Arjo Ninjo FD1600 Instruction manual

ASSEMBLY AND INSTALLATION INSTRUCTIONS
Ninjo
6001313602_2EN • 09/2019

The model name and serial number should always be provided when ordering
spare parts or during queries per telephone or written correspondence:
Serial number of the machine:
……………………………………………………
Machine model:
……………………………………………………
Design Policy and Copyright
® and ™ are trademarks belonging to the Arjo group of companies.
© Arjo 2019.
As our policy is one of continuous improvement, we reserve the right to modify designs without
prior notice. The content of this publication may not be copied either whole or in part without the
consent of Arjo.

3
Contents
PREFACE............................................................................................................................5
1 SAFETY PRECAUTIONS..............................................................................................6
1.1 General safety regulations...................................................................................7
1.2 Isolator switch......................................................................................................8
1.3 In an emergency..................................................................................................8
1.4 Product liability.....................................................................................................8
1.5 Attention symbols.................................................................................................8
2 INSTALLATION OF MACHINE ......................................................................................9
2.1 General................................................................................................................9
2.1.1 Make sure assembly and installation work is carried out......................9
2.1.2 Installation order ...................................................................................9
2.1.3 Installation alternatives .........................................................................9
2.2 Unpacking..........................................................................................................10
2.3 Scale drawings ..................................................................................................11
2.3.1 Freestanding model placed next to wall..............................................11
2.3.2 Freestanding model wall-mounted......................................................12
2.3.3 Under-bench model ............................................................................13
2.4 Assembly ...........................................................................................................14
2.4.1 Freestanding model placed next to wall..............................................14
2.4.2 Freestanding model wall-mounted......................................................15
2.4.3 Under-bench model ............................................................................16
2.4.4 Trap and ventilator ..............................................................................16
2.5 Water connections .............................................................................................17
2.5.1 General requirements .........................................................................17
 5HTXLUHPHQWVIRU.,:$FHUWL¿HGLQVWDOODWLRQV .....................................17
2.5.3 Connect water.....................................................................................17
2.6 Electrical connections........................................................................................18
2.6.1 Positioning the transformer .................................................................18
2.6.2 Connect electricity...............................................................................18
2.6.3 Connection diagram............................................................................19
2.6.4 Coupling alternative ............................................................................19
3 INSPECTING THE INSTALLATION.............................................................................20
3.1 When the work is complete, check that .............................................................20
3.2 Function check...................................................................................................21
3.3 Control panel .....................................................................................................22
4 TECHNICAL DATA.......................................................................................................23
4.1 Connections.......................................................................................................23
4.2 Environmental requirements..............................................................................23
4.3 Water consumption............................................................................................23
4.4 Exterior dimensions ...........................................................................................23
4.5 Weight................................................................................................................23
4.6 Protection class .................................................................................................24

4
4.7 Sound level........................................................................................................24
4.7.1 Estimated sound level.........................................................................24
4.7.2 Example ..............................................................................................25
5 WATER QUALITY........................................................................................................26
5.1 Requirements ....................................................................................................26
5.2 Main factors .......................................................................................................26
5.3 Recommendation...............................................................................................26
5.4 Local standard ...................................................................................................26
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6 END OF LIFE DISPOSAL............................................................................................28

5
PREFACE
The user manual describes the design and operation of the
machine and the maintenance for which the user is responsible.
The installation manual describes the machine’s installation. The
technical manual describes necessary information for operators
and maintenance personnel. The information in the manual must
be complied with to ensure safe and error-free operation.
Read the manual before use.
Users must read through the manual before using the machine for
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of the machine and its safety instructions. Operators and
maintenance personnel must have completed training through
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The information in this manual describes the machine as
dispatched from Arjo. There may be differences due to
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The machine is accompanied by the following documentation:
• User manual
• Installation manual
• Quick guide
The following documentation shall be provided by the sales
company to the end-user on request:
• Technical manual
• Spare parts list
The accompanying Quick guide must be hung up and clearly
visible in the installation area.
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without prior notice. The information in this manual was up-to-date
on the date that the manual was issued.

6
1 SAFETY PRECAUTIONS
Operators and maintenance personnel must undergo safety
training for the machine. All personnel who handle chemicals for
washing and disinfection must understand the washing process,
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chemicals.
Operators and maintenance personnel must undergo regular
training in the operation and maintenance of the equipment. There
must be a documented list of personnel who have been trained
to use the machine. Trained personal must be tested to verify the
training program.
This machine has been designed with a number of built-in safety
devices.
To avoid injury, it is highly important not to bypass these safety
devices.

7
1.1 General safety regulations
Do not wash down or hose down the machine with
water.
• Read the user manual thoroughly before use
• The equipment must only be used by personnel who know
about it and are trained to use it. Personnel must also receive
regular training on this equipment. Documents which state
the names of the personnel who took part in and understood
the training must be archived.
• Take care when handling the chemical agent used in the
machine. Read the details on the container or contact the
manufacturer for measures if:
࢓if the agent comes into contact with the operator’s eyes
or skin or if the vapors are breathed in, etc.
࢓about storing the detergent and disposing of empty
containers.
• 1HYHUXVHWKHÀXVKHUGLVLQIHFWRULI\RXDUHQRWVXUHKRZ
to operate it.
• The machine must be kept clean if it is to work properly.
• The electric power must be switched off before the machine
cabinet is opened. (The machine cabinet contains electrical
components).
• Make sure that there is always detergent in the bottles.
This is important both for the operation of the machine and
for keeping the washing chamber free from staining.
• Always use the equipment in accordance with the local
regulations.
• Always connect the equipment via an RCD (residual current
device).
• $OZD\VXVHDJURXQGHGSRZHUVXSSO\IRUWKHÀXVKHU
disinfector.
• If the items have not cooled down after cleaning, be sure
to handle them with care, to avoid burns.
• Before starting, check the waste outlet at the bottom of the
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machine works properly.
• Do not place items that are sensitive to heat or moisture
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• Spare parts must only be obtained from Arjo’s sales
companies.

8
1.2 Isolator switch
The machine must always be equipped with a separate isolator
switch in the feed power supply. The isolator switch must be easily
accessible on a wall close to the machine. The external electrical
isolator switch must be marked “I” and “O” to identify the position of
the switch.
1.3 In an emergency
• Switch off the main switch.
• Close shutoff valves in the water and any steam supply lines.
1.4 Product liability
CE marking indicating conformity with European Community
harmonised legislation.
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approval of Arjo negates Arjo’s product liability.
CE marking indicating conformity with European
Community harmonised legislation
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1.5 Attention symbols
There are warnings, instructions, and advice in this manual that
require extra attention. The symbols and designs used are:
Risk of injuries or machine damage.

9
2 INSTALLATION OF MACHINE
2.1 General
2.1.1 Make sure assembly and installation work is carried out
WARNING!
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should be assembled and installed by at least two
people.
• E\TXDOL¿HGSHUVRQQHO
• in accordance with current local regulations and rules.
• for indoor installation only.
• not to be installed in wet locations.
2.1.2 Installation order
Carry out the installation in the following order:
1. Unpacking
2. Assembly
3. Connecting water
4. Connecting electric power
5. Installation inspection
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The following installation alternatives exist:
Type (Designation) Possible positioning
Free-standing model
(FD1600, FD1610)
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wall or attached to a wall.
Under-bench model
(FD1605, FD1615)
Under a bench or similar.

10
2.2 Unpacking
Note!
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been damaged in transit.
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is delivered:
• Two cabinet keys
• One folder containing documentation
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1. Remove the packaging.
2. 0RYHWKHÀXVKHUGLVLQIHFWRUDVFORVHWRWKHLQVWDOODWLRQ
position as possible, when still secure to the pallet using
mechanical means.
3. 5HPRYHWKHEROWVVHFXULQJWKHÀXVKHUGLVLQIHFWRUWRWKH
pallet.
001400
Figure 1. Removal of anchoring bolts
4. $VVHVVWKHÀXVKHUGLVLQIHFWRUIRUOLIWLQJIURPWKHSDOOHW8VH
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position.

11
2.3 Scale drawings
2.3.1 Freestanding model placed next to wall
Scale drawings apply to the FD1600 and FD1610 models.
3
12
44
55
6
002513
Figure 2. Scale drawing
1. Hot Water
2. Cold Water
3. Waste connection, P,
wall
4. Waste connection, S,
ÀRRU
5. Transformer
6. Extension frame
(option)
Transformer:
• Dimensions: 300x200x210.
• Positioning: The transformer can be moved, see “Connecting
electrical power”.

12
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Scale drawings apply to the FD1600 and FD1610 models.
33
4
12
~460
1320
1270
500
535
580
370
225
450
150
300
75
1035
100
12
280
84,5
002877
55
Figure 3. Scale drawing
1. Hot Water
2. Cold Water
3. Waste connection, P,
wall
4. Wall bracket
5. Transformer
Transformer:
• Dimensions: 300x200x210.
• Positioning: The transformer can be moved, see “Connecting
electrical power”.

13
 8QGHUEHQFKPRGHO
Scale drawings apply to the FD1605 and FD1615 models.
44
56
002502
Figure 4. Scale drawing
1. Hot Water
2. Cold Water
3. Waste connection, P,
wall
4. Waste connection, S,
ÀRRU
5. Extension frame
(option)
6. Top*
* The top must be removed if the machine is installed under a
bench. If the top is removed, a protection sheet (option) must be
used.

14
2.4 Assembly
2.4.1 Freestanding model placed next to wall
Install the machine as follows:
1. Measure out and drill the holes for the wall bracket (anti-
tipper) used to secure the machine to the wall.
2. Install the water trap to the waste outlet:
• The trap can be connected towards the rear (P-trap) or
downwards (S-trap).
• The pipe diameter is 90 or 110 mm and should be able
to handle 1 liter per second.
Note!
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3. Position the machine in place.
4. Level the machine:
• Use a spirit level held vertically against the side of the
machine.
• If necessary, adjust with the adjustable feet at the front
of the machine.
5. Secure the machine:
• Fix the wall bracket (anti-tipper) and attach the machine
to the wall.
• Use suitable screws and washers for the material of the
wall.

15
 )UHHVWDQGLQJPRGHOZDOOPRXQWHG
Install the machine as follows:
1. Drill the holes for the wall bracket in accordance with the hole
pattern.
2. Drill the hole for attachment in the bottom frame.
3. Fix the wall bracket (A) to the wall (B) with screws.
A
B
002398
Figure 5. Installation of the wall bracket
4. Lift the machine and hook the beam (C) on the rear of the
machine onto the wall bracket.
002399
C
Figure 6. Hooking the machine
5. Check that the machine is vertical by putting a spirit level on
one of the sides of the machine.
6. Fix the bottom frame to the wall with screws.
7. Install the water trap to the waste outlet:
• Water trap connects from the rear (P-lock).
• The pipe diameter is 90 or 110 mm and should be able
to handle 1 liter per second.
Note!
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16
 8QGHUEHQFKPRGHO
Install the machine as follows:
1. Install the water trap to the waste outlet:
• The trap can be connected towards the rear (P-trap) or
downwards (S-trap).
• The pipe diameter is 90 or 110 mm and should be able
to handle 1 liter per second.
Note!
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2. Position the machine in place.
3. Level the machine:
• Use a spirit level held vertically on the side of the
machine.
• If necessary, adjust with the adjustable feet at the front
of the machine.
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7KHLOOXVWUDWLRQEHORZVKRZVDQH[DPSOHRI¿WWLQJDZDWHUWUDSDQG
ventilator. The example shows the free-standing model with the
P-lock.
2
1
002918
Figure 7. ([DPSOHRIKRZWR¿WDZDWHUWUDSDQGYHQWLODWRU
1. Attached pipe from ventilator (option)
2. Attached trap

17
2.5 Water connections
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Water connections should meet the requirements according to the
table below.
&ROGZDWHU%OXH Warm water (Red)
Connection PP PP
Pressure 100 - 800 kPa 100 - 800 kPa
Flow rate 20 l/min at 400 kPa
pressure
20 l/min at 400 kPa
pressure
Temperature At least 2°C, but less
than 20°C
45 – 60°C
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Use KIWA approved check valves from Arjo (A) between the water
connections (B) and the machine water hoses (C).
002396
C
A
B
Figure 8. Installation of check valves
2.5.3 Connect water
Connect the water as follows:
1. Check that the requirements for pipes and water connections
are met.
2 Connect the water.
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are attached correctly.
4. Seal all connections with PTFE tape.

18
2.6 Electrical connections
2.6.1 Positioning the transformer
Placement alternatives:
• The transformer for freestanding models can be moved:
࢓to the opposite side of the machine if so required due to
water connections. Ensure that the transformer does not
encroach on the area intended for detergents.
࢓and is assembled separately from the machine. Hang
up and fix the transformer on a suitable wall.
• The transformer for the under-bench model must be
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transformer on a suitable wall.
The illustration below shows alternative positioning (A) for the
transformer for freestanding models.
AA
002878
Figure 9. Alternative placement of the transformer
2.6.2 Connect electricity
Carry out the electrical installation as follows:
• Install the machine in accordance with installation category
CAT II.
• Make a notch for electrical cables on the side of the machine.
• Fit the supplied cable bushing and pull the cables through.
• Connect the machine to a separate isolator switch approved
to local standards, which must be mounted on the wall close
to the machine.
• Connect to the protective grounding and to the supply voltage
stated on the type plate. Check that the connection has
suitable overcurrent protection. The correct fuse rating is
stated on the type plate.
• $OOFDEOHVPXVWEHFODVVL¿HGIRUDWOHDVW&

19
2.6.3 Connection diagram
004721
L1 L2 PE
L1 L2 PE
-X50
2+PE
L1 N PE
L1 N PE
-X50
1N+PE
Figure 10. Connection diagram
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Voltage Connection )UHTXHQF\ Fuse 3RZHUUHTXLUHPHQW
240 V 2+PE (TN) +] 2 × 15 A 3.3 kW
240 V 1N+PE (TN) +] 1 × 16 A 3.3 kW
230 V 1N+PE (TN) +] 1 × 16 A 3.0 kW
230 V 1N+PE (TN) +] 1 × 16 A 3.0 kW
208 V 2+PE (TN) +] 2 × 15 A 3.0 kW
200 V 2+PE (TN) +] 2 × 16 A 3.0 kW
200 V 2+PE (TN) +] 2 × 16 A 3.0 kW
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the nominal voltage.

20
3 INSPECTING THE INSTALLATION
 :KHQWKHZRUNLVFRPSOHWHFKHFNWKDW
• all parts have been installed according to the installation
manual.
• all screws have been properly tightened.
• there are no sharp edges on any parts that may come into
contact with people.
• all hoses, pipes and connections are intact and free from
defects.
• all the functions of the machine are working properly. Adjust if
necessary.
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putting the machine into service.
Incorrect use may result in damage to objects and personal injury.