Arc-Zone AZP-BT-003182-110V User manual

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AZP-BT-003182-110V
Water Cooling System
OPERATIONS MANUAL
From
OPERATIONS
MANUAL
Model:
AZP-BT-003182-110V
Water Cooling System

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail]
2
AZP-BT-003182-110V
Water Cooling System
INSTRUCTIONS
Caring for and Operating Your
Water Cooling System
TABLE OF CONTENTS
Introduction ����������������������������������������������������3
Safety�������������������������������������������������������������3
Conguration ���������������������������������������������������4
Key Features����������������������������������������������������4
Tech Specs ������������������������������������������������������5
Front-Panel Components ����������������������������������� 6
Machine Operation��������������������������������������������6
Caution �����������������������������������������������������������6
Cycle Checklist�������������������������������������������������7
Troubleshooting Unit ����������������������������������������� 8
Wiring Diagram ������������������������������������������������8
Limited Warranty
Arc-Zone�com, Inc tests and inspects all new water coolers and warrants them against
defects in material and worksmanship�
Arc-Zone will warranty the water cooler for 90 days from the date of purchase�
This warranty is expressly limited to replacement or repair of the defect based on the
evaluation of an Arc-Zone Technician and excludes consumable parts that wear as a part
of normal operation� All repairs will be based on FOB Vista, CA�
Arc-Zone�com, Inc shall not be liable for any loss or consequential damage or incurred
third party expenses resulting directly or indirectly from the use of the equipment covered
by this warranty�

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail] 3
Introduction
Water cooling tanks are designed to dispel the heat that is caused by the welding equipment�
They supply cooling water to the welding equipment to help prevent overheated� Water
cooling tanks come in different capacities to accomodate different size aplications�
Safety
Danger Please follow the below guidelines to help avoid serious injury:
• Safety has been carefully taken into consideration during the design and manufacturing
process� Please pay close attention to the below guidelines to avoid injury�
• The machine shall not be used for anything other than its intended use�
• Please comply with local requirements regarding input voltage, installation location,
water usage, etc�
• Please limit those close to the welding application to the operator and/or key personnel�
• Those with pacemakers should avoid working with the cooler unless otherwise advised
by a doctor. The pump’s magnetic eld can cause interference to regular pacemaker
operation�
• Only have experienced, trained personnel install, maintain, or repair the unit�
• To guarantee safety, only staff who have read and understand these precautions
should operate the unit�
• Do not make direct contact with the electrical components of the unit�
• Have an electrician ground the unit based on local regulations�
• During installation or repair, close the distribution box power rst and allow 5 minutes
prior to starting�
• Do not use wire cable with worn/damaged insulation�
• Make sure the cable joints are insulated�
• Do not operate the machine with the shell removed�
• Please use a dry insulated glove�
• Maintain and check the unit regularly�
• Shut off the input power while not in use�
• Use the electric shock prevention device when operating in tight spaces�
• Please turn off the water cooler power switch to avoid electric shook�
WARNING A potentionally hazardous conditon, if not avoided, may result in
death or serious injury:

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail]
4
Caution Operate per below to avoid injury:
Caution Operate per below to avoid injury:
• Check handle prior to lifting�
• Be careful to check when replacing water tank not to spill or dump water into the
unit�
Caution Operate per below to avoid injury:
• To avoid a possible burn, allow time for the water to cool prior to replacing it�
• When maintaining the unit in a cold environment, wear protective safety equipment
to prevent possible burns�
Conguration
The water cooler circulates water via the water pump� Once pressurized, the circulation
system will discharge high temperature water. Return water ows the condenser, which is
cooled by the fan, and now cooled water is returned to the tank� This water cooling series
has large capacity, rapid cooling, wide range of application, and a favorite by users!!
Key Features
• Easy to operate, no exhaust required�
• Built-in intelligent control panel, transformer, and independent fan provide stabilize
heat dissipation�
• Overload protection ensures long life�
• Do not operate the machine if the housing or other protective devices are damaged�
• Do not allow ngers, clothes, hair to contact rotating cooling fan, etc.

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail] 5
Tech Specs
Model AZP-BT-003182-110V
Supply Voltage AC 110V 50HZ
Rated Input Power 111W
Rated Lift 98ft (30m)
Rated Water Capacity 2�0 gal (7�6L)
Enclosure Protection Degree IP21
Dimension (L x W x H) 23 in x 13 in x 15 in
Weight 45 lbs (20kg)
Storage Temperature 14 °F - 131 °F
Working Environment Temperature 23 °F - 104 °F

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail]
6
Front-Panel Components
• Fuse: should a short circuit occur, the fuse will burn out protecting the pump and
cooling fan�
• Power Switch: Provides power to the unit�
• Water Outlet Joint: Connected by a water line to the water inlet joint�
• Return Water Joint: Connects to the return water line�
• Buzzer: Any bloackage of return water supply will sound this alarm�
Machine Operation
Check the water level by looking through the water window� The water level needs to be
greater than half the rated capacity of the water tank. Conrm the connection of the inlet
and return water joints� Turn on the power supply�
Caution
• When environment temperature is greater than 105 °F, tap water or other neutral
water with a PH of 7 can be used�
• When environment temperature is less than 105 °F, ionized water, cooling uid,
antifreeze, or a 1/3 alcohol 2/3 distilled water should be used� Freezing water will
burst and damage the pump�
• Do not exceed the rated capacity of the water tank�
• While in use, make sure the water tank is greater than half-full� Water should be
added as needed�
• When environment temperature is below than 105 °F, drain the water from the
system to avoid freezing�
• If the unit will not be used for a long period of time, water should be drained from
the system�
(Note: there is a small amount of water stored in the condenser. Use compressed air on
the return water joint to blow water into the tank.)

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail] 7
Cycle Checklist
Part Name Check Point Measure Cycle
Circulating Water Dirt Clean out water tank, water way system and
change circulating water 1 month
Water Filters Too much dirt Clean out the dirt 1 month
Water Tube Whether there
is a leak Exchange water tube 1 month
Condenser Having dust Sweep out dust 1 month
Cooling Fan
Whether fan
and electrical
wire is loose
Screw up and add lube Half a year
Pump Joint Leak Screw up and replacing Half a year

Arc-Zone.com, Inc. • 1331 Specialty Dr. • Vista, CA 92081
Tel. [phone] • Email: [e-mail]
8
Troubleshooting Unit
Issue Cause Solution
Power switch doesn’t
work
1� The switch is broken
2� AC230V is disconnected
3� Fuse is in short curcuit
1� Change switch
2� Check the incoming line and switch
spot
3� Change fuse
The fuse is fused
1� The amperage of the fuse is
too low
2� The motor of water pump or
fan is in short curcuit
1� Exchange the fuse between 3A and
5A
2� Exchange the motor
The fan doesn’t
rotate
1� There is a problem with
AC230V power
2� There is a problem with fan
1� Check power supply
2� Check and repair the fan
Water not owing
out
1� Gas lled into the water way
system
2� There is a fault in the water
pump
3� There is a serious blockage in
water way system
1� Can connect the pipe at the outlet
and suck out air
2� Check and repair water pump
3� Check and repair water way
Not enough water
owing out
1� There is slight blockage in
water way system
2� There is a problem with water
pump
1� Check and repair water way system
(inlet of the pump)
2� Check and repair water pump
Wiring Diagram