Ashida ADR111A User manual

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/TP
Rev No. : 04
Page No. : 1 of 127
ADR111A /
ADR211A
ADR111A / ADR211A
Single Pole Protection Relay
INSTRUCTION MANUAL

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/TP
Rev No. : 04
Page No. : 2 of 127
ADR111A /
ADR211A
Preface
The ADR111A/ ADR211A single pole Relay Instruction Manual describes common aspects of feeder
protection application and use of product. It includes the necessary information to safety, install, set,
test, and operate the relay functionality. The instruction manual can be used by power engineers and
other experienced protective relays application persons.
It is not the intention of this manual to cover all details and variations in equipment/relay, nor does this
manual provide data for every possible contingency regarding installation or operation. The availability
and design of all features and options are subject to modification without notice.

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 3 of 127
ADR111A /
ADR211A
SAFETY AND GENERAL INFORMATION
INTRODUCTION
This guide and the relevant operating or service manual documentation for the equipment
provides full information of safe handling, commissioning and testing of this equipment and
also includes description of equipment label markings.
The technical data in this safety guide is typical; the user must refer to the technical data
section of the relevant product publication(s) for specific data to particular equipment.
Before carrying out any work on the equipment the user should be familiar with the contents
of this Safety Guide and the ratings on the equipment’s rating label.
Reference should be made to the external connection diagram before the equipment is
installed, commissioned or serviced.
HEALTHY AND SAFETY
The information in the Safety Section of the equipment documentation is intended to ensure
that equipment is properly installed and handled in order to maintain it in a safe condition.
It is assumed that persons who will be associated with the equipment must be familiar with
the contents of Safety Guide.
When electrical equipment is in operation, hazardous voltages will be present in certain parts
of the equipment. Failure to warning notices, incorrect use, or improper handling may
endanger personnel / equipment, causing personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, maintenance and servicing and careful
operation. For this reason only qualified personal may work on or operate the equipment.
Qualified personnel are individuals who
•Are familiar with the installation, commissioning, operation of the equipment and of the
system to which it is being connected.

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 4 of 127
ADR111A /
ADR211A
•Are able to safely perform switching operation in accordance with accepted safety and
to isolate ground and label it.
•Are trained in the care and use of safety apparatus in accordance with safety
engineering practices.
•Are trained in emergency procedures (first aid).
The operating manual for the equipment gives instruction for its installation, commissioning
and operation. However, the manual cannot cover all conceivable circumstances or include
detailed information on all topics. In the event of questions or specific problems, do not take
any action without proper authorization. Contact the appropriate person of Ashida Technical /
Sales office and request the necessary information.
SYMBOLS AND EXTERNAL LABELS ON THE EQUIPMENT
For safety reasons the following symbols and external labels, which may be used on the
equipment or referred to in the equipment documentation, should be understood before the
equipment is installed or commissioned.
Caution: refer to equipment documentation Caution: risk of electric shock
Protective Conductor (Earth*) terminal Functional/Protective Conductor (*Earth) terminal.
Note: This symbol may also be used for a
Protective Conductor (Earth) Terminal if that
terminal is part of a terminal block or sub-
assembly e.g. power supply.
*NOTE: THE TERM EARTH USED THROUGHOUT THIS GUIDE IS THE DIRECT EQUIVALENT
OF THE NORTH AMERICAN TERM GROUND.

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 5 of 127
ADR111A /
ADR211A
INSTALLING, COMMISSIONING AND SERVICING
Equipment connections
Personnel undertaking installation, commissioning or servicing work for this equipment to be
aware of the correct working procedures to ensure safety. The equipment documentation
should be consulted before installing, commissioning or servicing the equipment. Terminals
exposed during installation, commissioning and maintenance may present a hazardous
voltage unless the equipment is electrically isolated. Any disassembly of the equipment may
expose parts at hazardous voltage; also electronic parts may be damaged if suitable
electrostatic voltage discharge (ESD) precautions are not taken.
If there is unlocked access to the rear of the equipment, care should be taken by all
personnel to avoid electric shock or energy hazards. Voltage and current connections should
be made using insulated crimp terminations to ensure that terminal block insulation
requirements are maintained for safety.
To ensure that wires are correctly terminated. The correct crimp terminals, tools of the wire
size should be used. The equipment must be connected in accordance with the appropriate
connection diagram.
Protection Class I Equipment
Before energizing the equipment it must be earthed using the protective conductor terminal,
if provided, or the appropriate termination of the supply plug in the case of plug connected
equipment.
The protective conductor (earth) connection must not be removed since the protection
against electric shock provided by the equipment would be lost.
The recommended minimum protective conductor (earth) wire size is 2.5 mm² or as per
industries standard practice. The protective conductor (earth) connection must be of low-
inductance and as short as possible.
All connections to the equipment must have a defined potential.
Before energizing the equipment, the following points should be checked:
•Voltage rating / polarity (rating label / equipment documentation);
•CT circuit rating (rating label) and integrity of connections;
•Integrity of the protective conductor (earth) connection (where applicable);
•Voltage and current rating of external wiring, applicable to the application.
Accidental touching of exposed terminals
If working in an area of restricted space, such as a cubicle, where there is a risk of electric
shock due to accidental touching of terminals which do not comply with IP20 rating, then a
suitable protective barrier should be provided.

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 6 of 127
ADR111A /
ADR211A
Equipment Use
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Removal of the equipment front panel / cover
Removal of the equipment front panel / cover may expose hazardous live parts which must
not be touched until the electrical power is removed.
UL and CSA/CUL Listed or Recognized equipment
To maintain UL and CSA/CUL Listing / Recognized status for North America the equipment
should be installed using UL or CSA Listed or Recognized parts for the following items:
connection cables, protective fuses / fuse holders or circuit breakers, insulation crimp
terminals and replacement internal battery, as specified in the equipment documentation.
For external protective fuses a UL or CSA Listed fuse shall be used. The Listed type shall be
a Class J time delay fuse, with a maximum current rating of 15A and a minimum D.C. rating
of 250 Vdc. for example type AJT15.
Where UL or CSA Listing of the equipment is not required, a high rupture capacity
(HRC) fuse type with a maximum current rating of 16 Amps and a minimum D.C. rating of
250 Vdc. may be used, for example Red Spot type NIT or TIA.
Equipment operating conditions
The equipment should be operated within the specified electrical and
environmental limits.
Current transformer circuits
Do not open the secondary circuit of a live CT since the high voltage produced may be lethal
to personnel and could damage insulation.
Generally, for safety, the secondary of the line CT must be shorted before opening any
connections to it.
For most equipment with ring-terminal connections, the threaded terminal block for current
transformer termination has automatic CT shorting on removal of the module. Therefore
external shorting of the CTs may not be required, but it is advisable to use external CT
shorting as general practice.

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 7 of 127
ADR111A /
ADR211A
External resistors, including voltage dependent resistors (VDRs)
Where external resistors, including voltage dependent resistors (VDRs), are fitted to the
equipment, these may present a risk of electric shock or burns, if touched.
Battery replacement
Where internal batteries are fitted they should be replaced with the recommended type and
be installed with the correct polarity to avoid possible damage to the equipment, buildings
and persons.
Insulation and dielectric strength testing
Insulation testing may leave capacitors charged to a hazardous voltage. After the completion
of test, to discharge capacitors the voltage should be gradually reduced to zero before the
test leads are disconnected.
Insertion of modules and PCB cards
Modules and PCB cards must not be inserted into or withdrawn from the equipment
whilst it is energized, since this may result in damage.
Insertion and withdrawal of extender cards
Extender cards are available for some equipment. If an extender card is used, this should
not be inserted or withdrawn from the equipment whilst it is energized. This is to avoid
electric shock or damages. Hazardous live voltages may be accessible on the extender
card.
Fiber optic communication
Where fiber optic communication devices are fitted, these should not be viewed directly.
Optical power meters should be used to determine the operation or signal level of the device.
Cleaning
The equipment may be cleaned using a lint free cloth dampened with clean water, when no
connections are energized.
DECOMMISSIONING AND DISPOSAL
Decommissioning
The supply input (auxiliary) for the equipment may include capacitors across the supply or to
earth. To avoid electric shock or energy hazards, after completely isolating the supplies to

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 8 of 127
ADR111A /
ADR211A
the equipment (both poles of any dc supply), the capacitors should be safely discharged via
the external terminals prior to decommissioning.
Disposal
It is recommended that incineration and disposal to water courses to be avoided. The
equipment should be disposed of in a safe manner. Any equipment containing batteries
should be removed before disposal, taking precautions to avoid short circuits. Particular
regulations within the country of operation, may apply to the disposal of batteries.
TECHNICAL SPECIFICATIONS FOR SAFETY
Protective Fuse Rating
The recommended maximum rating of the external protective fuse for equipments is 8A, high
rupture capacity (HRC) Red Spot type NIT, or TIA, or equivalent, unless otherwise stated in
the technical data section of the equipment documentation. The protective fuse should be
located as close to the unit as possible.
DANGER - CTs must NOT be fused since open circuiting them may produce lethal
hazardous voltages 7.2 Protective Class
Protective Class
IEC 60255-27: 2005
EN 60255-27: 2005
Class I (unless otherwise specified in the equipment
documentation).
This equipment requires a protective conductor
(earth) connection to ensure user safety.
Installation Category
IEC 60255-27.2005
Category III
(Overvoltage Category III)
: At 2 KV, 50Hz between all terminals connected together and
earth for 1 minute Distribution level, fixed installation.
Equipment in this category is qualification tested at
5KV peak, 1.2/50µs, 500Ω, 0.5J, between all supply
circuits and earth and also between independent
circuits

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/SGI
Rev No. : 04
Page No. : 9 of 127
ADR111A /
ADR211A
Environment
The equipment is intended for indoor installation and use only. If required to be used in an
outdoor environment, then it must be mounted in a specific cabinet or housing which will
enable it to meet the requirements of IEC 60529 with the classification of degree of
protection IP52 (dust and splashing water protected).
Pollution Degree 2 Compliance is demonstrated by reference to safety standards.
Altitude Operation up to 2000m
IEC 60255-27:2005
EN 60255-27: 2005
CE MARKING
Directives:
Compliance demonstrated by reference to safety standards

Page intentionally Left Blank

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/ToC
Rev No. : 04
Page No. : 11 of 127
ADR111A /
ADR211A
Table of Contents
Section 1 : Introduction and Specifications
Sr. No. Description Page No.
1Introduction and Specifications 19
1.1 Overview 19
1.2 Features 19
1.3 Applications 20
1.4 Technical Specifications 21
1.5 Typical Tests Information 23
Section 2 : Installation and Procedure
Sr. No. Description Page No.
2INSTALATION AND PROCEDURE 30
2.1 Overview 30
2.2 Handling 30
2.2.1 Handling the Goods 30
2.2.2 Receipt of the Goods 30
2.2.3 Unpacking the Goods 30
2.2.4 Storing the Goods 31
2.2.5 Dismantling the Goods 31
2.3 Installation Procedure 31
2.3.1 Safe Mounting 31
2.3.2 Relay Connection and Diagram 34
2.3.3 Relay Operating Condition 34
2.3.4 Current Transformer (CT) Circuit 35
2.3.5 Insulation and dielectric strength testing 35
2.3.6 Cables and Connectors 35
2.3.7 CT/Auxiliary power/ output/ serial port connections 35
2.3.8 Rear Serial Port connection (For ADR211A only) 36
2.3.9 Power Supply Connections 37
2.3.10 Earth Connection 37
2.3.11 Current Transformers 38
2.3.12 Output Relay Connections 38
2.3.13 USB Connection (For ADR211A only) 38
2.4 Mechanical, Back Terminal and Electrical Connection Drawings 39
2.4.1 Mechanical Dimensions without IP cover 39
2.4.2 Mechanical Dimensions with IP cover 40

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/ToC
Rev No. : 04
Page No. : 12 of 127
ADR111A /
ADR211A
2.4.3 Back Terminal and Electrical connection diagrams 41
Section 3 : PC SOFTWARE INFORMATION
Sr. No. Description Page No.
3PC SOFTWARE INFORMATION 45
3.1 Overview 45
3.1.1 Relay Talk Software Features 45
3.2 Relay Talk software 46
3.3 ADR211A IED Main Screen 48
3.3.1 Parameter Display 49
3.3.2 IEDs Din Display 49
3.3.3 Control Operation 49
3.3.4 Private Setting 50
3.3.5 Bank Settings 50
3.3.6 History Fault 51
Section 4 : PROTECTION FUNCTION & LOGIC FUNCTIONS
Sr. No. Description Page No.
4Protection function & Logic Functions 55
4.1 Overview 55
4.2 Application Data 55
4.3 Relay Settings 55
4.4 Phase/Ground Over current Element (50/50N/51/51N) 56
4.5 IDMT Characteristics 57
Section 5 : MEASUREMENT SHEET
Sr. No. Description Page No.
5Measurement Sheet 67
5.1 Measurement 67
Section 6 : SETTING SHEET
Sr. No. Description Page No.
6Setting Sheet 71
6.1 Relay Settings 71
6.2 Date and Time setting 72

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/ToC
Rev No. : 04
Page No. : 13 of 127
ADR111A /
ADR211A
Section 7 : COMMUNICATIONS
Sr. No. Description Page No.
7SCADA COMMUNICATIONS 76
7.1 MODBUS 76
7.1.1 MODBUS Protocol Map 76
7.1.1.1 Function Codes supported: 76
7.1.1.2 Exception Codes generated in case of an error: 77
7.2 IEC60-870-5-103 80
7.3 Physical Connection and Link Layer 80
7.4 Initialisation 80
7.5 Time Synchronisation 81
7.6 Spontaneous Events 81
7.7 General Interrogation (GI) 81
7.8 Cyclic Measurements 81
7.9 Commands 81
7.10 Configuration 82
7.11 IEC-103 Protocol Mapping 82
Section 8 : USER GUIDE
Sr. No. Description Page No.
8user guide 87
8.1 USER INTERFACE 88
8.1.1 LCD Display 88
8.1.2 Touch Keys 88
8.1.3 LEDs 89
8.1.4 RS422 / RS485 Port (For ADR211A) 89
8.1.5 USB Port (For ADR211A) 89
8.2 MENUS 90
8.2.1 Default Display 90
8.2.2 Main Menu Details 90
8.2.3 MEASUREMENT 92
8.2.3.1 To View – MEASUREMENT 92
8.2.4 Relay Settings 93
8.2.4.1 To Set – Relay Settings 93
8.2.4.2 To View – Relay Settings 97
8.2.5 Trip Test 99
8.2.6 Fault 1 99

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/ToC
Rev No. : 04
Page No. : 14 of 127
ADR111A /
ADR211A
8.2.6.1 To View – Fault 1 99
8.2.7 To View Error Log 100
8.2.8 STATUS 101
8.2.8.1 To View – STATUS 101
8.2.9 DATE AND TIME SETTINGS 101
8.2.9.1 To Set – DATE AND TIME Settings 101
8.2.9.2 To View – DATE AND TIME Settings 103
Section 9 : FLOW CHART
Sr. No. Description Page No.
9 Flow Chart Overview 107
9.1 Main Menu 107
9.2 Flow Chart – Measurement 108
9.2.1 To View – Measurement 108
9.3 Flow Chart – Relay Setting 109
9.3.1 To Set – Relay Setting 109
9.3.2 To View – Relay Setting 110
9.4 Flow Chart – Trip Test 111
9.4.1 To Set – Trip Test 111
9.5 Flow Chart – Fault 1 112
9.5.1 To View – Fault 1 112
9.6 Flow Chart – Error Log 112
9.6.1 To View – Error Log 112
9.7 Flow Chart – Status 113
9.7.1 To View – Status 113
9.8 Flow Chart – Date and Time 114
9.8.1 To Set – Date and Time 114
9.8.2 To View – Date and Time 114
Section 10 : ANALYZING EVENT AND DISTURBANCE RECORD
Sr. No. Description Page No.
10 Analyzing Event and fault Record 118
10.1 Overview 118
10.2 Event recording 118
10.3 History Fault recording 118

Doc ID : ADR111A_IM_01
Ref ID : ADR111A/IM/ToC
Rev No. : 04
Page No. : 15 of 127
ADR111A /
ADR211A
Section 11 : TESTING AND COMMISSIONING
Sr. No. Description Page No.
11 Testing and COMMISSIONING 123
11.1 Commissioning Test, Equipment Required 123
11.2 Checking of External Circuitry 123
11.3 Check Relay Setting 124
11.4 Relay Testing 125
11.4.1. Relay Calibration & Measurement 125
11.4.2. Pick up and Trip Test 125
11.4.3. Testing of Binary Output (Output Contact Test) 126

Page intentionally Left Blank

Doc ID : ADR
1
11
A_IM_01
Ref ID : ADR111A/IM/I&S
Rev No. : 04
Page No. : 17 of 127
ADR111A /
ADR211A
Section 1
Introduction and Specifications

Doc ID : ADR
1
11
A_IM_01
Ref ID : ADR111A/IM/I&S
Rev No. : 04
Page No. : 18 of 127
ADR111A /
ADR211A
Contents
1 INTRODUCTION AND SPECIFICATIONS 19
1.1 Overview 19
1.2 Features 19
1.3 Applications 20
1.4 Technical Specifications 21
1.5 Typical Tests Information 23

Doc ID : ADR
1
11
A_IM_01
Ref ID : ADR111A/IM/I&S
Rev No. : 04
Page No. : 19 of 127
ADR111A /
ADR211A
1 INTRODUCTION AND SPECIFICATIONS
1.1 Overview
ASHIDA has designed economical & reliable Single element over current ADR111A/
ADR211A relay to simply feeder protection wiring. The simple and compact construction of
ADITYA series ADR111A/ ADR211A relay provides integrated Protection, Control and
Monitoring functions for feeders. This relay is mainly deployed in various electrical utilities at
industrial installations for Low voltage/ Medium voltage switchgear control.
1.2 Features
•Single Element over current IDMT with instant trip.
•Relay can be used for single pole OC or EF or REF application.
•Back - lit LCD display for settings.
•Display of fault current. / Load current.
•Selection of Curve: Seven selectable curves Normal Inverse1 (C1), Normal Inverse2
(C2), Very Inverse (C3), Extremely Inverse (C4), Extremely Inverse (C4A) as per EE
Relays, Long Time Inverse (C5) & Definite Time (C6).
•Design using DSP technology.
•Latching of fault current up-to last 5 faults.
•Password protection for setting.
•Site selectable CT secondary i.e. 1A/ 5A.
•Relay can be made either IDMT or Define Time.
•Programmable operating time in instantaneous element.
•Inbuilt Breaker Fail detection.
•USB (at front) and RS422/ RS485 (at rear side) Communication Port for remote SCADA
(only for ADR211A i.e. communicable Relay).

Doc ID : ADR
1
11
A_IM_01
Ref ID : ADR111A/IM/I&S
Rev No. : 04
Page No. : 20 of 127
ADR111A /
ADR211A
Model and Options
Example:
ADR111A–AM–110–01–04–28–03–00–00
ADR211A–AM–110–01–04–28–03–00–02
1.3 Applications
ADR111A/ ADR211A single pole numerical relay designed for Transmission line protection,
Underground cable & feeder protection. Relay designed with fast and selective tripping
ensures the stability and availability of electrical power system.
ADR111A/ ADR211A relay apply for protection, control & monitoring of feeder to achieve
sensitivity and selectivity on phase or ground faults.
Definition of Model No of Aditya Series of Relays
A M – X X X – X X – X X – X X – X X – X X – X X
XX = C ab in et Size
0 1 C SA ( 1 3 8 X 1 38 M M)
XX= Communication Protocol
00 Not applicable
02 IEC60870-5-103
XX= PT Secondary
00 Not applicable
XX = C ab in et Type
04 Draw out
XX= Auxiliary Supply
28 24 – 230 VAC/DC (±20%)
X XX = S u b T y p e
1 1 0 S i n gl e P ol e O C /E F r e la y
Se tting s: OC/E F : 5 - 250% i n st ep s o f 1% , HF: 5 0 – 300 0% I n
steps o f 1%
TM S: X0. 01 – X1. 5 In s tep s of X0 .0 05
C on t a ct s : 2 N O f o r t r i p , 1 N O f o r B F
XX= CT Secondary
03 1/5 Amp.