Ardisam GARDEN STAR 5020D Operating instructions

ARDISAM
MODEL 5020D HANDLEBAR ASSEMBLY
Part # Description Qty.
101A THROTTLE CONTROL, (Includes #102) 1
102 KNOB-Throttle Control 1
103 SCREW-Rd Hd, #10-32 x 1/2" 2
104 LOCK WASHER-Spring, #10 2
105 NUT-Hex Nyloc, #10-32 2
106 TIE-Plastic, Black 2
202 SHIFT LEVER ROD 1
203 SHIFT LEVER SLEEVE, 5/16" ID 1
204 HAIR PIN 1
205 GROMMET-Plastic, Shift Lever 1
301R HANDLEBAR ASSEMBLY 1
(Includes #302, #304A, #304GS, #305)
302 T-CLAMP 1
304A DECAL-Handlebar, Throttle/Push-pull 1
304GS DECAL-Handlebar, Garden Star Logo 1
305 HANDLE GRIP, Black 2
719 LOCK WASHER-Spring, 3/8" 1
2102 BOLT-Hex Hd, 3/8"-16 x 1", Grade 5 2
2104 NUT-Hex, 3/8"-16 2
WF38 FLAT WASHER, 3/8" 1
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 3515D HANDLEBAR ASSEMBLY
Part # Description Qty.
3H SPRING SPRING-Drive Control Lever 1
60G56 NUT, 5/16"-18 3
107 CABLE-Lanyard 1
108 S-HOOK 1
109 CONTROL LEVER-Drive Safety 1
110 BRACKET-Length Adjustment 1
111 BOLT, 5/16"-18 x 1-1/2" 1
112 SCREW-HHCS, 1/4"-20 x 1-1/2" 1
113 NUT-Nyloc, 1/4"-20 1
300 HANDLEBAR 1
304GS3 DECAL-Handlebar, Garden Star Logo 1
305 HANDLE GRIP, Black 2
417 BOLT-Hex, 5/16"-18 x 1/2", Grade 5 1
718 PULLEY-V Groove Belt Guide 1
719 LOCK WASHER-Spring, 3/8" 2
Part # Description Qty.
1406A L BRACKET-Forward Belt Guide 1
1406B L BRACKET-Right Pulley Holder 1
1407 SPRING-Idler Arm 1
1408 PULLEY-Forward Idler 1
1412R IDLER ARM-Forward 1
1418 COTTER PIN 1
1423 BOLT-Hex, 5/16"-18 x 2", Grade 5 1
1424 BUSHING-Pivot 1
1510 PLUG-Oil Fill 1
1512R COVER-Transmission Wheel Housing 1
2102 BOLT-Hex Hd, 3/8"-16 x 1", Grade 5 3
2104 NUT-Hex, 3/8"-16 3
8932 NUT-Keps, 1/4"-20 1
WF38 FLAT WASHER, 3/8" 3
WF516 FLAT WASHER, 5/16" 3
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 5020D TINE HOOD AND DRAG STAKE ASSEMBLY
Part # Description Qty.
719 LOCK WASHER-Spring, 3/8" 16
1900R BOLO TINE HOLDER REPLACEMENT KIT 1
(Complete, both sides, assembled, #719, #2001,
#2003R, #2004R, #2101R, #2102, #2104)
1901R BOLO TINE REPLACEMENT KIT 1
(Includes #719, #2003R, #2004R, #2102, #2104
Does not include bolo tine holders)
Part # Description Qty.
401R DEPTH REGULATOR 1
402R BRACKET-Depth Regulator 1
406R BRACKET-Depth Regulator, S/N 12846 & up 1
409 DETENT PIN, 5/16" 1
410 BOLT-Hex Flange Hd, 5/16"-18 x 1/2" 2
414R HOOD-Tiller, w/o Decals, S/N 12846 & up 1
415A HOOD-Tiller, w/o Decals 1
417 BOLT-Hex Hd, 5/16"-18 x 1/2", Grade 5 2
504 LOCK WASHER-Spring, 5/16" 2
509 BOLT-Hex Hd, 1/4"-20 x 1/2" 2
LBL516C DECAL-Tiller Hood (Operating Instructions) 1
Part # Description Qty.
2001 BOLT-Hex Hd, 3/8"-16 x 1-3/4" 2
2003R BOLO TINE, Right Side 8
2004R BOLO TINE, Left Side 8
2101R HOLDER-Bolo Tine, Left & Right Sides 2
2102 BOLT-Hex Hd, 3/8"-16 x 1", Grade 5 16
2104 NUT-Hex, 3/8"-16 18
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 5020D MOTOR MOUNT ASSEMBLY
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
Part # Description Qty.
60G56 NUT, 5/16"-18 4
501A ENGINE-5HP, Briggs & Stratton 1
501E ENGINE-5HP, Briggs & Stratton, Electric 1
504 LOCK WASHER-Spring, 5/16" 10
506R BRACKET-Engine Mount, Right Side 1
507R BRACKET-Engine Mount, Left Side 1
508R GUARD-Lower Pulley 1
510R PLATE-Height Adjustment Bracket 1
711 BELT GUIDE-Reverse 1
712 SCREW-HHCS, 5/16"-24 x 1/2" 1
714A PULLEY-Engine Reverse 1
715 SET SCREW, 1/4"-20 x 1/4" 1
716 BELT-Reverse 1
717 BOLT-Hex Hd, 5/16"-24 x 1-3/4" 1
718 PULLEY-Belt Guide, V-Groove 1
719 LOCK WASHER-Spring, 3/8" 2
722 SPACER-Engine Pulley 1
724 PULLEY-Engine Forward 1
727A BELT-Forward 1
728 BELT GUIDE-Forward 1
801A PULLEY-Transmission 1
802 BOLT-Hex Hd, 5/16"-24 x 3/4", Grade 5 2
803 WASHER 2
Part # Description Qty.
804 KEY, 3/16" X 1" 2
805 FLAT WASHER, 11/16" ID, (as req'd.) 1
1101AD WHEEL-Tire Assembly, Left 1
1102AD WHEEL-Tire Assembly, Right 1
1103A KNOB-Wheel Lockout 2
1103B BUTTERFLY, Set of 2 2
1103C SNAP RING 2
1202 WING NUT, 5/16"-18 2
1203R SHROUD-Belt Guard 1
1402 SCREW-SHCS, 5/16"-18 x 1-1/4" 4
1423 BOLT-Hex, 5/16"-18 x 2", Grade 5 2
1439 WASHER, 1/4" ID 2
1501 BOLT-Hex Flange Hd, 5/16"-18 x 3/4" 5
2102 BOLT-Hex Hd, 3/8"-16 x 1", Grade 5 2
8655 SCREW-HHCS, 5/16"-18 x 1-3/4" 4
8905F SPRING 2
8931 SCREW-SHCS, 1/4"-20 x 2" 2
8932 NUT-Keps, 1/4"-20 2
GUARDR BUMPER GUARD, Red 1
LBL516C DECAL-Belt Warning 1
WF516 FLAT WASHER, 5/16" 2
WK5 WOODRUFF KEY, #5 1
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 5020D TRANSMISSION ASSEMBLY
Part # Description Qty.
402R BRACKET-Depth Regulator 1
406R BRACKET-Depth Regulator, S/N 12846 & up 1
1500G TRANSMISSION ASSEMBLY, Wheel Lockpin 1
(Complete with all gears, shafts, seals, etc.)
1500R TRANSMISSION ASSEMBLY, Wheel Lockpin 1
S/N 12846 & up
(Complete with all gears, shafts, seals, etc.)
1501 BOLT-Hex Flange Hd, 5/16"-18 x 3/4" 8
Tiller Housing & Transmission Cover
1504 GASKET-Tiller Housing & Transmission Cover 2
1505 PIPE PLUG, 1/4" Soc Hd, Oil Level Drain 2
1506 SEAL-Tiller Housing 4
Part # Description Qty.
1507 GASKET-Front Rear Bearing Cap 2
1508R CAP-Rear Bearing 1
1510 PLUG-Oil Fill 1
1511 BOLT-Hex Flange Hd, 1/4"-20 x 7/8" 3
1512R COVER-Transmission Wheel Housing 1
1514R CAP-Front Bearing 1
1515 OIL SEAL-Drive Shaft 1
1516 BOLT-Hex Flange Hd, 1/4"-20 x 3/4" 3
1517 GASKET KIT-Oil Seal, (Includes two #1504, 1
four #1506, two #1507, two #1513, one #1515)
1690 TRANSMISSION GREASE-1 quart 1
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 5020D SHIFTING MECHANISM ASSEMBLY
Part # Description Qty.
60G56 NUT-Hex, 5/16"-18 7
204 HAIR PIN 1
503 BOLT-Hex Hd, 5/16"-18 x 1-1/2" 1
504 LOCK WASHER-Spring, 5/16" 2
719 LOCK WASHER-Spring, 3/8" 2
1202 WING NUT, 5/16"-18 2
1402 BOLT-Soc Hd, 5/16"-18 x 1-1/4" 4
1406R MOUNTING BAR-Shifting Mechanism 2
1407 SPRING-Idler Arm 1
1408 PULLEY-Forward Idler 1
1412R IDLER ARM-Forward 1
1413 PULLEY-Reverse Idler 1
1415R IDLER ARM-Reverse 1
1416 LINK PIN- Forward/Reverse 2
1417 FLAT WASHER, 1/4" 4
1418 COTTER PIN 2
1419R REVERSE LINK 1
1420R FORWARD LINK 1
Part # Description Qty.
1421R BASEPLATE-Forward/Reverse 1
1423 BOLT-Hex Hd, 5/16"-18 x 2, Grade 5 2
1424 BUSHING-Pivot, 5/16" 3
1426 BOLT-Hex Hd, 3/8"-16 x 1-1/4" 2
1428R BELLCRANK 1
1429 BUSHING-Bellcrank 2
1430 PIVOT-Lower Bellcrank 1
1431 WASHER, 1/2" ID x 3/4" 3
1432 SNAP RING-Retainer, External 3
1435 RODCRANK 1
1436 PIVOT-Upper Threaded 1
1437 PIVOT-Forward/Neutral/Reverse Lever 1
1438 SPRING 1
1441 BOLT-Tension Screw Adjustment 1
2104 NUT-Hex, 3/8"-16 (Used to attach Reverse 4
Idler Pulley to Reverse Idler Arm)
WF38 FLAT WASHER, 3/8" 6
WF516 FLAT WASHER, 5/16" 2
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665

ARDISAM
MODEL 5020D WHEEL AND TILLER SHAFT ASSEMBLY
Part # Description Qty.
1506 SEAL-Tiller Housing 4
1508R CAP-Rear Bearing 1
1515 OIL SEAL-Drive Shaft 1
1600A MAIN DRIVE SHAFT 1
1601 BEARING-Tapered, (Includes Cone & Race) 2
1700A WHEEL SHAFT ASSEMBLY 1
1701 KEY, 1/4" x 1" 2
1702 WORM GEAR-Wheel Shaft 1
1703 SHIM SET-Axle Spacer Kit 4
1704 BUSHING 4
1705 SHIM, 1.375 OD x .062" thick, (as req'd.)
1706 SHIM, 1.375 OD x .030" thick, (as req'd.)
Part # Description Qty.
1707 SHIM, 1.375 OD x .015" thick, (as req'd.)
1708 SHIM, 1.375 OD x .010" thick, (as req'd.)
1710 SNAP RING-Retainer, External 2
1801A TILLER SHAFT ASSEMBLY 1
1803 WORM GEAR-Tiller Shaft 1
1804 SPACER, 1.250" x 1.000" x .062" thick 4
1805 SHIM SET-Rear Bearing Cap 1
1806 SHIM, 1.750 OD x .062" thick, (as req'd.)
1807 SHIM, 1.750 OD x .030" thick, (as req'd.)
1808 SHIM, 1.750 OD x .015" thick, (as req'd.)
1809 SHIM, 1.750 OD x .010" thick, (as req'd.)
1810 SNAP RING-Retainer, Internal 4
SERVICE, TROUBLESHOOTING, & REPAIR
Order parts online at www.AltaPower.com or call 866-373-9665 M-F 8-5
1-866-373-9665