AS MOTOR Allmaher AS 63 2T User manual

Operator's Manual
Allmäher®
AS 63 2T + AS 63 4T B&S + AS 63 4T Honda
From serial number:
Issued:
AS 63 2T: 027015120001, AS 63 4T B&S: 026915120001,
AS 63 4T Honda: 027516090001
04 November 2016, V2.0
en-Translation of the Original Operator's Manual

2
dummy
Notes on the operating
manual
Dear customer,
Congratulations on your purchase. You have
acquired a reliable quality product by “AS-Mo-
tor Germany”.
This product has been manufactured according
to modern manufacturing methods and com-
prehensive quality assurance measures. Only
when you are satisfied with your device, we
have attained our goal.
These operating instructions contain important
information to help you avoid hazards and to
increase the reliability and the life span of the
device.
Read the operating instructions
before using the device. Share
these operating instructions and
the operating instructions of the
engine with other users of the
device.
Contact
If you have questions concerning your device,
please contact you dealer or call our customer
service ([phone]).
For international AS partners, please see:
www.as‑motor.de.
Device data
Please fill in all data referring to your device.
When ordering spare parts, provide your
dealer with the serial and engine numbers.
Serial number (see manufacturer’s certificate
or type plate):
Engine number:
Date of purchase:
Address of dealer:
Intended use
The device is intended only for cutting grass or
similar vegetation in well-maintained grounds
in agriculture, forestry and preservation of the
countryside that are cut at least once a year.
Woody growth must not be older than maxim-
ally one year.
Only use attachments and cutting tools autho-
rised by “AS-Motor Germany”.
Any other use exceeding this purpose is inad-
missible.
Observe the instructions chapter Maintenance
and cleaning. Otherwise, operational safety is
endangered.
The user of the device is responsible for acci-
dents or damage that can happen to other per-
sons or their property!
The device must not be used:
– To cut hard objects, rocks, rubble, or pieces
of wood.
– To trim bushes, hedges, and shrubbery.
– To cut plants in flower pots or planters or on
rooftops.
– To clean (vacuum) footpaths.
– As shredder for shredding tree and hedge
cuttings.
– As drive unit for work tools and any type of
tool sets that are not authorised by
“AS-Motor Germany”.

3
Contents
Notes on the operating manual............. 2
Contact .................................................... 2
Device data.............................................. 2
Intended use............................................ 2
Explanation of the symbols................... 5
Symbols in the instructions...................... 5
Symbols on the device............................ 5
Type overview......................................... 6
Safety instructions ................................. 7
Get informed!........................................... 7
User restrictions and hours of operation.. 7
Safe handling of fuel................................ 7
Check the device prior to use.................. 8
Danger area............................................. 8
Use caution during operation................... 9
Prior to mowing........................................ 9
Use caution when mowing....................... 10
Caution when mowing slopes.................. 10
When work is completed......................... 11
Use caution during maintenance and re-
pair........................................................... 11
Device description.................................. 12
Control elements .................................... 13
Operating elements only for 2-stroke
devices.................................................... 14
Information on mowing.......................... 15
Prior to starting....................................... 15
Fuel used (2-stroke devices)................... 15
Fuel used (4-stroke devices)................... 16
Check engine oil level (4-stroke devices) 16
Tanking up............................................... 16
Adjusting cutting height........................... 16
Locking steerable front wheel.................. 17
Starting.................................................... 18
Starting the device (2-stroke device)....... 18
Starting the device (4-stroke device
without choke)......................................... 18
Starting the device (4-stroke device with
choke)...................................................... 18
Engaging the blade.................................. 18
Driving ..................................................... 19
Driving..................................................... 19
Turning.................................................... 19
Pushing.................................................... 19
Switching off and parking...................... 19
Transport ................................................ 20
Transport position 1................................. 20
Transport position 2................................. 20
Loading.................................................... 21
Unloading the device............................... 21
Maintenance and cleaning..................... 22
Preparations............................................ 24
Cleaning position..................................... 24
Cleaning the device................................. 24
General inspection................................... 24
Transmission........................................... 24
Checking the drive................................... 25
Checking the parking brake..................... 25
Grease lubrication................................... 25
Checking the blade.................................. 26
Checking the blade clutch....................... 26
Maintenance specifically for 2-stroke
device....................................................... 27
Maintaining the engine............................ 27
Checking the spark plugs........................ 27
Maintaining the air filter........................... 27
Maintenance specifically for 4-stroke
device....................................................... 28
Maintaining the engine............................ 28
Checking the engine oil level................... 28
Checking the spark plugs........................ 28
Maintaining the air filter........................... 28
Assembly................................................. 29
Scope of delivery..................................... 29
Unpacking................................................ 29
Unfolding the device................................ 29
Storage .................................................... 30
Storing the device.................................... 30
Longer storage........................................ 30
Restarting................................................ 30
Spare parts.............................................. 30
Wear parts............................................... 30
Disposal................................................... 30
Warranty.................................................. 31

4
Troubleshooting ..................................... 32
Accessories............................................. 35
Mixing ratios fuel.................................... 36
Technical data AS 63 2T......................... 37
Technical data 4-stroke devices............ 38
Declaration of conformity...................... 39

5
dummy Inhaltsverzeichnis
Explanation of the symbols
Symbols in the instructions
In these operating instructions, the following
symbols are used to denote special dangers.
Warning.
These symbols denote special
dangers.
Prohibition sign.
These symbols denote inad-
missible procedures.
Directive sign.
These symbols denote required
protective measures.
Symbols on the device
The following symbols are placed on the
device to inform you must be careful and at-
tentive when using the device:
Working with the device requires
extreme cautiousness.
Read the operating instructions
before you use the device.
Risk of injury!
Make sure that no one is within
the danger zone of the device.
Objects may be ejected.
The quickly rotating blade can
cause life threatening injuries or
immense property damage! Be
especially careful to keep your
hands and feet away from the
blade when the device is put
into operation.
Prior to any repair and mainten-
ance work, pull off the spark
plug connector.
Clean the ventilation grid!
The cooling air of the mo-
tor is sucked in through
the ventilation grid of the
engine cover. Always
keep the entire surface
open and free!
Noise is causing health prob-
lems. Use personal ear protec-
tion to avoid hearing damage.
Hot surface. Do not touch the
engine or the silencer. They be-
come very hot during operation
and you can get burned.
Do not clean the device with wa-
ter spray or high-pressure
cleaner!

6
Type plate
The type plate on the device provides you
with information on the device type and the
technical data.
1 Name and address of the manufacturer
2 Device designation
3 Type designation
4 Rates power output in kW / engine speed
5 Weight
6 Year of manufacture
7 Serial number
8 CE marking
Type overview
In this operating manual, the following device
types are described.
Depending on their equipment, the corres-
ponding descriptions of this operating manual
apply.
Equipment 632T 634T
B&S
63 4T
Honda
Accelerator
lever without
choke
X X -
Accelerator
lever with choke
- - X
Choke and
tickler
X - -
Number of fuel
valves
1 1 2

7
Safety instructions
Get informed!
For your safety, read these operating instruc-
tions carefully. Familiarize yourself with the
control elements and the proper use of the
device. Share these operating instructions with
other users of the device.
Have skilled personnel who were trained by
AS-Motor show you the safe handling of the
device before you work with it for the first time.
Get familiar with the device in a wide, open
and flat terrain first.
User restrictions and hours of
operation
Never allow children or persons who are not
familiar with the operating instructions to use
the device. Persons under 18 years of age
may operate the device only under proper su-
pervision. Local regulations determine the min-
imum age of the operator und the operating
times.
Unsuitable for operation of the device are per-
sons who
– are under the influence of alcohol, drugs or
reaction retarding medicines.
– have physical and mental/emotional impair-
ments.
– are tired or sick.
People fitted with pace makers
are not allowed to touch any cur-
rent carrying parts of the ignition
system.
Safe handling of fuel
Fuel is toxic and highly flammable. There is a
burn and explosion hazard!
Keep fuel away from ignition sources and do
not smoke during handling.
Do not inhale fuel vapours, they are dangerous
to your health.
Use gloves and avoid skin con-
tact with the fuel.
Always refuel outdoors when the engine is cold
and standing still. When doing so, always use
a filler spout or a funnel.
Do not spill any fuel or do not let fuel enter
canalisation or drain away.
When fuel has overflown, do not start the
device until the fuel vapours have evaporated
(wipe dry). Move the device away from the
spilled fuel.
Always close the tank cap tightly and do not
open it while the engine is running or the
device is still hot.
Empty the fuel only when outdoors. Use the
approved container for this or run the fuel tank
empty.
Store the fuel away from children and keep it in
a suitable container in a dark, cool and dry
place.
Never store the device when there is fuel in the
tank inside a building where fuel vapours might
come into contact with open fire or sparks.
Immediately replace the fuel tank or tank cap if
they are damaged (authorised service centre).
First aid
When swallowing fuel or inhaling fuel vapours,
do not force vomiting and immediately consult
a doctor.
In case of skin contact, immediately wash with
water and soap. Change your soiled clothing
as soon as you can.

8
Measures in case of a fire
In case of a fire, use foam, dry powder extin-
guisher, or carbon dioxide (CO2). Never douse
with water!
Check the device prior to use
Prior to use, check the blade, protection skirt,
drive and fastening parts, cables and cable
connections for proper working condition and
firm seating by visual inspection.
Never use the device with defective or missing
covers or protection skirt or protection bow.
Do not remove, change or override any safety
devices or control elements.
Observe the maintenance instructions and re-
place damaged or worn parts immediately.
Have an authorised service centre check your
device if the blade does not stop within
7seconds.
Danger area
Fig.1:
Within the danger area of the device, there is a
risk of injury.
The rotating knife can cause injuries and ob-
jects can be thrown out. The area in front of
and to the right of the device is especially dan-
gerous.
On slopes, the device can topple over and
slide towards persons or run them over.
Make sure
– that nobody else is in the area that will be
mowed.
– that people are never positioned in the direc-
tion of travel in front of the device.
– that nobody is positioned on the slope below
the device.
– that you have a complete overview of the
danger area at all times.
– that you keep your hands and feet away
from the rotating parts.

9
Use caution during operation
Danger of injury during motor start
Do not start the engine
– if fuel was spilled.
– in closed or poorly ventilated rooms (danger
of poisoning!).
– if there are other persons nearby.
Only start the device when your feet are at a
safe distance to the blade.
When the engine is started, the device must
not be tilted.
Risk of injury when the blade is running
Switch off the blade and wait until the blade
stops
– when you drive on surfaces other than
grass.
Risk of injury when the motor is running
Switch off the engine and wait until the blade
stops
– before you tilt or transport the device.
– before you step away from the device, even
for just a short time.
– before you adjust the cutting height.
– before you refuel.
Switch off the engine and wait until the blade
comes to a standstill, and pull off the spark
plug connector
– before you clean or check the device or be-
fore you carry out work on the device.
– before you unblock or unclog the discharge
area.
Risk of burns
Do not touch the engine or the silencer. These
parts become very hot during operation and
you can get burned. If a jumpy movement oc-
curs, the risk of additional injuries can result.
Prior to mowing
Personal protective measures
During mowing, always wear
safety shoes with good grip and
long trousers. Do not mow with
open sandals or while shoeless.
Wear safety gloves to protect
yourself against injuries and vi-
brations.
Noise is causing health prob-
lems. Use personal ear protec-
tion to avoid hearing damage.
Wear safety glasses and
headgear.
Ask your specialised dealer about suitable pro-
tective equipment.
Preparing the mowing area
Prior to mowing, carefully check the perimeter
of the lawn. Remove rocks, pieces of wood,
bones, wires, and other objects that could be
picked up and thrown out by the device.

10
Use caution when mowing
Risk of injury
Risk of injury caused by ejected objects. Never
mow when persons, children, pets or material
assets are in the danger area.
Keep your hands and feet away from the rotat-
ing parts. Keep a distance to the ejection area
while working with the device.
Make sure that help can be provided in case of
an emergency.
Only mow during daylight or with adequate arti-
ficial lighting. Never mow in the event of uncer-
tain weather conditions and risk of lightning.
Be especially carefully when mowing on soft
ground, nearby landfills, ditches and dikes.
Fig.2:
Avoid mowing damp grass, there is a sliding
risk!
Be extremely cautious when turning the device
round or pulling it toward you and when mov-
ing in reverse.
Always walk slowly!
Never lift or carry the device when the engine
is running.
Pay attention to traffic when working close to
roads.
Vibrations
When the device is used over a longer period
of time, vibrations can cause disturbances in
the blood supply of the hands. A generally ac-
cepted usage time cannot be determined.
– Use gloves.
– Take breaks on time.
Have an authorised service centre check the
device
– when the blade has hit an object.
– if the device starts to vibrate unusually
severely.
Mowing surfaces with fire hazard
– Carry a sufficient amount of suitable extin-
guishing agent.
– If side inclination is too great, fuel may leak
from the carburetor or the tank. This poses a
fire hazard!
– Observe the mowed surface also after mov-
ing is completed to ensure that no fire will
start.
To avoid risk of fire, keep the following com-
ponents free of dirt, grass, hay, leaking oil,
grease, etc.:
– Engine
– Silencer (manifold, guard, clearances)
– Area around the fuel tank
Caution when mowing slopes
Fig.3:
Risk of injury during mowing downhill due to
tipping over or sliding.
– Mow on steep terrain only when safe opera-
tion can be guaranteed.
– Do not mow excessively steep slopes.
– Take suitable precautions on steep slopes,
e.g. by using step irons.
– Always mow crossways to the slope, never
upwards or downwards.
– Always make sure that you step safely, use
non-slip safety shoes.
– Be extremely cautious when changing the
direction.
– Mow only when the ground is dry and has a
good grip.
– Mow only when the steerable front wheel is
locked.
When facing downhill, the device can roll
away. Park the device on level ground only
and secure it against rolling away.