Astraada DRV-28A Series User manual

`
Instrukcja obsługi
Właścicielem marki Astraada jest firma ASTOR Sp. z o.o.
Astraada DRV-28A
Przemienniki częstotliwości

Astraada DRV-28A inverters
i
Preface
Thank you for choosing Astraada DRV-28A series variable-frequency drive (VFD).
If not otherwise specified in this manual, the VFD always indicates Astraada DRV-28A series VFD,
which is a high-performance multifunctional VFD that can drive both synchronous motors (SMs) and
asynchronous motors (AMs) and supports torque control, speed control, and position control. The VFD
is armed with advanced vector control technology and the latest digital processor dedicated for motor
control, thus enhancing product reliability and adaptability to the environment. The VFD adopts
customized and industrialized design to realize excellent control performance through optimized
functions and flexible applications.
In order to meet diversified customer demands, DRV-28 series inverter provides abundant expansion
cards including programmable expansion card, PG card, communication card and I/O expansion card
to achieve various functions as needed. Each DRV-28 series inverter can be installed with three
expansion cards at most.
The programmable expansion card adopts the mainstream development environment for customers
to carry out secondary development easily, fulfilling varied customized needs and reducing customer
cost.
The PG card supports a variety of encoders like incremental encoders and resolver-type encoders. In
addition, it also supports pulse reference and frequency-division output. The PG card adopts digital
filter technology to improve EMC performance and to realize stable transmission of the encoder signal
over a long distance. It is equipped with encoder offline detection function to contain the impact of
system faults.
DRV-28 series inverter supports multiple kinds of popular communication modes to realize
complicated system solutions. It can be connected to the internet with optional wireless communication
card, by which you can monitor the VFD state anywhere any time through mobile App.
DRV-28 series inverter uses high power density design. Some power ranges carry built-in DC reactor
and braking unit to save installation space. Through overall EMC design, it can satisfy the low noise
and low electromagnetic interference requirements to cope with challenging grid, temperature,
humidity and dust conditions, thus greatly improving product reliability.
This operation manual presents installation wiring, parameter setup, fault diagnosis and trouble
shooting, and precautions related to daily maintenance. Read through this manual carefully before
installation to ensure the VFD is installed and operated in a proper manner to give full play to its
excellent performance and powerful functions.
If the product is ultimately used for military affairs or manufacture of weapon, it will be listed on the
export control formulated by Foreign Trade Law of the People's Republic of China. Rigorous review
and necessary export formalities are needed when exported.
Our company reserves the right to update the information of our products

Astraada DRV-28A inverters
ii
Contents
Preface i
Contents.........................................................................................................................................ii
1 Safety precautions......................................................................................................................1
1.1 What this chapter contains ..................................................................................................1
1.2 Safety definition ..................................................................................................................1
1.3 Warning symbols.................................................................................................................1
1.4 Safety guidelines.................................................................................................................2
2 Quick startup...............................................................................................................................5
2.1 What this chapter contains ..................................................................................................5
2.2 Unpacking inspection ..........................................................................................................5
2.3 Checking before applying....................................................................................................5
2.4 Environment........................................................................................................................5
2.5 Installation confirmation.......................................................................................................6
2.6 Basic commissioning...........................................................................................................6
3 Product overview........................................................................................................................8
3.1 What this chapter contains ..................................................................................................8
3.2 Basic principle.....................................................................................................................8
3.3 Product specifications .......................................................................................................10
3.4 See "Type designation key................................................................................................10
3.5 See "Type designation key................................................................................................12
3.6 See "Type designation key................................................................................................13
3.7 Product nameplate............................................................................................................17
3.8 Type designation key.........................................................................................................18
3.9 Product ratings..................................................................................................................19
3.10 Structure diagram............................................................................................................20
4 Installation guidelines ..............................................................................................................22
4.1 What this chapter contains ................................................................................................22
4.2 Mechanical installation ......................................................................................................22
4.3 Main circuit standard wiring ...............................................................................................28
4.4 Control circuit standard wiring ...........................................................................................33
4.5 Wiring protection...............................................................................................................36
5 Basic operation guidelines.......................................................................................................38
5.1 What this chapter contains ................................................................................................38
5.2 Keypad introduction ..........................................................................................................38
5.3 Keypad display..................................................................................................................42
5.4 Operating the VFD by keypad ...........................................................................................44
5.5 Basic operations ...............................................................................................................57
6 Function parameter list...........................................................................................................144

Astraada DRV-28A inverters
iii
5.5 What this chapter contains ..............................................................................................144
5.6 Function parameter list....................................................................................................144
7 Troubleshooting......................................................................................................................258
7.1 What this chapter contains ..............................................................................................258
7.2 Indications of alarms and faults .......................................................................................258
7.3 Fault reset.......................................................................................................................258
7.4 Fault history ....................................................................................................................258
7.5 VFD faults and solutions .................................................................................................258
7.6 Analysis on common faults..............................................................................................267
7.7 Countermeasures on common interference .....................................................................273
8 Maintenance............................................................................................................................278
8.1 What this chapter contains ..............................................................................................278
8.2 Periodical inspection .......................................................................................................278
8.3 Cooling fan......................................................................................................................280
8.4 Capacitor ........................................................................................................................281
8.5 Power cable....................................................................................................................283
9 Communication.......................................................................................................................284
9.1 What this chapter contains ..............................................................................................284
9.2 Modbus protocol introduction ..........................................................................................284
9.3 Application ......................................................................................................................284
9.4 RTU command code and communication data.................................................................290
9.5 Common communication faults .......................................................................................308
Appendix A Expansion cards....................................................................................................309
A.1 Model definition ..............................................................................................................309
A.2 Dimensions and installation ............................................................................................316
A.3 Wiring.............................................................................................................................319
A.4 IO expansion card—— AS28INU0001 ............................................................................319
A.5 Programmable expansion card—— AS28ENC0003........................................................321
A.6 Communication card function description........................................................................324
A.7 PG expansion card function description ..........................................................................333
Appendix B Technical data........................................................................................................349
B.1 What this chapter contains..............................................................................................349
B.2 Derated application.........................................................................................................349
B.3 Grid specifications ..........................................................................................................350
B.4 Motor connection data ....................................................................................................350
5.7 See 3.8 Type designation key..........................................................................................350
B.5 Application standards......................................................................................................352
B.6 EMC regulations.............................................................................................................352
Appendix C Dimension drawings..............................................................................................354
C.1 What this chapter contains..............................................................................................354

Astraada DRV-28A inverters
iv
C.2Keypad structure............................................................................................................354
C.3 VFD structure.................................................................................................................355
C.4 VFD structure .................................................................................................................355
Appendix D Optional peripheral accessories...........................................................................363
D.1 What this chapter contains..............................................................................................363
D.2 Wiring of peripheral accessories.....................................................................................363
D.3 Power supply..................................................................................................................364
D.4 Cables............................................................................................................................365
D.5 Breaker and electromagnetic contactor...........................................................................369
D.6 Reactors.........................................................................................................................370
D.7 Filters.............................................................................................................................372
D.8 Braking system...............................................................................................................375
Appendix E STO function description ......................................................................................379
E.1 STO function logic ..........................................................................................................379
E.2 STO channel delay description .......................................................................................379
STO function installation checklist.........................................................................................380
Appendix F Further information................................................................................................381
F.1 Product and service queries............................................................................................381
F.2 Feedback on ASTOR VFD manuals ................................................................................381
F.3 Documents on the Internet ..............................................................................................381

Astraada DRV-28A inverters
-1-
1 Safety precautions
1.1 What this chapter contains
Read this manual carefully and follow all safety precautions before moving, installing, operating and
servicing the VFD. If these safety precautions are ignored, physical injury or death may occur, or
damage may occur to the equipment.
If any physical injury or death or damage to the equipment occur due to neglect of the safety
precautions in the manual, our company will not be responsible for any damages and we are not legally
bound in any manner.
1.2 Safety definition
Danger: Severe personal injury or even death can result if related requirements are not followed.
Warning: Personal injury or equipment damage can result if related requirements are not followed.
Note: Actions taken to ensure proper running.
Trained and qualified professionals: People working on the VFD must have received professional
electrical and safety training and obtained the certificates, and must be familiar with all steps and
requirements of VFD installing, commissioning, running and maintaining and capable to prevent any
emergencies.
1.3 Warning symbols
Warnings caution you about conditions which can result in serious injury or death and/or damage to
the equipment, and advice on how to avoid the danger. Following warning symbols are used in this
manual.
Symbols
Name
Instruction
Abbreviation
Danger
Danger
Serious physical injury or even death
may occur if related requirements are
not followed
Warning
Warning
Physical injury or damage to the
equipment may occur if related
requirements are not followed
Forbid
Electrostatic
discharge
The PCBA may be damaged if
related requirements are not followed
Hot
Hot sides
The VFD base may become hot. Do
not touch.
Electric
shock
As high voltage still presents in the
bus capacitor after power off, wait for
at least five minutes (or 15 min / 25
min, depending on the warning

Astraada DRV-28A inverters
-2-
Symbols
Name
Instruction
Abbreviation
symbols on the machine) after power
off to prevent electric shock
Read
manual
Read the operation manual before
operating on the equipment
Note
Note
Actions taken to ensure proper
operation
Note
1.4 Safety guidelines
Only trained and qualified electricians are allowed to carry out related
operations.
Do not perform wiring, inspection or component replacement when power
supply is applied. Ensure all the input power supplies are disconnected before
wiring and inspection, and wait for at least the time designated on the VFD or
until the DC bus voltage is less than 36V. The minimum waiting time is listed in
the table below.
VFD model
Minimum waiting time
AS28DRV41C5A– AS28DRV4110A
5 min
AS28DRV4132A– AS28DRV4315A
15 min
AS28DRV4355A and higher
25 min
Do not refit the VFD unless authorized; otherwise, fire, electric shock or other
injuries may occur.
The base of the radiator may become hot during running. Do not touch to avoid
hurt.
The electrical parts and components inside the VFD are electrostatic. Take
measures to prevent electrostatic discharge during related operation.
1.4.1 Delivery and installation
Install the VFD on fire-retardant material and keep the VFD away from
combustible materials.
Connect the optional braking parts (braking resistors, braking units or feedback
units) according to the wiring diagram.
Do not operate on a damaged or incomplete VFD.
Do not touch the VFD with wet items or body parts; otherwise, electric shock may
occur.
Note:
Select appropriate tools for delivery and installation to ensure a safe and proper running of the
VFD and avoid physical injury or death. To ensure physical safety, the installation staff should take

Astraada DRV-28A inverters
-3-
mechanical protective measures like wearing safety shoes and working uniforms
Protect the VFD against physical shock or vibration during delivery and installation.
Do not carry the VFD by its front cover only as the cover may fall off.
The installation site must be away from children and other public places.
When the installation site altitude exceeds 1000m, derate by 1% for every increase of 100m; when
the installation site altitude exceeds 3000m, consult local ASTOR office.
Use the VFD in proper environment. (For details, see "Installation environment".)
Prevent the screws, cables and other conductive parts from falling into the VFD.
As leakage current of the VFD during running may exceed 3.5mA, ground properly and ensure
the grounding resistance is less than 10Ω. The conductivity of PE grounding conductor is the
same as that of the phase conductor (with the same cross sectional area).
R, S and T are the power input terminals, and U, V and W are output motor terminals. Connect
the input power cables and motor cables properly; otherwise, damage to the VFD may occur.
1.4.2 Commissioning and running
Disconnect all power sources applied to the VFD before terminal wiring, and wait
for at least the time designated on the VFD after disconnecting the power
sources.
High voltage presents inside the VFD during running. Do not carry out any
operation on the VFD during running except for keypad setup. For products at
voltage levels of 5 or 6, the control terminals form extra-low voltage circuits.
Therefore, you need to prevent the control terminals from connecting to
accessible terminals of other devices.
The VFD may start up by itself when P01.21=1. Do not get close to the VFD and
motor.
The VFD cannot be used as "Emergency-stop device".
The VFD cannot act as an emergency brake for the motor; it is a must to install
mechanical brake device.
During driving a permanent magnet SM, besides above-mentioned items, the
following work must be done before installation and maintenance:
a) Disconnect all the input power sources including main power and control
power.
b) Ensure the permanent-magnet SM has been stopped, and the voltage on
output end of the VFD is lower than 36V.
c) After the permanent-magnet SM is stopped, wait for at least the time
designated on the VFD, and ensure the voltage between + and - is lower
than 36V.
d) During operation, it is a must to ensure the permanent-magnet SM cannot

Astraada DRV-28A inverters
-4-
run again by the action of external load; it is recommended to install effective
external brake device or disconnect the direct electrical connection between
permanent-magnet SM and the VFD.
Note:
Do not switch on or switch off input power sources of the VFD frequently.
If the VFD has been stored for a long time without being used, set the capacitance (see
"Maintenance" and carry out inspection and pilot run on the VFD before use.
Close the front cover before running; otherwise, electric shock may occur.
1.4.3 Maintenance and component replacement
Only trained and qualified professionals are allowed to perform maintenance,
inspection, and component replacement on the VFD.
Disconnect all the power sources applied to the VFD before terminal wiring, and
wait for at least the time designated on the VFD after disconnecting the power
sources.
Take measures to prevent screws, cables and other conductive matters from
falling into the VFD during maintenance and component replacement.
Note:
Use proper torque to tighten the screws.
Keep the VFD and its parts and components away from combustible materials during maintenance
and component replacement.
Do not carry out insulation voltage-endurance test on the VFD, or measure the control circuits of
the VFD with megameter.
Take proper anti-static measures on the VFD and its internal parts during maintenance and
component replacement.
1.4.4 What to do after scrapping
The heavy metals inside the VFD should be treated as industrial effluent.
When the life cycle ends, the product should enter the recycling system. Dispose
of it separately at an appropriate collection point but not place it in the normal
waste stream.

Astraada DRV-28A inverters
-5-
2 Quick startup
2.1 What this chapter contains
This chapter introduces the basic installation and commissioning rules that you need to follow to realize
quick installation and commissioning.
2.2 Unpacking inspection
Check the following after receiving the product.
⚫Whether the packing box is damaged or dampened.
⚫Whether the model identifier on the exterior surface of the packing box is consistent with the
purchased model.
⚫Whether the interior surface of the packing box is abnormal, for example, in wet condition, or
whether the enclosure of the VFD is damaged or cracked.
⚫Whether the VFD nameplate is consistent with the model identifier on the exterior surface of
the packing box.
⚫Whether the accessories (including the manual and keypad) inside the packing box are
complete.
If any problems are found, contact the local dealer or ASTOR office.
2.3 Checking before applying
Check the following before applying the VFD.
⚫Check the load type to verify that there is no overload of the VFD during work and check
whether the power class of the VFD needs to be increased.
⚫Check whether the actual running current of the motor is less than the rated current of the
VFD.
⚫Check whether the control accuracy required by the load is the same of the VFD.
⚫Check whether the grid voltage is consistent with the rated voltage of the VFD.
⚫Check whether expansion card are needed for selected functions.
2.4 Environment
Check the following before the actual installation and use:
Note: For a cabinet-built VFD, the ambient temperature is the air temperature inside the cabinet.
⚫Check whether the ambient temperature of the VFD exceeds 40°C. If it exceeds 40°C, derate
1% for every increase of 1°C. It is not recommended to use the VFD if the ambient
temperature exceeds 50°C.
⚫Check whether the ambient temperature of the VFD in actual use is lower than -10°C. If yes,
use heating facilities.
⚫When the altitude exceeds 1000m, derate by 1% for every increase of 100m. When the
altitude exceeds 2000m, configure an isolation transformer at the VFD input end. It is not

Astraada DRV-28A inverters
-6-
recommended that the VFD be used at the altitude higher than 5000m.
⚫Check whether the humidity of the actual usage site exceeds 90% and condensation occurs.
If yes, take additional protective measures.
⚫Check whether the actual use site may be exposed to direct sunlight or may have the chance
of ingress of foreign objects. If yes, take additional protective measures.
⚫Check whether there is dust, explosive gas, or flammable gas in the actual use site. If yes,
take additional protective measures.
2.5 Installation confirmation
Check the following after the VFD installation:
⚫Check whether the load ranges of the input power cable and motor cable meet the actual
load requirement.
⚫Check whether correct accessories are selected for the VFD, the accessories are correctly
and properly installed, and the installation cables meet the requirements of all components
(including the reactor, input filter, output reactor, output filter, DC reactor, braking unit and
braking resistor).
⚫Check whether the VFD is installed on non-flammable materials and the heat-radiating
accessories (such as the reactor) are away from flammable materials.
⚫Check whether all control cables and power cables are run separately and the routing
complies with EMC requirement.
⚫Check whether all grounding systems are properly grounded according to the requirements
of the VFD.
⚫Check whether all the installation clearances of the VFD meet the requirements in the
operation manual.
⚫Check whether the installation conforms to the instructions in the operation manual. It is
recommended that the VFD be installed uprightly.
⚫Check whether the external connection terminals of the VFD are tightly fastened and the
torque is appropriate.
⚫Check whether there are screws, cables, or other conductive items left in the VFD. If yes, get
them out.
2.6 Basic commissioning
Complete the basic commissioning as follows before the actual use of the VFD:
⚫According to the actual motor parameters, select the motor type, set motor parameters, and
select the VFD control mode.
⚫Autotune. If possible, de-couple the VFD from the motor load to start dynamic autotuning. If
the VFD cannot be de-coupled from the load, perform static autotuning.
⚫Adjust the ACC/DEC time according to the actual work condition of the load.
⚫Perform device commissioning by means of jogging and check whether the motor rotational

Astraada DRV-28A inverters
-7-
direction is correct. If not, change the rotation direction by swapping any two phase wires of
the motor.
⚫Set all control parameters and then operate.

Astraada DRV-28A inverters
-8-
3 Product overview
3.1 What this chapter contains
This chapter mainly introduces the operation principles, product features, layouts, nameplates and
model designation rules.
3.2 Basic principle
The VFD is used to control asynchronous AC induction motors and permanent-magnet synchronous
motors. The figure below shows the main circuit diagram of the VFD. The rectifier converts 3PH AC
voltage into DC voltage, and the capacitor bank of intermediate circuit stabilizes the DC voltage. The
VFD converts DC voltage into the AC voltage used by AC motor. When the circuit voltage exceeds the
maximum limit value, external braking resistor will be connected to intermediate DC circuit to consume
the feedback energy.

Astraada DRV-28A inverters
-9-
R
S
T
U
V
W
（+）
（-）
PE PE
PB
Figure 3.1 Main circuit diagram for AS28DRV4015A and lower models
R
S
T
U
V
W
（+）
（-）
PE PE
PB
Figure 3.2 Main circuit diagram for AS28DRV4018A–AS28DRV4037A
R
S
T
U
V
W
（+）
（-）
PE PE
Figure 3.3 Main circuit diagram for AS28DRV4045A– AS28DRV4110A

Astraada DRV-28A inverters
-10-
R
S
T
U
V
W
（+）
（-）
DC reactor
P1
PE PE
Figure 3.4 Main circuit diagram for AS28DRV4132A and higher models
Note:
⚫AS28DRV4132A and higher models can be connected to external DC reactors. Before connection,
take off the copper bar between P1 and (+). AS28DRV4075A and higher models can be connected
to external braking units. DC reactors and braking units are optional parts.
⚫AS28DRV4018A– AS28DRV4110A models are equipped with built-in DC reactors.
⚫AS28DRV4037A and lower models carry built-in braking units. Braking units are optional parts for
AS28DRV4045A– AS28DRV4055A models and they can be built in or externally connected to the
models.
3.3 Product specifications
Function
description
Specification
Power
input
Input
voltage
(V)
AC 3PH 380V (-15%)–440V (+10%)
Input
current
(A)
3.4 See "Type designation key
The type designation key contains product information. Users can find the
type designation key on the nameplate and simple nameplate of the
inverter.
AS
XX
DRV
X
XXXA

Astraada DRV-28A inverters
-11-
Function
description
Specification
①
②
③
④
⑤
Fig 3.5 Type designation key
Key
No.
Detailed
description
Detailed content
Brand
①
Brand
abbreviation
AS: Astraada
Type
②
Inverter
series
21: DRV-21 mini inverter
24: DRV-24 simple vector
inverter
26: DRV-26 universal
inverter
27: DRV-27 vector inverter
28: DRV-28A closed vector
inverter
Group
③
Product
group
DRV: Astraada DRV inverters
Properties
④
Voltage
degree
2: single-phase 230 VAC
4: three-phase 400 VAC
⑤
Rated power
0…9: rated power
C – comma
Example:
0C4 = 0,4 kW
4C0 = 4 kW
7C5 = 7,5 kW
075 = 75 kW
A = Advanced
Product ratings".
Input
50Hz or 60Hz, allowable range: 47–63Hz

Astraada DRV-28A inverters
-12-
Function
description
Specification
frequenc
y (Hz)
Power
output
Output
voltage
(V)
0–Input voltage
Output
current
(A)
3.5 See "Type designation key
The type designation key contains product information. Users can find the
type designation key on the nameplate and simple nameplate of the
inverter.
AS
XX
DRV
X
XXXA
①
②
③
④
⑤
Fig 3.5 Type designation key

Astraada DRV-28A inverters
-13-
Function
description
Specification
Key
No.
Detailed
description
Detailed content
Brand
①
Brand
abbreviation
AS: Astraada
Type
②
Inverter
series
21: DRV-21 mini inverter
24: DRV-24 simple vector
inverter
26: DRV-26 universal
inverter
27: DRV-27 vector inverter
28: DRV-28A closed vector
inverter
Group
③
Product
group
DRV: Astraada DRV inverters
Properties
④
Voltage
degree
2: single-phase 230 VAC
4: three-phase 400 VAC
⑤
Rated power
0…9: rated power
C – comma
Example:
0C4 = 0,4 kW
4C0 = 4 kW
7C5 = 7,5 kW
075 = 75 kW
A = Advanced
Product ratings".
Output
power
(kW)
3.6 See "Type designation key
The type designation key contains product information. Users can find the
type designation key on the nameplate and simple nameplate of the
inverter.
AS
XX
DRV
X
XXXA
①
②
③
④
⑤

Astraada DRV-28A inverters
-14-
Function
description
Specification
Fig 3.5 Type designation key
Key
No.
Detailed
description
Detailed content
Brand
①
Brand
abbreviation
AS: Astraada
Type
②
Inverter
series
21: DRV-21 mini inverter
24: DRV-24 simple vector
inverter
26: DRV-26 universal
inverter
27: DRV-27 vector inverter
28: DRV-28A closed vector
inverter
Group
③
Product
group
DRV: Astraada DRV inverters
Properties
④
Voltage
degree
2: single-phase 230 VAC
4: three-phase 400 VAC
⑤
Rated power
0…9: rated power
C – comma
Example:
0C4 = 0,4 kW
4C0 = 4 kW
7C5 = 7,5 kW
075 = 75 kW
A = Advanced
Product ratings".
Output
frequenc
y (Hz)
0–400Hz