Areva EPR 1600 MW User manual

Instructions
Bauanleitung
Instructions de montage
Rakennusohjeet
1/800
Model
of a Pressurized Water Reactor
Nuclear Power Plant
Type: EPR (1600 MW)
(Cardmodel Scale 1:800)
Modell
eines Kernkraftwerks
mit Druckwasserreaktor
Typ: EPR (1600 MW)
(Karton-Modell Maßstab 1:800)
Maquette
d'une centrale nucléaire
à eau pressurisée
Type : EPR (1 600 MW
(Échelle 1:800)
Painevesireaktorin
pienoismalli
Tyyppi: EPR (1600 mw)
(Mittakaava 1:800)
)

A1 - General Overview • • Vue générale • KokonaiskuvaGesamtübersicht
A2 - General Overview • • Vue générale • KokonaiskuvaGesamtübersicht
1–5
6–16
17
18–22
23, 24
25–28
29–3233, 34 35–37
49
38
39
40
41, 42
43, 44 46
47
1–5
47
47 40
33, 34
6–16
18–22
35–37
48
1:800
2
45

B1 - Turbine Building • • Salle des machines • TurbiinirakennusMaschinenhaus
B2 - Turbine Building • • Salle des machines • TurbiinirakennusMaschinenhaus
1
1h
1g
1f
2
1a
1e
1d
1c
1b
4a (6x)3a (6x) 4 (6x) 1 – 1h3 (6x)
5c
5b
5a
5
Optionally
Au choix
Vaihtoehtoisesti
Wahlweise
1:800
3

C1 - Reactor Building • • Bâtiment reacteur • ReaktorirakennusReaktorgebäude
1:800
6b (3x)
8
7
6+6a
6b
6+6a
7
9–9b
4x9c + 4x9d
8
9–9d
10–10c
11–11b
12–12c
15–15b 16 14–14b 13–13c 12d
10d
9d (4x)
9c (4x)
9–16
4

1:800
D1 - Safeguard Building II + III • • Bâtiment des auxiliaires de sauvegarde II + III • Turvajärjestelmärakennus II + III
Access building • • Tour d'accés • Sisäänkäyntirakennus
Sicherheitsgebäude II + III
Zugangsgebäude
18a 20
21b
22c
22 22a
21a
21
22e
22b
22d
18c
18d
18
19
19a
18b
18f
19b
19c 19d
24f
24a
23b
23b
23g
23a
23
23
23c 23e
23f
23f
24b 24c
24d 24
24e
23d
20
24–24h
24g/h (3x)
5

D2 - Safeguard BuildingI+IV• •Bâtiment des auxiliaires de sauvegardeI+IV•TurvajärjestelmärakennusI+IVSicherheitsgebäudeI+IV
1:800
25a
25
27
25g
25h
25b
25r 25q 25k 25n 28
25d
25c
25i
26–26e
26–26e
25t
25n
25s
25w
25q
25r
25v 25m
25l
25k
25p
25o
25u
25e 25f
29
29a
32
31
29c
29k
29l
29b
29
29e 29m
29r
29g
29f
29i
29q
29h
30–30e 30–30e
29d 29n 29o 29p
32
31 6

D3 - Fuel Pool Bulding • • Bâtiment combustible • PolttoainealtaanrakennusBrennelementbeckengebäude
D4 - Vent Stack • • Cheminée • SavupiippuFortluftkamin
1:800
33h
33h
33g
34
33b
33b
33
33a
33e
33f
33d
33c
36a, 36b
36
35d
35b
35, 35a
35c
37a, 37b
37
35g
35h
35e/f
35c
35–35b
36–36b
37–37b
35h
7

D5 - Reactor Auxiliary Building • •
Bâtiment des auxiliaires nucléaires • Reaktoriapurakennus
Reaktorhilfsanlagengebäude
E1 - Emergency Diesel Generator Building • • Bâtiment des diesels de secoursI+II•HätädieselrakennusI+IINotstromdieselgebäudeI+II
1:800
Optionally
Au choix
Vaihtoehtoisesti
Wahlweise
Optionally
Au choix
Vaihtoehtoisesti
Wahlweise
38a
38 38d
38b
38c
39d
39b
39a
39c
39
40
40c
40a
40h
40
40i
40m
40f 40k 40n, 40o
40e
40g
40b
40d
40l
40p
40p
40q
D6 - Radioactive Waste Processing Building •
• Bâtiment de traitement des effluents •
Radioaktiivisen jätteen käsittelylaitos
Aufbereitungsgebäude
für radioaktive Abfälle
2x
8

E2 - Switchgear Building • • Bâtiment des tableaux électriques • KytkinrakennusSchaltanlagengebäude
1:800
41a
41
42
42
41b
41c
41d
41e
41f 41g 41h
41k
41i
41a
42a
42b
42c
43, 43a
43, 43a
43g
43, 43a
43b
44, 44a 44b
44–44c 43c (2x) 43d
43f
43e
E3 - Office Building • • Bâtiment administratif • Toimisto- ja sosiaalitilarakennusBüro- und Sozialgebäude
9

FRAMATOME ANP
An AREVA and Siemens company
Model Design: Thomas Pleiner
Published and Copyright (2004):
Framatome ANP GmbH
P.O. Box 3220
91050 Erlangen
Germany
46
46a
46b 46c 46d-f
45a
45
47, 47a 47b 47c
2x
F3 - Auxiliary Boiler Bulding
Hilfsdampferzeugergebäude
Bâtiment chaudière auxiliaire
Apukattilarakennus
48
48a
F5 - Circulating Water Structure
Kühlwasserpumpenbauwerk
Station de pompage principale
Merivesipumppaamo
F2 - Essential Water Pump Building
Nebenkühlwasserpumpenbauwerk
Station de pompage eau brute secourue
Jännöslämmön jäähdytysvesipumppaamo
F1 - »Anti-Icing« Pump Station
»Anti-Icing« Pumpenstation
Station de pompage anti-givrage
Lämminvesipumppaamo (estämään menveden jäätymistä)
2x
49
49d
49e/f
49k/l
49g/h
49i
49c
49m
49a/b
F4 - Demineralized water storage
Deionats-Vorratstank
Reservoir de stockage eau démineralisée
Deminerlisoidun veden varastosäiliö
For best results, the cut-out sheets should be printed on 0.12 mm (approx. 120 g/m²) uncoated offset paper. Do not use 
"fit-page-to-paper-size" print option.
Bitte drucken Sie die Ausschneidebögen bevorzugt auf unbeschichtetes Offset-Papier mit 0,12 mm Dicke (~ 120 g/m²). 
Bei Wahl der Druckoptionen unbedingt darauf achten, dass die Seiten weder vergrößert noch verkleinert werden.
Pour de meilleurs résultats, il est préférable d’imprimer les feuilles à decouper sur du papier offset non couché 0,12 mm 
(environ 120 g/m²). Ne sélectionnez pas l’option d'impression « ajuster la page au format papier ». 
Suositelemme tulostusta Offset – paperille, jonka paksuus on 0.12 mm (~120 g/m²). Käytä tulostamiseen muuta 
vaihtoehtoa kuin ”Sovita paperikokoon".

1:800
Bogen/Sheet 1
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800
1c
1g
1
1f 1e
2
3
3
3
3
3
3
3a
3a
3a
3a
3a
3a
4 44444
4a 4a 4a 4a 4a 4a
1b
1a
1d
1e
1f
4a
4a 3a 3a 3a 3a
4a 4a 4a 4a
4
43 3 3 3
444 4
1h
5
5b
5c
5a
1g

22d
22e
21a
11b
3a 3a
33
3a 3a 3a 3a 3a 3a
4a 4a 4a 4a 4a 4a 17
6a
6b (3x)
6.
9.
9a
9b
10
10a
10c
10b
11
11a
16
15b
12a
12
13
13a
14
14a
13c
13b
14b
12b
12c
Glue these former-rings
to 0,5 mm cardboard
Diese Versteifungsringe
auf 0,5 mm starken
Karton kleben
7
12d 15
15a
10d
9c(D)
9c(C)
9c(B)
9c(A)
Glue these parts
to 0,5 mm cardboard
Diese Teile
auf 0,5 mm starken
Karton kleben
9d
21b
9d9d9d
24g (3x) 24h (3x)
23g
25 – 25d
18f
23a
Stecklaschen - Nicht knicken! / Slot-in-tabs, don’t score and bend!
23c
23e
1:800
Bogen/Sheet 2
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800

32
31
27
28
23e
22
22e
20
22a
22b
8
9
– 9 d
9
–
9
d
9
–
9
d
9
–
9
d
18d
25–25d
18e
29–29d
18b
18f
23–23g
18d
29–29d
18e
143c 143c
19a 19c
18c
23f
18a
143
19d
19b
Vier Schlitze einschneiden / Make four slots
23
23f
23e
23c
23d
23b
24e24d24c24b24a
24f
24
1:800
Bogen/Sheet 3
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800
23c
Glue this former-ring
to 0,5 mm cardboard
Diesen Versteifungsring
auf 0,5 mm starken
Karton kleben
18
18b
25–25d
18f 23 – 23g
23e
21
19
19a
19c
22e
22c

33h
33g 33h
25l
25
34
29
38 – 38d
33 – 33g
25a 25b
25c
25e
25f
25h
25i
25
25e
25
25c
25f
25
25d
25p 25o
25m
25s
25i
25h
25g
25t
25u
25v
25w
33c
161
33f
29a
29b
29c 29e
29f
29h
29i
29
29d
29g
29i
29m
29o
29p
29c
29e
33
29l
29r
29q
29h
29e
29
29c
29f
29
38 – 38d
33d
34
33g
1:800
Bogen/Sheet 4
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800
25c
25e
25k
25n
25q
25r
18e
18f
29k
29n
26d
26d
26e
26e
26c
26c
26b
26b
26a
26a
26
26
30d
30e
30c
30b
30
30a
30d
30e
30c
30b
30
30a

47c
45
33b
33d
33e
35b
36
37
33a
38a
163 - 163d
35
35a
38 – 38d
39a
39c
39d
39b
33 - 33h
38
38b
38c
38d
35e
35f
35g
Glue this area to 0,5 mm cardboard
Dieses Feld auf 0,5 mm starken Karton kleben
35c 35d
35h
47
47a
47b
Glue this area
to 0.25 mm cardboard
Dieses Feld auf
0,25 mm starken Karton kleben
47a
47b
47c
47
47a
47b
Glue this area
to 0.25 mm cardboard
Dieses Feld auf
0,25 mm starken Karton
kleben
47a
47b
47c
47c
45a
44
44a
43e
43f
43e
34
3325
1:800
Bogen/Sheet 5
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800
33d
33d
33d
37a
37b
36a
36b
39
43g (2x)

40i
40h
40q
40q
40i
40h
40d 40d
40a
40a
40n (3x)
40o (3x)
40n (3x)
40o (3x)
41e
41d
41f
176e
176f
42a
41k
41h
41g
42
43c
43c
42c
43
43e
43a
44 -
44c
43d
Glue this area to 0,5 mm cardboard
Dieses Feld auf 0,5 mm starken Karton kleben
43b
44b 44c
46
46d
46f
46e
46a
181b
46c
46b
41
41b
41c
175
41i
42b
48a
40g
40e
1
7
3
k
40e
1
7
3
k
40f
40g
173
40
173
40
40b
40c
40d
40b
40c
40d
40c 40c
48
40p 40p
40p 40p
40m
40k
40k
40l
40l
41a
41i
40m
1:800
Bogen/Sheet 6
Nuclear Power Plant with Pressurized Water Reactor - Type: EPR (1600 MW) - Plant: Olkiluoto 3, Finland
Published and Copyright (2004): Framatome ANP GmbH - P.O.Box 3220 - D-91050 Erlangen
Scale 1:800
40f
42
49a 49b
49e
49f
49g 49h
49i
49k
49l
Glue this area to 0,5 mm cardboard
Dieses Feld auf 0,5 mm starken Karton kleben
49 49c 49d
49m
49a-m
49a 49b
49e
49f
49g 49h
49i
49k
49l
Glue this area to 0,5 mm cardboard
Dieses Feld auf 0,5 mm starken Karton kleben
49 49c 49d
49m
49a-m

Switchgear Building
Schaltanlagengebäude
Kühlwasserpumpenbauwerk
Circulating Water Structure
Anti-icing
pump station
»Anti-icing«
Pumpenstation
Maschinenhaus
Turbine Building
Hilfsdampf-
erzeuger-
gebäude
Essential Water
Pump Building
Nebenkühlwasser-
pumpenbauwerk
Demineralized
Water Storage
Deionat-
vorratstank
Deionat-
vorratstank

0m 5m 10m 15m 20m
Switchgear Building
Schaltanlagengebäude
pp
Hilfsdampf-
erzeuger-
gebäude
Auxiliary
Boiler Building
Nebenkühlwasser-
pumpenbauwerk
Essential Water
Pump Building
Notstromdiesel-
gebäude
Emergency Diesel
Generator Building
Notstrom-
dieselgebäude
Emergency Diesel
Generator Building
Büro- und Sozialgebäude
Office Building
Demineralized
Water Storage
Deionat-
vorratstank
Reactor Auxiliary Building
Reaktorhilfsanlagengebäude
Zugangsgebäude
Access Building
Brennelementbeckengebäude
Fuel Pool Building
Sicherheitsgebäude 1
Safeguard Building 1
Sicherheitsgebäude2+3
Safeguard Building2+3
Sicherheitsgebäude 4
Safeguard Building 4
Reaktorgebäude
Reactor Building
Aufbereitungsgebäude
für radioaktive Abfälle
Radioactive Waste
Processing Building
1:800

1
Guide to Card Modeling
Time and time again people express their astonishment about how supple
cardboard is a unique material for model making. The cardboard used for
model-making possesses excellent qualities which allow shaping of minute
detail and which hardly pose limits on its applications.
This material, cardboard, can be cut with scissors or with a knife, it can be
scored, bent, rounded and folded – just as you want it and as the model
designer intended.
Model making with cardboard makes no noise, the vacuum cleaner takes care
of the waste material and the glue required comes out of an easy-to-handle
tube. Nor are the tools required especially elaborate. Card modeling is thus
definitely a living room hobby, which can be pursued wherever there is room
for just a table and a chair.
This guide contains a number of tips which will even be of interest to »old
hands«, with instructions that are imperatives for perfect construction of the
model and others that will help you to assemble an absolutely top-quality
model.
The second part of the guide contains more detailed comments on the vari-
ous work methods.
Part 1: Tools, Identification of Symbols,
Workplace
The first item is the tools that are just as necessary for successful model mak-
ing as a great deal of patience and dexterity – and don’t cost a fortune. Many
of the necessary tools are household articles. Where this is not case, they can
be obtained at low cost from the appropriate specialist shops.
Tools:
Knife
Possibly the most important tool in model making. The most suitable are DIY
knives with replaceable or disposable blades such as X-Acto, NT-Cutter 500,
a scalpel or a penholder with blade or similar. X-Acto knives and blades can
be obtained from stationers or DIY traders, NT-Cutters from art and craft
shops.
A knife is used to cut along all straight lines with the aid of a ruler. The knife
is also indispensable for scoring folding lines.
It is of course also possible to cut or score lines that are not straight. This,
however, requires a certain amount of practice.
The use of razor blades is not recommended. They are not easy to handle,
even if held in a special holder, since they are flexible and highly brittle.
Scissors
Also a very necessary tool for cardboard modelling. Scissors should be of
medium size and fit well in the hand. Everyone should try them out to find the
most suitable size. Scissors must be sharp and close well, that is, they should
cut cardboard cleanly right up to their tips. The scissors used should be
reserved for card modeling only and should under no circumstances be used
for other purposes.
Although some model makers cut exclusively with a knife, a pair of scissors
remains an indispensable tool for cutting along curved lines and for rough cut-
ting out of the cardboard sheet – especially for the less experienced model-
maker.
Ruler
Required as a rest for cutting and scoring with a knife. Best is a metal ruler or
a wooden ruler with a metal edge. Plastic rulers can also be used but are eas-
ily damaged during cutting. Apart from this, a metal ruler has the advantage
that it cannot be deformed and glue can easily be removed from its surface.
Rulers should not be shorter than 30 cm.
Tweezers
These are the »artificial hands« of surgeons, dentists and – model makers.
For anyone who can handle them skillfully no part is too small, no angle inac-
cessible, and they will even be used to carry out the most complicated exer-
cises. If possible one should use two pairs of tweezers: one with fine tips for
gripping minute parts and one with broad tips to give a firm grasp, for press-
ing fast and for assembling stairways, stays, etc. Do not make false
economies in the purchase of tweezers.
Cheap tweezers do not close cleanly and cause a lot of work in filing and
grinding them down to obtain a usable tool.
A very useful tool for a few special applications is a pair of angular forceps as
is a pair of towel forceps.
So-called »cross forceps« are also very useful. Here the spring force which is
operative when the forceps are not squeezed together by hand ensures that
the tips remain closed. When pressed together the tip opens. However, these
two types of forceps can only be obtained from purveyors of surgical appli-
ances (e.g. dental depots) and are thus not inexpensive.
Wooden Rods
These are used for shaping cylindrical and conical parts and are especially
important for making rounded shapes of any kind. Any long round article such
as round pencils, penholders or paintbrushes can be used as a »wooden
rod«.
The keen model maker will have accumulated a number of rods made of
beech wood in the course of time. Such rods can always be picked up as the
waste material of carpenters' shops. The diameters of the rods in such a col-
lection should be between 4 and 20 mm, lengths at least 20 cm. Beech wood
rods should be pointed and smoothed down with very fine-grain sand paper.
Knitting Needle
Should have a diameter of 1.0 to 1.5 mm and is used to shape small round
parts. It can be used to apply glue to otherwise inaccessible areas and to cor-
rect the positioning of an attached part. Knitting needles are also useful for the
rough punching of small holes.
Grind knitting needle to a fine point at one end and press a piece of wood on
to the other to form a handle. This is an aid to better handling and prevents
injuries. A blade holder (obtainable from art and craft shops) can be used
instead of a wooden handle.
• Deutsch
• Français
• Suomeksi

2
Darning Needle
Used for rounding very small parts, for making small holes and for score-mark-
ing. A darning needle is a must for grooving (see symbols ).
Attach a small wooden ball to one end of the darning needle for safety's sake
or use with a suitable holder.
Tooth Picks
Very important aids which are employed for applying and spreading glue in
inaccessible areas, on narrow tab edges, for removing excess glue and not
least as stabilizers for thin tubes.
Glue
From experience all-purpose glue can be recommended and is suitable for
almost all adhesive joints. Fast-drying glue may be used for fine and »butt«
joints (cf.). Fine nozzle tips have proven excellently suited to sparing dosing
and clean application. Water-based, solvent-free dropless and bottle glues are
not suitable.
More details on the use of glues are contained in the section on »Gluing«
below.
This completes the enumeration of the tools and their uses. In summary the
following tools are necessary:
• One knife
• One medium-size pair of scissors
• One ruler
• Two pairs of tweezers
• Wooden rods
• One knitting needle
• One darning needle
• Tooth picks
• Glue
This is the basic complement required. There are, of course, many other tools
and aids which to mention, let alone expand upon their highly specialized
uses, would go beyond the scope of this general guide.
Before finishing this chapter on tools, a few words should be said on the work-
place: all that is required is a table and chair. The table top should of course
be flat and washable, its optimum size roughly 80 by 160 cm. Of great use are
two drawers, one for storing tools, the other for cut-out sheets not currently
needed, prefabricated parts, the instructions, etc.
Use of a cutting rest made of thick cardboard (drawing pad reverse side, for
example) is highly recommended to avoid damage to the table top.
Specialists like to use a »cutting mat« made of plastic of which both sides can
be used. This rest has the advantage that cuts into it close immediately and it
can thus be used for years. In spite of its relatively high purchase price, it is a
worthwhile investment for anybody who does not want to make just one
model. Cutting mats can be obtained from art and crafts shops.
When model making (as with all work at a desk) the light source should be
from the front or left, from the right for left-handers. It is not always possible
to place the table in such a way as to achieve optimum lighting. In such
cases, protect your eyes by not using fluorescent tubes. A desktop lamp with
a 100 W incandescent bulb (matt) is perfectly adequate. If two lamps are
used, one 60 - 75 W matt incandescent bulb per lamp is adequate.
One final tip: well washed hands are an important factor in the successful
making and pleasing appearance of a cardboard model.
Explanation of Numbers, Lines and Symbols
Black Numbers
All parts of the cut-out sheets are consecutively numbered in black. This
numbering also identifies the sequence of assembly. It is recommended to
keep to this sequence.
Red (or Colored) Numbers
are cross-references which indicate the part which is to be glued to the ident-
ified location.
Line Code
Black, relatively heavy outlines. Parts are cut out along
these lines, using, as mentioned in the above, a knife or pair of scissors and,
as an aid, a ruler. It is important to cut very exactly, that is, right along the
middle of the outline. Clean cutting is imperative if all parts are to fit togeth-
er precisely. More tips are given in the section below on “Cutting”.
Dashed-dotted lines are folding lines. They should be
scored carefully along the front with a knife run along a ruler. In practice, this
means that an incision should be made to about one third of the cardboard’s
thickness and folded cleanly along these lines. In the instruction this is
referred to as »bending backwards«.
Scoring of a part should be performed before it is cut precisely out of
the sheet.
It sometimes happens that folding lines are completely cut through in the
»heat of the moment«. No reason for panic. Since the part has not yet been
cut out of the sheet, the cut can be repaired with the aid of a piece of adhe-
sive tape applied to the reverse side of the part.
Broken (dashed) lines, folding lines to be scored on the
reverse side. Use a needle to mark the ends of these lines and score the
reverse from needle point to needle point along a ruler. This is referred to in
the instructions as »bending forwards«. Another method of scoring such
folding lines is to press the part against a window; with the printed side
towards the light and to trace the line on the reverse side with a soft pencil.
It is also possible to trace these lines on the reverse side with the aid of car-
bon paper and a pointed (but not sharp) object.
Experienced and skilled DIY enthusiasts can make a »light box« of a simple
type with the aid of a pane of frosted glass (opaline), a few boards, and an
incandescent lamp. This lighting apparatus makes scoring of the reverse
side very simple.
Not all folding lines are straight – consequently, curved folding lines have to
be scored freehand. This is not too difficult and any problems can be over-
come by putting in a little practice.
These are markings that indicate a notional line. The
small circles should be marked with a needle. On the reverse side these
markings are connected to one another by laying a ruler between them
along which the darning needle should then be drawn, only applying enough
pressure to produce a shallow groove in the cardboard. The part can then
be bent gently backwards along this groove without producing a sharp edge.
Grooving can also be performed with the aid of a ballpoint refill cartridge.
However this should be of the fine type and completely empty.