Ashland FlexExtend User manual

FlexExtend Skatewheel Conveyor
Operators Manual
Model Purchased Information

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
2
Warning Labels..................................................................................................................................................................3
Receiving & Uncrating....................................................................................................................................................3
Assembly .............................................................................................................................................................................4
Operational Information................................................................................................................................................6
Modifying Slope................................................................................................................................................................7
Maintenance Instructions .............................................................................................................................................9
Replacement Parts...........................................................................................................................................................9
Contents

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 3
Warranty Statement
ACP will replace parts that are damaged during the course of normal operation due to
mechanical defect, excluding normal wear and tear and damage due to storing conveyors
exposed to the outside elements or use of the equipment other than as specied by ACP. The
warranty extends for a period of two years on all mechanical components from the date of
shipment.
This warranty does not cover damage due to accident, misuse, abuse and negligence. It
also does not cover damage due to improper operation or maintenance, or attempted
modication.
Safety
Operators shall receive training by the employer on proper equipment operation of this
conveyor.
• Do not exceed the conveyor load capacity, as it may result in possible operator injury or
conveyor damage.
• Broken or worn parts must be replaced immediately to ensure the conveyor system
remains in a safe, proper working condition.
• To extend or contract a conveyor, unlock all locking casters and use the handle on end
carton stop.
• To move a conveyor to a new location, unlock all locking casters and use the handle on the
end carton stop.
• Lock all locking casters to prevent motion during use once conveyor has been positioned
in the desired location.

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
4
Warning Labels
In an eort to reduce injury, warning labels have been placed at various locations on the
conveyor. Please check for and note all labels. Make sure personnel are alerted to and follow
warning labels.
Placed along the side of the conveyor
alerting personnel to pinch points at all
linkages when collapsing the FlexExtend.
Figure 1 - Pinch Points of Side Linkage When Collapsing the FlexExtend
Warnings
• Do not place ngers or hands between rows of skate wheels or between side links that
create the scissor action on the sides of the conveyor.
• Always use a dock plate when moving this conveyor into and out of the trailer. Always
push/pull the conveyor onto the dock plate from the front; never from the sides.
• Always use genuine ACP parts. Use of non-ACP parts may void the product warranty.
• Frequently clean the conveyor to prevent accumulation of debris which may cause
malfunctions or poor performance.
• Never operate this conveyor without all of its components and safety mechanisms.

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 5
Receiving & Uncrating
Examine condition of equipment to determine if any damage occurred during
shipment or any parts are missing. Notify the carrier immediately concerning damaged
or missing parts. The skid is specially designed for the product, therefore; the
product should arrive (as shown below) fully assembled in an upright position.
CAUTION: Conveyor weights vary upon conguration, but all assemblies are heavy enough to
cause injury. Use care when handling, moving, or unpacking any conveyor.
FlexExtend unit as shipped
from the factory Cut Banding to
Unpack
WARNING: DAMAGE CAN OCCUR WHEN MOVING THE UNIT WITH A FORKLIFT
Once the banding is cut and removed the skid/pallet is designed to allow the FlexExtend
to be rolled o by one or two people. Release all locking casters by lifting the brake levers
upward and carefully roll the conveyor o the skid/pallet.
CAUTION: When moving the conveyor, release all locking casters and grip the conveyor by
the handle on the end carton stop. Keep hands and ngers well clear of any pinch points.

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
6
Height Adjustment
The FlexExtend ships fully assembled. The unit arrives with the height (top of wheel) at the
lowest position. In most applications a slope of 3”per 10’ is sucient but some applications
may require more or less slope.
The conveyor can be adjusted from a minimum top of wheel of 28”to a maximum of 43”.
Best performance will be achieved by adjusting the conveyor to a constant slope. Adjust the
height by loosening the knobs on both sides of an individual leg while another person raises
or lower the conveyor. Once the desired top of wheel is achieved tighten the knob by hand
snugly. Measure both sides to ensure both sides are the same height.
Figure 1 - Adjusting Conveyor Height

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
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Handle/Stop Operation
Figure 2 - Handle/Package Stop in the Raised and Lowered Position
The handle on the FlexExtend also serves as a package stop. The combination handle and
stop can be set in a raised or lowered position.
Figure 2 - Engaging the Handle/Package Stop into the Raised Position
To use the handle or package stop, pivot the handle upward and engage the handle bracket
onto the last axle and lower to lock in place. Reverse steps to lower the handle.

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
8
Connecting Multiple Conveyors
Multiple FlexExtends can be connected by“hooking”the hooks at the beginning of one
conveyor to the axle at handle end of another as shown in Figure
Figure 2 - Hooks Connecting Two FlexExtends Together
CAUTION: Do not exceed the rated capacity of the conveyor – 300 lbs (136 kg) per
linear foot.
• Make certain that all uninvolved personnel are clear of the working area. Unlock
the locking casters, grip the conveyor by the handle at the carton stop to move
the conveyor. Be careful to avoid pinch points, such as the side link assemblies.
• Once the conveyor has been extended and positioned as desired, lock the caster
brakes to maintain that position.
• Release the brakes to reposition the conveyor as needed.
Operating Instructions

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 9
The ACP FlexExtend Conveyor is virtually maintenance free; however, we do
recommend the following:
• Keep the conveyor and the surrounding oor area clean and free of debris, dirt,
and grease accumulation.
• Periodically inspect the conveyor for any loose or worn components. Tighten or
replace if necessary.
• Inspect side link nuts and bolts frequently and regularly for looseness or missing
parts. Tighten or replace as needed.
Maintenance Instructions

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
10
Replacement Parts 18” Model

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 11
Replacement Parts 18” Model
Item Part No Description Qty per
8’-10” Unit
Qty per
each 4”
Extension
169472 AXLEROD5/16-18X.38X18-3/8 24 10
269473 AXLEROD5/16-18X.5X19 6 2
369375 BOLT HEX 5/16-18 1.75 Z 6 2
469422 FLX HOOK .25 Z 2 0
569464 FLX LEG 18 5S 350 1 1
669461 FLX LEG 18 5SL 350 2 0
769333 FLXLEGMNT 7GA Z 6 2
869476 FLXPKGSTOP 18Z 1 0
969330 FLXSIDELINK 11GA Z 120 54
10 41036 NUT 5/16-18 DETENT LOCK Z 30 12
11 10605 NUTHEX1/4-20DETENTZ 96 45
12 69347 SCR SHLDR 1/4-20 5/16X.295 96 45
13 1) 50753 SK40P1-1516X1316PH5/16 125 54
13 1) 69374 SK65G1-1516X1316 5/16 125 54
14 69244 SPACER 5/16X.75 STL 6 0
15 69251 SPACER 5/16X1.700 P 42 18
16 69245 SPACER 5/16X2.245 P 81 36
17 2) 69254 SPACER 5/16X7.670 P 2 0
18 69493 SPACER 5/16X8.625 P 20 8
19 10660 WASHER 5/16 FLAT Z 42 8
1) Wheels may be SK40P (black polymer) or SK65G (zinc plated steel)
2) Item 17 replaces item 18 at the handle end

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
12
Replacement Parts 24” Model

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 13
Replacement Parts 24” Model
Item Part No Description Qty per
8’-10” Unit
Qty per
each 4”
Extension
169358 AXLEROD5/16-18X.38X24-3/8 24 10
269359 AXLEROD5/16-18X.5X25 6 2
369375 BOLT HEX 5/16-18 1.75 Z 6 2
469422 FLX HOOK .25 Z 2 0
569345 FLX LEG 24 5S 350 1 1
669346 FLX LEG 24 5SL 350 2 1
769333 FLXLEGMNT 7GA Z 6 2
869332 FLXPKGSTOP 24Z 1 0
969330 FLXSIDELINK 11GA Z 160 72
10 41036 NUT 5/16-18 DETENT LOCK Z 30 12
11 10605 NUTHEX1/4-20DETENTZ 128 60
12 69347 SCR SHLDR 1/4-20 5/16X.295 128 60
13 1) 50753 SK40P1-1516X1316PH5/16 195 81
13 1) 69374 SK65G1-1516X1316 5/16 195 81
14 69244 SPACER 5/16X.75 STL 8 0
15 69247 SPACER 5/16X1.313 P 61 27
16 69249 SPACER 5/16X1.953 P 122 54
17 69245 SPACER 5/16X2.245 P 2 0
18 2) 69453 SPACER 5/16X6.875 P 2 0
19 69254 SPACER 5/16X7.670 P 25 9
20 10660 WASHER 5/16 FLAT Z 42 8
1) Wheels may be SK40P (black polymer) or SK65G (zinc plated steel)
2) Item 18 replaces item 19 at the handle end

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
14
Replacement Parts 30” Model

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 15
Replacement Parts 30” Model
Item Part No Description Qty per
8’-10” Unit
Qty per
each 4”
Extension
169468 AXLEROD5/16-18X.38X30-3/8 24 10
269469 AXLEROD5/16-18X.5X31 6 2
369375 BOLT HEX 5/16-18 1.75 Z 6 2
469422 FLX HOOK .25 Z 2 0
569465 FLX LEG 30 5S 350 1 1
669462 FLX LEG 30 5SL 350 2 0
769333 FLXLEGMNT 7GA Z 6 2
869474 FLXPKGSTOP 30Z 1 0
969330 FLXSIDELINK 11GA Z 160 72
10 41036 NUT 5/16-18 DETENT LOCK Z 30 12
11 10605 NUTHEX1/4-20DETENTZ 128 60
12 69347 SCR SHLDR 1/4-20 5/16X.295 128 60
13 1) 50753 SK40P1-1516X1316PH5/16 246 108
13 1) 69374 SK65G1-1516X1316 5/16 246 108
14 69244 SPACER 5/16X.75 STL 6 0
15 69247 SPACER 5/16X1.313 P 64 27
16 69251 SPACER 5/16X1.700 P 176 81
17 69249 SPACER 5/16X1.953 P 6 0
18 69245 SPACER 5/16X2.245 P 6 0
19 2) 69482 SPACER 5/16X8.875 P 2 0
20 69481 SPACER 5/16X9.625 P 25 9
21 10660 WASHER 5/16 FLAT Z 42 8
1) Wheels may be SK40P (black polymer) or SK65G (zinc plated steel)
2) Item 19 replaces item 20 at the handle end

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
16
Replacement Parts 36” Model

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 17
Replacement Parts 36” Model
Item Part No Description Qty per
8’-10” Unit
Qty per
each 4”
Extension
169470 AXLEROD5/16-18X.38X36-3/8 24 10
269471 AXLEROD5/16-18X.5X37 6 2
369375 BOLT HEX 5/16-18 1.75 Z 6 2
469422 FLX HOOK .25 Z 2 0
569466 FLX LEG 36 5S 350 1 1
669463 FLX LEG 36 5SL 350 2 0
769333 FLXLEGMNT 7GA Z 6 2
869475 FLXPKGSTOP 36Z 1 0
969330 FLXSIDELINK 11GA Z 160 72
10 41036 NUT 5/16-18 DETENT LOCK Z 30 12
11 10605 NUTHEX1/4-20DETENTZ 128 60
12 69347 SCR SHLDR 1/4-20 5/16X.295 128 60
13 1) 50753 SK40P1-1516X1316PH5/16 312 135
13 1) 69374 SK65G1-1516X1316 5/16 312 135
14 69244 SPACER 5/16X.75 STL 7 0
15 69247 SPACER 5/16X1.313 P 59 27
16 69253 SPACER 5/16X1.570 P 230 108
17 69251 SPACER 5/16X1.700 P 8 0
18 2) 69491 SPACER 5/16X10.875 P 2 0
19 69246 SPACER 5/16X11.7 P 25 9
20 10660 WASHER 5/16 FLAT Z 42 8
21 69348 WASHER SPRG 5/16 Z 128 60
1) Wheels may be SK40P (black polymer) or SK65G (zinc plated steel)
2) Item 18 replaces item 19 at the handle end

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com
18
Replacement Leg Parts

Phone
Fax
800-587-0045
419-281-1096
1919 Cellar Dr. Ashland, Ohio 44805
www.ashlandconveyor.com 19
Replacement Leg Parts
Item Part No Description Qty per
8’-10” Unit
Qty per
each 4”
Extension
169458 FLXUL18OF Z - For 18” Wide Flex 3 1
169336 FLXUL24OF Z - For 24” Wide Flex 3 1
169459 FLXUL30OF Z - For 30” Wide Flex 3 1
169460 FLXUL36OF Z - For 36” Wide Flex 3 1
269343 FLXULKNOB 3/8-16 6 2
369344 TUBEPLUG1-1/4 14GA P 6 2
469340 FLXLLCSTR5SL 350 4 0
569339 FLX LEG 36 5SL 350 2 2