ASO Safety Solutions DRICO slife 150 FU 12 User manual

drive control
DRICO slife 150 / 270 FU 12

 





  











   




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

DRICO slife FU 12 Operating Manual
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DIN EN ISO 9001 status: 31.03.2017 / Rev. 01 page 3 of 48
Contents
1General information................................................................................ 5
1.1 Symbol explanation ......................................................................................... 5
1.2 Overview of revisions ...................................................................................... 5
1.3 Terminology, definitions and abbreviations...................................................... 6
1.4 List of figures................................................................................................... 6
2Safety instructions.................................................................................. 7
3Function description and connections .................................................... 8
3.1 Requirements.................................................................................................. 8
3.2 Technical characteristics ................................................................................. 8
3.3 General view of the control system.................................................................. 9
3.4 Operating modes: Function and operation......................................................10
3.4.1 Deadman operation ...................................................................................................... 10
3.4.2 Automatic operation...................................................................................................... 10
3.4.3 Automatic change of the operating modes ................................................................... 11
3.5 Connectable auxiliary equipment....................................................................11
4Installation............................................................................................ 12
4.1 Control system assembly ...............................................................................12
4.2 Electrical connection.......................................................................................13
4.2.1 Power supply and drive motor connection.................................................................... 13
4.2.2 Instructions for suitable EMC installation...................................................................... 14
4.2.3 Supply for external consumers with 230 V AC ............................................................... 14
4.3 Input and output wiring ...................................................................................15
4.3.1 Power supply for external devices with 24 V DC............................................................ 15
4.3.2 Connection of the control devices and end switches ................................................... 15
4.3.3 Immobile safety contact edges ..................................................................................... 16
4.3.4 System connection INDUS ........................................................................................... 16
4.3.5 Light barrier connection ................................................................................................ 17
4.3.6 Overview of input installation plan ................................................................................ 18
4.4 Relay output wiring.........................................................................................18
4.4.1 Relay outputs with 24 VDC or with 230 VAC ................................................................... 19
5Operating elements and displays ......................................................... 20
5.1 Rotary and selection switch............................................................................20
5.2 LCD display....................................................................................................20
5.2.1 Depiction of operating modes ....................................................................................... 20
5.2.2 LCD sensor depiction ................................................................................................... 21
5.2.3 Error / event presentation ............................................................................................. 21
5.3 Information on menu display...........................................................................22
5.3.1 Menu system selection ................................................................................................. 23
5.4 Menu structure and displayed texts ................................................................23
6Parameter settings ............................................................................... 25
6.1 General instructions on parameterization .......................................................25
6.1.1 Navigating in menu ....................................................................................................... 25
6.2 Setting up the gate .........................................................................................26
6.2.1 Installation of the command keys for deadman operation............................................ 26
6.2.2 Change drive‘s direction of rotation .............................................................................. 27
6.2.3 Parameterize immobile safety contact edges............................................................... 27
6.2.4 Parameterize accompanying safety contact edges ...................................................... 27
6.2.5 Installation of the gate‘s end switches .......................................................................... 27
6.2.6 Programming the gate‘s runtime between the end positions ....................................... 28
6.3 Additional function parameters .......................................................................28

DRICO slife FU 12 Operating Manual
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DIN EN ISO 9001 status: 31.03.2017 / Rev. 01 page 4 of 48
6.3.1 Setting the language..................................................................................................... 28
6.3.2 Changing the operating mode: Deadman / automatic operation.................................. 29
6.3.3 STOP operating element .............................................................................................. 29
6.3.4 OPEN operating element.............................................................................................. 29
6.3.5 Selecting the operating functions on inputs In3 and In4............................................... 29
6.3.6 CLOSE operating element............................................................................................ 30
6.3.7 Set up partial OPEN function (pedestrian passage)..................................................... 30
6.3.8 Operating element switch impulse button (toggle) ....................................................... 31
6.3.9 Setting up light barrier................................................................................................... 31
6.3.10 Connecting a blinking light............................................................................................ 32
6.3.11 Setting up lighting (courtyard light) ............................................................................... 32
6.3.12 Connecting a gate status display.................................................................................. 32
6.3.13 Additional electrical brake............................................................................................. 33
6.3.14 Parameterizing a maintenance cycle counter............................................................... 33
6.3.15 Parameterizing a maintenance interval ........................................................................ 33
6.3.16 Parameterize maintenance requirement for relay output ............................................. 34
6.3.17 Parameterize maintenance requirement for blinking light ............................................ 34
6.3.18 Resetting the maintenance requirement....................................................................... 34
6.3.19 Resetting all parameter settings ................................................................................... 35
6.3.20 Setting the boost value ................................................................................................. 35
6.4 Automatic gate movement timing....................................................................35
6.4.1 Configure automatic closing (hold-open time).............................................................. 35
6.4.2 Time for closing from the PartialOPEN position ........................................................... 36
6.4.3 Time for closing the gate from intermediary positions.................................................. 36
6.5 Support for diagnose ......................................................................................36
6.5.1 Version display ............................................................................................................. 36
6.5.2 Active movement commands in switch on process ...................................................... 37
6.5.3 Gate status.................................................................................................................... 37
6.5.4 Sensor status................................................................................................................ 38
6.5.5 Temperature of power electronics ................................................................................ 38
6.5.6 Integrated logging system............................................................................................. 38
6.6 Parameters for reference and error numbers..................................................39
7Maintenance instructions...................................................................... 42
8Taking out of service and disposal ....................................................... 42
9Technical data ...................................................................................... 43
9.1 DRICO slife 150 FU 12...................................................................................43
9.2 DRICO slife 270 FU 12.1................................................................................44
10 Hersteller- / Konformitätserklärung....................................................... 45
10.1 DRICO slife 150 FU 12...................................................................................45
10.2 DRICO slife 270 FU 12.1................................................................................46

DRICO slife FU 12 Operating Manual
_______________________________________________________________________________________________________________________________________
DIN EN ISO 9001 status: 31.03.2017 / Rev. 01 page 5 of 48
1 General information
All previous versions lose their validity with this version. The information in this document can be
changed without previous notification.
This operating manual is specifically intended for the technical fitter of the gate control
DRICO slife FU 12.
The start-up of the control system may only be done by electricians with recognized training who
are familiar with the safety standards of electrical drive and automation technology.
The safety instructions must be adhered to unconditionally!
1.1 Symbol explanation
Attention!
The following safety instructions must be observed unconditionally to prevent personal
injuries.
Warning!
The following safety instructions must be observed unconditionally to prevent property
damage.
Information
Additional information or a reference to other documentation is provided here.
1.2 Overview of revisions
The schedule describes the revisions conducted on this document, the particular reason for the
revision and the revision date.
Revision
Date
Description
00
18.11.2016
further development of FU10 control wit new Controllern
01
31.03.2017
Content of control version 270 added

DRICO slife FU 12 Operating Manual
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DIN EN ISO 9001 status: 31.03.2017 / Rev. 01 page 6 of 48
1.3 Terminology, definitions and abbreviations
AC Alternating Current
CRC16 16 Bit Cyclic Redundancy Check
DC Direct Current
DIN Deutsches Institut für Normung
EEPROM Electrical Eraseable Programmable Read Only Memory
EMC Electromagnetic compatibility
EN European standard
FI Residual current circuit breaker
FU Frequency converter
GND Ground potential
HW Hardware
IP Protection type against foreign objects and water (intrusion protection)
ISK Inductive cable transfer system from the company ASO that replaces
the towing cable for the transmission of the travelling safety contact edge
ISO Internationale Organisation für Normung (International Organisation for
Standardization)
LCD Liquid CrystalDisplay
RAM Random Access Memory
ROM Read Only Memory
SCE Safety Contact Edge
SW Software
TÜV Technischer Überwachungsverein
VCC Voltage of Common Collector
1.4 List of figures
Figure 1: Overall view of the control unit....................................................................................... 9
Figure 2: Mechanical dimensions................................................................................................ 12
Figure 3: Power supply and motor connection............................................................................ 13
Figure 4: Connection of external devices.................................................................................... 15
Figure 5: Connection for tested through-beam light barrier ........................................................ 17
Figure 6: Connection for reflected-light barrier ........................................................................... 17
Figure 7: Example installation with end switches, light barrier and safety contact edges .......... 18
Figure 8: Connection of relay with 24 VDC................................................................................... 19
Figure 9: Connection relay with 230 V ........................................................................................ 19

DRICO slife FU 12 Operating Manual
_______________________________________________________________________________________________________________________________________
DIN EN ISO 9001 status: 31.03.2017 / Rev. 01 page 7 of 48
2 Safety instructions
•Carefully read the operating instructions before putting then the gate control system
into operation.
•The installation and start-up of the control system may only be conducted by
specialised personnel that are familiar with the operating instructions and the
applicable regulations on job safety and accident prevention. The instructions in these
operating instructions must be followed and adhered to unconditionally.
•The operating instructions must always be available at the control system‘s site of operation.
They must be thoroughly read and applied by every person who is tasked with the operation,
maintenance and repair of the control system.
•The operators of the gate system or their representatives must be trained in the operation of
the system after the system is started.
•Electrical work may only be completed by electricians.
•Safety regulations for electrical engineering and from professional associations must be
followed.
•The manufacturer and user of the system/machine on which the control system is used are
responsible for coordinating and adhering to all applicable safety regulations and rules under
their own responsibility.
•The instructions in these operating instructions must be followed to guarantee function and
safety. Bodily injuries or property damage may arise as a result of disregard of the warning
instructions. The manufacturer is not liable for damages caused as a result of non-observance
of the instructions.
•The control system does not contain any components that the user must service. Any warranty
or liability on the part of the manufacturer is forfeited in the event of unauthorized
modifications or repairs to the control system.
•The drive system must absolutely be removed from the power supply prior to wiring work. It
must be ensured that the power supply remains interrupted during wiring work.
•All impulse transmitters and control devices for the gate must be mounted within view of the
gate and at a safe distance from the gate‘s moveable parts. A minimum mounting height of 1.5
meters must be adhered to.
•It must be ensured that children cannot play with the gate control.
•Before the gate is moved it must be ensured that there are no people or objects in the gate‘s
hazard area.
•All existing emergency command devices must be checked before starting the system.
•Reaching into a running gate or moving parts is never permitted.
•Possible crushing and shearing points on the gate system must be taken into consideration
and if necessary protected.
•The control system guarantees functional safety, but not the safety of the entire system. Thus,
a safety review of the entire system in accordance with DIN EN 13241-1 „doors and gates -
product standard“ is necessary prior to use of the control system.
•The system must be checked for correct function in suitable intervals by qualified persons for
the standard-conform design of the safety system in accordance with the standard DIN EN
12453 „Safety in use of power operated doors and gates“. The check must be documented in
a way that allows it to be traced at any time.
The gate control system is a frequency converter. There may still be dangerous
voltages after shutdown due to loaded capacities. Thus, a waiting time of 5 minutes for
the discharging of the capacities must be adhered to.
There is danger to life with respect to live working on the frequency converter circuit board!
Only type B AC/DC sensitive residual current circuit breakers may be used if the control
system is protected with a residual current circuit breaker.

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3 Function description and connections
The present document is a description of the electrical gate control system DRICO slife FU12 of
ASO. It contains the installation, operation, maintenance, repair, shutdown and disposal of the
control system.
DRICO slife is an electronic control unit with safety functionality. It is used as a control system for
the operation of gates in the industrial environment. It contains a frequency converter and can
operate a three-phase motor with up to 0.75 kW electrical power on a one-phase network. The
frequency converter makes gate soft-start and braking possible. The maximum frequency
transmitted by the converter is limited to a maximum of 75 Hz.
3.1 Requirements
The control system is only fully functional in the ready-to-use gate system. Additional external
components may also be required, for example:
- Drive (electric motor and transmission)
- Command input devices (switch/button)
- Signal devices (blinking lights/horns)
- Sensor elements (Safety edges/light barriers)
These are not included in the control system‘s scope of delivery.
3.2 Technical characteristics
The DRICO slife FU12 has the following characteristics:
Auto-configuration and comprehensive default settings for standard gate systems
Comprehensive parameterization system
2 inputs for the deadman (Hold to run) operator buttons OPEN and CLOSE
inputs for the automatic control device STOP, OPEN, PartialOPEN and TOGGLE switching
impulse (OPEN, STOP, CLOSE, STOP, ...)
2 inputs for the gate end switches OPEN and CLOSE
output relays (normal open contacts) for blinking light, gate position OPEN and position
CLOSED, Motor brake, maintenance requirement
INDUS and SENTIR edge inputs can be connected via screw terminals, for the evaluation of
the moving and fixed safety contact edges
Separate input for light barrier
Operation and configuration via rotary and selection switch
7-segment display for status reports
LC display for diagnostic display and parametrization via menu navigation
Optional radio receiver for hand-held radio transmitters for remote control of the gate

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3.3 General view of the control system
An overview of the relevant parts is provided in the general view shown of the control system; they
are also referred to in the text of these operating instruction.
Figure 1: Overall view of the control unit
Designations:
1 LC text display
2 Rotary and selection switch to select display and for settings
3 Electrical evaluation device for the accompanying safety contact edges:
INDUS onboard 70-757
4 Connections for the inputs for the control device, light barrier and INDUS core
5 Connection for the power supply of the external 24 VDC devices and operating elements
as well as for the immobile safety contact edges
6 Connections for the Rel1 to Rel3 relay outputs
7 Motor connection
1
2
3
4
5
6
7
8
9
10

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8 230 VAC / 50 Hz Power supply connection
9 Connection for additional 230 VAC / 50 Hz loads
10 Fuse for the external 230 V loads (6,3 A) on terminal 6
3.4 Operating modes: Function and operation
The controller software is subdivided into individual function modules and is depicted for the user
in two possible operating modes (deadman operation and automatic operation).
3.4.1 Deadman operation
The gate control system can be used in deadman (Hold To Run) operation with limited comfort. In
deadman operation the gate can only be moved with the OPEN and CLOSE buttons specifically
connected to inputs ,In8‘ and ,In7‘. The gate does not require any safety contact strips for this
operation. The gate is only in operation for as long as the open or close button is pressed.
Deadman operation is only permitted, if the user has full visual contact with the gate system.
Even in deadman operation mode a STOP button is to be provided for in addition to the OPEN
and CLOSE buttons. If this button is not to be connected, the relevant input must be connected by
a wire bridge with +24 volts.
The control system also automatically switches out of automatic operation to this operating mode
if the safety devices on the gate do no longer permit automatic operation (e.g. defective safety
edges / light barrier). In this case the operator must also keep the command button (OPEN [In8] or
CLOSE [In7]) continuously pressed. The gate movement will only be initiated with a delay of 2
seconds. This is a safety feature and serves to signal the operator the transition from automatic
mode to deadman operating mode.
3.4.2 Automatic operation
The control system is normally operated in this automatic mode when safety is completely
established. All of the control system‘s functions are only available to the user in automatic
operation. Here, the gate‘s complete safety is guaranteed by the activated safety devices.
In automatic operation a gate movement can be initiated by:
deadman button OPEN or CLOSE
Control device (OPEN or PartialOPEN)
Impulse button with TOGGLE function (OPEN, STOP, CLOSE, STOP)
Commands via radio remote control
Every command results in the execution of the complete, selected action (open gate, close gate,
etc.). Every action is immediately ended with a stop command or a signal from the safety devices.
Activation of the safety contact edges results in an immediate, complete reversal of the gate. An
interruption of the light barrier during the closing operation also results in the gate opening.
A movement command for the opposite direction of the current movement gently brakes the gate
and then makes it move in the opposite direction.