrow near the bypass

valve outlet indicating

away from the unit, as

shown in figure 10.

Fig. 9. re-attach the bypass

valve to the main control valve.

Fig. 10. The arrows on the by-

pass valve (as shown) indicate

water inlet and outlet.

8. Connecting the Cable to the Meter Assembly

Connect the cable from the

control valve to the meter

assembly as shown in figure

11.

The meter assembly of the

SOFT & CLEAN water

conditioning system is sim-

ple and dependable as it

mechanically monitors water usage even during power

failure and initiates regeneration only when needed.

9. Connecting to Drain

Valve

Connect the 5/8 inch black tube

provided to the drain hose barb

as shown in figure 12.

10. Connecting the Brine Line Flow Control

In order to connect the brine line from the patented Clip

CabinetTM to the main control valve, use the brine line

fittings provided:

a) fitting nut

b) ferrule

c) tube insert

d) brine line screen

Fig. 11. Firmly insert the

cable in the meter as shown.

Fig. 12. Connect the

drain line as shown

Fig. 13. Place the nut and the

sleeve on the tube, followed by

the tube insert and screen as

shown.

Fig. 14. With the brine fittings

in place, screw the brine line to

the main control valve as

shown.

VERIFYING THE TUBING AND CONNECTIONS

1. Check Bypass Connections

Once plumbing is completed,

with the bypass/service knob in

the “bypass” position as shown

in figure 15, open the main wa-

ter supply valve and check for

leaks in the bypass connection.

Open a cold water tap nearby

and let water run for a few min-

utes or until the system is free

of foreign materials (usually solder resulting from the

installation). Close the water tap when water runs clean.

If there are no leaks, open the inlet valve to the water

heater and restore power or gas setting on the water

heater.

2. Check the Flow to the

Resin Tank

Slowly move the bypass/

service knob in “service”

position and let water flow

into the mineral tank. This is

an indication that the unit has

purged itself of all air. See

figure 16.

3. Check the Drain Line

With the regeneration knob already in “service” position,

now rotate the knob clockwise into “backwash” position

Fig. 15. turn the bypass

knobs perpendicular to

the valve in order to

“close” it, as shown.

closed

open

Fig. 16. turn the bypass

knobs parallel to the valve

in order to “open” it, as

shown.

(as shown in figure 17) and

allow water to flow at the

drain for 3 or 4 minutes.

4. Check Flow to the

Brine Tank

Manually index the regen-

eration knob to the “brine

fill” position” and allow the

brine tank to fill to the top

of the air check. See figure

18.

Then manually index the

control knob to the “brine

rinse” position and allow

the control to draw water

from the brine tank until it stops.

STARTING YOUR SYSTEM

1. Plugging the unit into an electrical outlet

Once the installations are completed and you have veri-

fied the tubing and connections, you may plug the system

into an approved power source.

2. Setting the Water Usage Program

To program your SOFT & CLEAN system, first you

must set the time on the unit.

1) To set the time on the unit, refer to figure 19 and

take the following steps:

 First push in the red “time set button”

 Then rotate the 24-Hour Gear so that the “time of

Fig. 17. Rotate the regenera-

tion knob until in

“backwash” position

Fig. 18. Rotate the knob to

“brine refill” position

day” indicator

shows the cur-

rent local time

(i.e. if it is 2 pm

your time, the

“time of day”

indicator should

point to “2p”)

 When you re-

lease the gear,

check for firm

engagement of

the setting

(indicated by a

clicking sound).

Next, the hardness must be set; this allows the unit to

monitor the system automatically and the system regener-

ates only when necessary.

2) For typical residential application, refer to figure 20

and take the following steps in order to set the hardness:

 Rotate the pro-

gram wheel so

that the white

dot on the wheel

is aligned to the

black arrow

 Lift and rotate

the gallons

wheel so that the

number of gal-

lons is aligned

with the black

arrow and white

dot.

 Check for firm engagement at setting.

2 p

c. Time of day

a. Push button

b. Rotate gear

Fig. 19. (a) push the red button,

(b) rotate the gear which is behind

the regeneration knob

shown is the same as your local

time

Fig. 20. (a) rotate program wheel to

align white dot with black arrow,

(b) lift and rotate gallons wheel to

align gallons with black arrow

a. Rotate program wheel

b. Lift and rotate

gallons wheel

For calculating the number of

gallons, you may use the follow-

ing formula described below:

The model ASC45K has a

45,000 grains capacity. If your

source water has 25 grains per

gallon (gpg), then the gallon

capacity will be:

45,000 grains capacity / 25 gpg

= 1,800 gallons capacity.

In this case, align the white dot

and the number “18” on the gallons wheel to the black

arrow, as shown in figure 21.

Consult your local Aquathin Dealer for confirmation of

this setting and for water hardness testing.

3. Adding Salt to the Salt

Tank

Add salt to the salt tank up to the

level marked “FULL” on the out-

side of the tank. See figure 22.

Use only Water Softener Salt.

4. Setting the Regeneration

Knob

Manually advance the control

knob to the “regeneration” posi-

tion and allow the control to return to the “in service”

position automatically (approximately 90 minutes). Do

not use household water until cycles are completed. This

will allow the resin tank to purge all air.

Fig. 21. Align black

arrow, white dot and

number of gallons (18

in this case)

FULL

Fig. 22. Fill salt until

the “FULL” level

marked on the salt

tank

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