ARS FlexiBowl User manual

INSTRUCTIONS FOR USE AND WARNINGS
ENGLISH TRANSLATION OF THE ORIGINAL INSTRUCTIONS
FlexiBowl® remote control box
Revision 1 - Edition 08/2021
ARS S.r.l.
Via G. Vico, 7 - 52100 Arezzo (AR) Italy
Tel. [phone] - Fax [phone]
[e-mail] - www.arsautomation.com

FlexiBowl® remote control box
TABLE OF CONTENTS 2
Table of contents
1PRELIMINARY INFORMATION ...............................................................................................................................................4
1.1 Purpose.......................................................................................................................................................................................................................................4
1.2 Components............................................................................................................................................................................................................................ 4
2LAYOUT...................................................................................................................................................................................5
2.1 Dimensions...............................................................................................................................................................................................................................5
2.2 Net weight .................................................................................................................................................................................................................................5
3TRANSPORT AND INSTALLATION.........................................................................................................................................6
3.1 Packaging .................................................................................................................................................................................................................................6
3.1.1 Table of units and weights - with packaging.................................................................................................................................................6
3.1.2 Removing the packaging........................................................................................................................................................................................6
3.1.3 Disposing of the packaging...................................................................................................................................................................................6
3.2 Transport and handling ......................................................................................................................................................................................................7
3.3 Installation ................................................................................................................................................................................................................................7
3.3.1 Box position...................................................................................................................................................................................................................7
3.4 Connections.............................................................................................................................................................................................................................8
4ELECTRICAL CONNECTIONS .................................................................................................................................................9
4.1 Standard electrical and user interface connections..............................................................................................................................................9
4.2 Additional electrical connections on the box side ................................................................................................................................................10
4.3 Electrical connections on FlexiBowl side ....................................................................................................................................................................11
4.4 Box-FlexiBowl electrical connection procedure......................................................................................................................................................12
4.4.1 Box casing removal .................................................................................................................................................................................................12
4.4.2 Cable gland support disassembly....................................................................................................................................................................13
4.4.3 Electrical cable connection..................................................................................................................................................................................16
5PNEUMATIC CONNECTIONS................................................................................................................................................19
5.1 Standard pneumatic connections...............................................................................................................................................................................19
5.2 Additional pneumatic connections on box side.....................................................................................................................................................20
5.3 Pneumatic connections on FlexiBowl side ................................................................................................................................................................21
5.4 Box-FlexiBowl pneumatic connection procedure..................................................................................................................................................22
5.4.1 Flip pneumatic connection ..................................................................................................................................................................................22
5.4.2 Blow/emptying pneumatic connection options (if installed)...............................................................................................................23

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4CHAPTER 1 - GENERAL PRELIMINARY INFORMATION
Instructions for use and warnings
1Preliminary information
1.1 Purpose
The external control box for FlexiBowl® can be used in dirty environments or where there is conductive dust that could cause
malfunctions or failures of the electronic components contained inside the supply unit.
1.2 Components
The table below contains the main components found inside FlexiBowl® and, on the other hand, the components that have been
inserted in the box:
Internal Components of FlexiBowl®
External Components of FlexiBowl®
Motor and encoder
24Vdc supply unit
Backlight (if applicable)
Driver
Mechanical/pneumatic unit
Interface board
Quick emptying sliding block (if applicable)
Compressed air filter
Emptying sliding block position sensors (if applicable)
Network power supply filter
Flip Solenoid
-
Blow Solenoid (if applicable)
-
Quick emptying sliding block solenoid (if applicable)
-
IMPORTANT!
For further information on the operation of the individual parts, refer to the attached FlexiBowl® User Manual.

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CHAPTER 2 –LAYOUT 5
2Layout
2.1 Dimensions
2.2 Net weight
Weight
Box
Net weight
15 Kg

6CHAPTER 3 - TRANSPORT AND INSTALLATION
Instructions for use and warnings
3Transport and installation
IMPORTANT!
Lifting and handling operations must only be carried out by specialised and trained staff who are qualified for
these activities.
3.1 Packaging
The machine is shipped by ARS s.r.l. from the production factory to the Customer’s premises.
Based on the distance it needs to be transported, on the specific requests from the Customer, and on how long the load will remain
in the packaging, the machine will be shipped in the following ways:
•normal protective packaging for short and medium distances;
•special protective packaging for long distances.
It must be shipped using closed or curtain-sided vehicles depending on the type of load.
When the machine is received, it is mandatory for the customer to check that there is no damage caused by the mode of transport
or by the personnel in charge of the specific operations.
•If any damage is discovered, leave the packaging in question as it was found and immediately ask the competent shipping
company to assess the damage; afterwards, send a damage report to inform the transport company’s insurance company
and the point of sale of the discovered damage.
3.1.1 Table of units and weights - with packaging
Follow the table below for the weights and dimensions including packaging.
Specification
External control box for FlexiBowl
Gross weight (with
packaging)
18 kg
Cardboard box
dimensions (mm)
500 x 500 x 500
3.1.2 Removing the packaging
Proceed as follows to remove the packaging:
Step
Action
1
Put the machine in its intended place.
2
Grip the box by the handles, to lift it and remove it from the package.
To handle the machine and/or its parts, see the “Transport and handling” section.
3.1.3 Disposing of the packaging
The packaging is an integral part of the supply and is not collected, hence it must be disposed of by the buyer.
Any disposal or destruction must be carried out in compliance with the regulations in force in the user’s country, taking into account
the nature of the materials:
•cardboard for the package;
•plastic sheet to protect the machine and adhesive tape to secure the plastic;
•moisture absorber sachets;
•etc

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CHAPTER 3 - TRANSPORT AND INSTALLATION 7
3.2 Transport and handling
ARS s.r.l. uses packaging and fasteners according to the mode of transport to guarantee integrity and conservation during
transport.
When the machine is received, make sure no part was damaged during transport and/or handling.
If damage is found, it is mandatory to immediately inform the Manufacturer.
CAUTION!
ARS S.r.l. shall not be held liable for damage, to property or to people, due to accidents caused by failure to follow
the instructions in this manual.
3.3 Installation
IMPORTANT!
The work surface must be sufficiently lit. If there are shady or uneven zones in the workplace, it is up to the user to
provide suitable lighting devices. If these requirements are not met, the manufacturer disclaims all liability.
3.3.1 Box position
Step
Action
1
Place the boxon a stable surface at a maximum distance of 5 metres from FlexiBowl®.
2
Fix the box through the holes.
Note: the boxhas 4 holes for M8 screws on the pallet, for fixing.
3
Connect as necessary (see the “Connections” section).
CAUTION!
Make sure the machine support surface is flat and horizontal and can withstand its weight.
CAUTION!
Make sure that the supporting surface can release the heat generated by the operation of the device.
CAUTION!
Leave a space of approximately 100mm for the power supply connectors.
IMPORTANT!
For further information on installation specifications, refer to the attached FlexiBowl® User Manual.

8CHAPTER 3 - TRANSPORT AND INSTALLATION
Instructions for use and warnings
3.4 Connections
To start the machine, it must be properly connected to the local networks:
•electrical connection (including connection to the earthing system),
•compressed air connection, in compliance with the regulations in force in the country of installation.
It might also be necessary to connect the machine to the LAN.
It is the user’s responsibility to guarantee the requested connection characteristics.
CAUTION!
The required connections must be set up by qualified and authorised personnel.
IMPORTANT!
For further information on starting up the box, refer to the attached FlexiBowl® User Manual.

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CHAPTER 4 - ELECTRICAL CONNECTIONS 9
4Electrical connections
4.1 Standard electrical and user interface connections
Standard electrical and user interface connections on the box are identical to those on the FlexiBowl® control panel. Below are:
1. 110/220 Vac power supply connection with relative switch;
2. Inputs connector;
3. Outputs connector;
4. Connecting the user interface (Ethernet);
5. Pressure indicator;
6. Backlight operating LED (if applicable);
7. “READY/FAULT” status LED.
CAUTION!
The required connections must be set up by qualified and authorised personnel.
CAUTION!
Before doing any electrical connections, it is important to ensure that the machine is turned off.
IMPORTANT!
Further information on the control panel connections is in the attached FlexiBowl® User Manual.

10 CHAPTER 4 - ELECTRICAL CONNECTIONS
Instructions for use and warnings
4.2 Additional electrical connections on the box side
The additional electrical connections have the purpose of connecting the components inside the box with the components inside
the FlexiBowl®. They are normally not visible, as all connections are set up inside the supply unit. Below are:
1. Motor electrical power supply cables: this provides the electrical power supply to the motor;
2. Encoder connection cable: this connects and provides the data (detected by the encoder) to the driver;
3. Quick emptying status REED sensor cables (if applicable) and backlight power supply cables (if applicable): the former
provide information on the status of the quick emptying sliding block (sliding block open/sliding block closed); the latter
provide +24 Vdc power supply to the backlighting (if applicable).
All cables are included in the supply.

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4.3 Electrical connections on FlexiBowl side
These have the purpose of connecting the components inside the box with the components inside the FlexiBowl®. Below are:
1. Motor electrical power supply cables: this provides the electrical power supply to the motor;
2. Encoder connection cable: this connects and provides the data (detected by the encoder) to the driver;
3. Quick emptying status REED sensor cables (if applicable) and backlight power supply cables (if applicable): the former
provide information on the status of the quick emptying sliding block (sliding block open/sliding block closed); the latter
provide +24 Vdc power supply to the backlighting (if applicable).
The arrangement of the cables leading out of the FlexiBowl panel cable gland support is identical to that of the box-side panel.
The cables will only be connected to the FlexiBowl part; the connection to the box is set up by the end customer.
All cables are included in the supply.

12 CHAPTER 4 - ELECTRICAL CONNECTIONS
Instructions for use and warnings
4.4 Box-FlexiBowl electrical connection procedure
4.4.1 Box casing removal
To remove the box casing, observe the following procedure:
1. Unscrew the 6 fixing screws.

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CHAPTER 4 - ELECTRICAL CONNECTIONS 13
2. Remove the casing, pulling it upwards.
3. For the next fixing procedure, position the casing back in place, inserting it from above and proceeding to tighten the
screws.
4.4.2 Cable gland support disassembly
To take down the box-side cable gland, observe the following procedure:
1. Take the cable gland support down from the panel, removing the two screws marked in the figure.

14 CHAPTER 4 - ELECTRICAL CONNECTIONS
Instructions for use and warnings
2. Remove the fixing screws and take out the plastic edge.

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CHAPTER 4 - ELECTRICAL CONNECTIONS 15
3. Remove the cable glands from their support and insert the relative cables in the order listed in the previous paragraph.
4. For the next re-assembly operation, re-insert the cable glands into the support and once the edge is re-inserted,
proceed with tightening the screws.

16 CHAPTER 4 - ELECTRICAL CONNECTIONS
Instructions for use and warnings
4.4.3 Electrical cable connection
CAUTION!
Before doing any electrical connections, it is important to ensure that the machine is turned off.
For the connection of the motor, encoder, backlight (if applicable) cables and emptying sliding block sensor (if
applicable), perform the following procedure:
1. Insert the motor cable into the relative cable gland (refer to the “Cable gland support disassembly” paragraph) and
connect the relative connector to the matching slot on the driver.
PINOUT MOTOR CONNECTOR
CABLE N.
DRIVER PIN MATCHING
1
A+
2
A-
3
B+
4
B-

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CHAPTER 4 - ELECTRICAL CONNECTIONS 17
2. Insert the encoder cable into the relative cable gland (refer to the “Cable gland support disassembly” paragraph) and
connect the relative connector to the matching slot on the driver.

18 CHAPTER 4 - ELECTRICAL CONNECTIONS
Instructions for use and warnings
3. Insert the backlight (if applicable) and emptying sliding block sensor (if applicable) cables on the relative cable gland
(refer to the “Cable gland support disassembly” paragraph) and connect the relative connectors to the matching slots
on the board (“BACKLIGHT” and “EMPTY OPEN”).
4. Secure the cable gland support to the box-side panel and close the casing (see previous paragraphs).

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CAPITOLO 5 –CONNESSIONI PNEUMATICHE 19
5Pneumatic connections
5.1 Standard pneumatic connections
The standard pneumatic connections on the box are similar to those on the FlexiBowl® control panel. The following are listed:
1. AIR SUPPLY" inlet.
CAUTION!
Never exceed 6 bar pressure in the machine's pneumatic system.
CAUTION!
Ensure that there is a shut-off valve between the local air supply and the FlexiBowl®.
IMPORTANT!
Further information about the control panel connections can be found in the attached FlexiBowl® User's Manual.

20 CAPITOLO 5 –CONNESSIONI PNEUMATICHE
Instructions for use and warnings
5.2 Additional pneumatic connections on box side
The purpose of the additional pneumatic connections is to connect the components inside the box with the components inside
the FlexiBowl®. Normally they are not visible as all connections are made inside the power supply unit. The following are listed:
1. “AIR OUT” outlet: supplies compressed air to the FlexiBowl® ("AIR IN") for supplying the blow and/or emptying solenoid
valves (if installed);
2. FLIP OUT" outlet: supplies compressed air to the FlexiBowl® ("FLIP IN") for supplying the flip solenoid valve.
Air hoses are not included in the delivery.