ASI DOORS 615 User manual

OWNER’S MANUAL
MODEL 615/615F
High Speed Interior/Exterior/ Freezer Fabric Roll-Up
Manual: 17A260

ASI DOORS, INC. [phone] asidoors.com

GENERAL
INFORMATION
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 3-6
Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
 MANUAL INSTALLATION
. . . . . . . . . . . . . . . . . . . . . 7-34
Door Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly on the Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Door Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Optional Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mount Control Panel/Photo Eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Precaustions W/Frequency Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty & Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Primary Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Photo Eye Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Encoder Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wiring Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Final Checks and Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Set Door Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install Activation Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Set Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibrate WDD Reversing Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Photocell Installation and Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . 42-53
Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

ASI DOORS, INC. [phone] asidoors.com

Safety Practices
This is a safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION used without a safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTE explains general information.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
NOTE
GENERAL
INFORMATION

ASI DOORS, INC. [phone] asidoors.com

Warning read these safety practices before installing, operating or servicing the SLIDING
door. Failure to follow these safety practices could result in property damage, death or
serious injury.
READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS
MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions,
ask your supervisor to teach you how to use the SLIDING door.
Safety Practices (cont’d)
1. Do not operate the door while under the influence of drugs or alchohol.
2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at
once.
3. Stay clear of the door when it is moving
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly inside door opening.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other mainte-
nance on the door. OSHA requires disconnect to be properly tagged and locked out during all mainte-
nance or service of equipment. With the power supply disconnected, always verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or service
person and must meet all applicable local, state, federal, international and other governing agency
codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place
fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure
may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept
with the door. Replacement labels and literature are availale from ASI Doors, Inc. or its
representatives.
10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for
assistance.
11. Train all service and personnel using or near door on intended use(s) and operation of the door.
12. Failure to operate the door as intended, as described, or heed any warning may result in equipment
damage, property damage, serious bodily injury or death.
GENERAL
INFORMATION

ASI DOORS, INC. [phone] asidoors.com

Warranty Policy
ASI Doors, Inc. (herein called “ASI”) warrants solely for the benefit of its customer that each door system
manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for
a period of one year from the date of original shipment by ASI. The foregoing limited warranty shall
not apply to defects which result from improper installation, abuse, misuse, alteration, modification or
failure to maintain the Door System in accordance with the ASI Owner’s Manual. Periodic lubrication and
adjustment of the Door System as described in the ASI Owner’s Manual are the sole responsibility of the
customer. All claims for defects must be made to ASI within thirty 30 days aer the defect is discovered
or should, with reasonable care, have been discovered. The foregoing limited warranty constitutes the
exclusive warranty of asi with respect to the door system. Asi expressly disclaims all other guarantees or
warranties—whether express, implied, or statutory—including but not limited to any implied warranty of
merchantability and fitness for a particular purpose.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer
within the one year, ASI will, at the option of ASI, either repair or replace any defective equipment or
parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or
parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the
foregoing limited warranty.
Asi shall not in any event be liable for any incidental, indirect, special, exemplary or consequential
damages of any kind, including without limitation any lost profits, arising from the sale or use of the door
system, or from any other cause whatsoever, whether the claim giving rise to such damages is based
upon breach of warranty (expressed or implied) breach of contract, tort, strict liability or any other theory
of liability, even if a party has been advised of the possibility thereof, and regardless of any advise or
representation that may have been rendered by asi concerning the sale or use of the door system.
At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has
been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods
Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification.
The RGA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the
Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate
of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will
not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase
order number.
4. The ASI extended warranty coverage for hydraulic components does not cover reimbursement of labor
charges for the diagnosis or replacement of hydraulic components. Warranty reimbursement is limited to
credit for replacement parts purchased from ASI.
The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.
Installation hardware and start up of the Door System equipment is the responsibility of the installation
contractor. Periodic adjustments and normal maintenance are the responsibility of the customer.
GENERAL
INFORMATION

ASI DOORS, INC. [phone] asidoors.com

CRATE
SIDE
FRAMES
CONTROL BOX
LOOSE PARTS
BOX
SHROUD ASSEMBLY
(OPTIONAL)
HEADER AND
MOTOR ASSEMBLY
CRATE
Crates and Contents
GENERAL
INFORMATION
Because of variances in the construction of walls on
which the door will be mounted, fasteners are not
supplied. For proper anchoring of the door, we
recommend the use of thru-bolts. DO NOT remove
door sections from crate until you encounter the step in
which they are to be installed.
Unless specically called out as “Provided by ASI”,
installer is to provide all necessary mounting hardware,
anchors, inserts, hangers, supports and equipment
needed to install door in accordance with nal shop
drawings and manufacturer’s instructions.
NOTE
Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1). Crate
will contain the side-covers, the header assembly, the loose parts box, and control box. For your protection, note
any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.
The installation of this door will require at least a two man crew and a fork-li. Select a fork-li with liing height
based upon the height of the door, plus a minimum additional two feet.
Description Qty.
Installation Instructions 1
Sales Drawing 1
Misc. Activation Devices As Ordered
Owners Manual 1
Warning Name Plate Assembly 2
Control Enclosure Box
Control Box 1
Track Lubricant 1
6mm Hex Drive 1
Photo Eyes 2
Schematic 1
Misc. Activation Devices As Ordered
Loose Parts
Figure 1: Crate Contents

ASI DOORS, INC. [phone] asidoors.com

Door Measurements
INSTALLATION
1. Make contact with the person responsible at the customer’s place of business – check access conditions and
prevailing safety practices.
2. First check the dimensions of the construction opening. The exact measurements can be found on the
production sheet supplied with the door.
3. Carefully unpack the door and check the various components:
• Le and right side frames.
• Roll-up mechanism and installation manual included in the packing list.
• Control box, wiring diagram, photo eyes and cable for anti-roll o switch.
• Fasteners for the door, the operating controls and other accessories.
Header
17-1/2”
Bolt Hole Locations
1/2 WIC + 7-1/8”
Drive Side
7-1/8”
1/2 WIC + 3-1/8”
Idler Side
3-1/8”
Figure 2: Door Measurements Figure 3: Marking Bolt Holes
Description Qty.
Tape Measure 1
Water Level 1
Pencil 1
General Purpose Pliers 1
Wire Cutters 1
Wire Strippers 1
Digital Volt/Ohmmeter 1
Silcone Caulk Gun 1
Hammer 1
Screw Drivers 1
Extension Corder 1
Electric Screwdriver 1
Electric Drill 1
Hammer Drill 1
Set of Contrete Drill Bits 1/4” to 5/8”
Set of Metal Drill Bits 1/4” to 5/8”
Tools Required

ASI DOORS, INC. [phone] asidoors.com

Assembly On The Floor
INSTALLATION
Note only ASI Doors qualified personnel are
authorized to carry out this work.
NOTE
Assembly on the floor:
Complete any additional structure support for the doorframe before you begin assembling the door. To ease the
installation of the door, you may find it desirable to use a fore frame, particularly where the mounting wall is
substantially out of true and plumb.
Remember to verify the door measurements. For the most accurate measurements, measure the width of the door
just above the reintroduction points located on each side. See Figure 4
1. Measure the height and width of the door opening.
2. Compare these measurements to the width of the head assembly.
Figure 4: Measuring the Door

ASI DOORS, INC. [phone] asidoors.com

Door Assembly
INSTALLATION
1. Clear the door mounting area of all obstructions.
2. Attach the side guides to the head assembly.
3. Secure the side guides to the header unit with the bolts, nuts and washers.
Figure 5: Attaching the Slide Guides
4. Align the inner guide with the re-introduction points to assure a straight path for the curtain to travel.
Note tighten the hold-down scres firts.
NOTE
Figure 6: Securing the Slide Guides

ASI DOORS, INC. [phone] asidoors.com

Door Assembly Continued
INSTALLATION
Caution strap the head unit to the forks to ensure that it does not slip from
the forks while you are rasing it.
Figure 7: Aligning the Inner Guide
5. Tighten the top stud with the lock nut when the path is achieved.
6. Place the head assembly of door of the forkli, ensuring that the forks are beneath the u-profile.
Figure 8: Placing the Head Assembly on the Forks

ASI DOORS, INC. [phone] asidoors.com

Door Mounting
INSTALLATION
Figure 9: Tilting the Door
Figure 11: Temporarily Attach the Door
1. Li the door with the forkli. The door will tilt to a vertical
position as you li the forks(Figure 9).
Caution clear area of obstructions if the frame drags along the
ground and may be snagged or damaged during installation
2. Place the unit against the door opening while
checking the levels (drum, struts and side posts)
(Figure 10).
Figure 10: Placing the Door Against the Opening
3. Temporarily attached the door with clamps or
some other secure method (Figure 11).
4. Using a level, check each side of the door
opening for level and plumb.
5. If necessary, shim the low side of the opening
where the side guide of the door will be
positioned (Figure 12).
6. Continue to adjust the door’s postition until it is
absolutely plumb and level (Figure 13).
Figure 12: Level and Plumb the Door
Figure 13: Check Inside Dimension Measurement

ASI DOORS, INC. [phone] asidoors.com

Door Mounting Continued
INSTALLATION
Figure 14: Anchoring the Door
7. Measure the inside dimension (W) between the two side guides, ensruing that it is the same at the top,
middle and bottom.
8. Permanently anchor the door in the following order:
a. Head unit mounting points.
b. Side rail mounting points.

ASI DOORS, INC. [phone] asidoors.com

Optional Mounting
INSTALLATION
Mounting The Door Using A Fore Frame:
Door can be mounted using a “Fore Frame” or “Build Out” between door frame and face of opening. All steps for
dimensions, plumb & level apply as in standard mounting.
Caution vertical alignment of the side-guides is very important! Failure to
ensure aplum and level mounting may result in a door with a curtain that is
not smooth and flat. This prevents the curtain from properly sealing.
Figure 15: Mounting Door Using Fore Frame
See figure 16 for various wall mounting techniques.

ASI DOORS, INC. [phone] asidoors.com

Optional Mounting Continued
INSTALLATION
Figure 16: Wall Mounting Options

ASI DOORS, INC. [phone] asidoors.com

Optional Mounting Continued
INSTALLATION
Figure 17: Feeding the Curtain
1. Remove protective shipping material from the
curtain.
2. With one person at each end of the door, loosen the
curtain from the roll-up drum and position the first
tooth at each side within the drive
Note for best results, use two people to
complete this prcedure
NOTE
3. Apply provided lube to side guides.
4. Insert the ratchet and key into the drive motor fan
opening.
5. While holding moderate pressure to each zipper,
rotate the drive motor backwards slowly to push the
zipper back and slip the first tooth of each zipper
into the next tooth of the drive gears.
6. Reverse direction of the ratchet and rotate the drive
motor until the last tooth on booth sides of the
curtain are even with the reintroduction point.
Caution Do not leave the door unattended without the
counterweight installed. Until you install the
counterweight,there is risk of the curtain slowly
unraveling onto the floor
Note use of a powered drill or impact driver is NOT
recommended, and may damage motor or hex drive.
NOTE
Figure 18: Move Curtain Through Drive

ASI DOORS, INC. [phone] asidoors.com

Counterweigh Installation
INSTALLATION
1. Ensure the curtain is in the up position.
2. Locate the pre-assembled belt on the
rollup drum sha.
3. Unroll the belt until 2" remain on th
sha.
4. Pass the belt behind the counterweight
pulley without twisting it.
5. Securely support the counterweight at
20 inches above the floor. (The
counterweight may be lower depending
on door size).
6. Attach the belt to the counterweight
with the hardware provided.
7. Manually lower the door to verify that
travel of the counterweight is
unobstructed.
8. Remove any excess belt.
9. Verify that the weight is mounted
straight vertically and at an angle. Figure 19: Wind Belt on Sha
Figure 20: Counterweight Pulley
Figure 21: Attach Counterweight

ASI DOORS, INC. [phone] asidoors.com

Mount Control Box and Photoeyes
INSTALLATION
Figure 22: Photoeyes
1. Mount the Control Box on the motor side of the
door, approximately 5’ 3” above the floor level.
2. Run the conduit as appropriate.
3. Mount the photo eyes in the predrilled holes
in the side guides (located approximately 12”
from the floor).
Caution run conduit and cables into the bottom of
the control box only! Do not drill into the side or top of
the control box. Doing so will void the warranty! (If you
are running conduit, place the motor cable in its own
conduit.)
Note if more than one pair of photo eyes is used, do not
install two transmitterson the same side.
Note the photo eyes emit a low frequency pulsed signal.
They must beclean and directly aligned for proper operation.
Note the photo eyes will not line up if the side guides are not
plumb and level.
NOTE
Caution ensure that the photo eye is flush
with the inside attachment nut and does
not project into the side rail.duit, place the
motor cable in its own conduit.)

ASI DOORS, INC. [phone] asidoors.com

Manual Operation
INSTALLATION
In the event that the door must be moved up or down manually, the ratchet and key from the accessory kit may be
used to operate the door manually.
1. Check that the door is disconnected from the power source.
2. Insert the ratchet and key into the drive motor fan opening.
3. Turn the ratchet to move the door up and down.
Caution Use of a powered drill or impact driver is NOT
recommended, and may damage motor or hex drive.
Warning remove the ratchet and key before applying
power.
Figure 23: Manual Operation
Danger when a frequency inverter has power supplied to it, the electrical elements and a number of
operating controls are also ‘live’. Never touch these elements. This is extremely dangerous. The cover of
the frequency inverter must always be closed.
When the emergency stop is activated, the frequency inverter remains ‘live’’. If this is a threat to the safety
of the sta, the power circuit must be interrupted by locking the main switch on the control box.
Aer turning o and locking the main power switch, it is always necessary to wait 5 minutes before
starting work. This is the time required to discharge the capacitors of the frequency inverter.
The frequency inverter has integrated safety systems for stopping the door. A mechanical block,
fluctuations in voltage and interruptions of the power supply, can also bring a door to a stop. This is
shown with a fault message on the frequency inverter screen. Aer locking the main switch, and having
removed the blockage, the main switch has to be unlocked and the door opened manually to re-charge
the frequency controller.
In the event of work (on the electrical and/or mechanical part of the installation), the power supply to the
frequency inverter must be switched o; to do this, the main switch on the control box must be locked.
Precautions With The Frequencey Inverter:

ASI DOORS, INC. [phone] asidoors.com

Warranty and Liability
INSTALLATION
Warning check all warnings weekly. Door may unexpectedly close. Failure to mount and maintain
all warnging labels and instructional literature could result in death or serious injury.
Warranty claims will only be considered if the door was being operated and treated correctly. In the event of
unauthorized repairs and modification to the construction and the operation of the door, the warranty will be
invalidated. This rule also applies to damage resulting from defects that are the consequence of failure to follow
the operating instructions or of inadequate maintenance of the door.
Figure 24: Warning Label installation - Wall Mount

ASI DOORS, INC. [phone] asidoors.com

Electrical Controls
INSTALLATION
WARNING control box contain HIGH VOLTAGE! The following procedures should be performed by
qualified personnel only. Wiring must meet all local, state federal and international or other governing
agency codes. Keep hands and body parts clear of high voltage areas. Failure to do so could result in
death or serious injury.
WARNING disconnect power at the fused disconnect during all electrical or mechanical service.
Disconnect must be properly locked out during maintenance or service or equipment. Failure to do so
could result in death or serious injury.
NOTE wiring must be completed by a licensed electrician. All wiring connections must be in accordance
with alllocal. state, federal, NEC or other governing agency codes. Reference electrical drawings shipped
with door.
NOTE
NOTE refer to electrical schematic for connections.
CAUTION protect and cover all electrical components inside the control box prior to drilling enclosure.
Failure to do so may result in component malfunctions.
1. Make sure prewired cable supplied is of suicient length to enable location of control box where desired. Mount
control box to a convenient location, leaving suicient room for control box door to be opened.
2. All wiring should be installed and connected by a qualified electrician who is knowledgeable with nec article
430 and with local regulations. Electrician should make sure that the voltage and frequency of the electrical
supply corresponds with the motor data listed on the control box cover.