Eurotherm Drives 620 Standard User manual

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All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or
by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
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This manual is to be made available to all persons who are required to configure, install or service the equipment
described herein or any other associated operation.
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Eurotherm Drives warrants the goods against defects in design, materials and workmanship
for the period of 12 months from the date of delivery on the terms
detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification without notice.
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Only qualified personnel who thoroughly understand the operation of this equipment and any
associated machinery should install, start-up or attempt maintenance of this equipment. Non-
compliance with this warning may result in personal injury and/or equipment damage.
Never work on any control equipment without first isolating all power supplies from the equipment.
The drive motor must be connected to an appropriate safety earth. Failure to do so presents an
electrical shock hazard.
This equipment contains high value capacitors. Allow five minutes for capacitors to discharge prior to
removing equipment covers. Failure to do so presents an electric shock hazard.
This equipment was tested before it left our factory. However, before installation and start-up, inspect
all equipment for transit damage, loose parts, packing materials etc.
This product conforms to IP20 protection. Due consideration should be given to environmental
conditions of installation for safe and reliable operation.
Never perform high voltage resistance checks on the wiring without first disconnecting the product
from the circuit being tested.
This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static control
precautions when handling, installing and servicing this product.
THESE WARNINGS AND INSTRUCTIONS ARE INCLUDED TO ENABLE THE USER TO OBTAIN
THE MAXIMUM EFFECTIVENESS AND TO ALERT THE USER TO SAFETY ISSUES
APPLICATION AREA: Industrial (non consumer) "Motor speed control utilising AC induction or synchronous
motors"
PRODUCT MANUAL: This manual is intended to provide a description of how the product works. It is not
intended to describe the apparatus into which the product is installed.
This manual is to be made available to all persons who are required to design an application, install, service or come
into direct contact with the product.
APPLICATIONS ADVICE: Applications advice and training is available from Eurotherm Drives Ltd.
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INSTALLATION: Ensure that mechanically secure fixings are used as recommended.
Ensure that cooling and air flow around the product are as recommended.
Ensure that cables and wire terminations are as recommended and clamped to required torque.
Ensure that the installation and commissioning of this product are carried out by a competent person.
Ensure that the product rating is not exceeded.
CAUTION: When power is removed from the product it must not be re-applied for a period of 30 seconds to
allow the inrush limit circuit to operate correctly.
APPLICATION RISK: The integration of this product into other apparatus or system is not the
responsibility of Eurotherm Drives Ltd as to its applicability, effectiveness or safety of operation or of other
apparatus or systems.
Where appropriate the user should consider some aspects of the following risk assessment.
RISK ASSESSMENT: Under fault conditions or conditions not intended.
1. The motor speed may be incorrect.
2. The motor speed may be excessive.
3. The direction of rotation may be incorrect.
4. The motor may be energised (unless the installation specifically prevents unexpected or unsequenced
energisation of the motor).
In all situations the user should provide sufficient guarding to prevent risk of injury and/or additional
redundant monitoring and safety systems.
NOTE: During power loss the product will not operate as specified.
MAINTENANCE: Maintenance and repair should only be performed by competent persons using only the
recommended spares (or return to factory for repair). Use of unapproved parts may create a hazard and risk of
injury.
WHEN REPLACING A PRODUCT IT IS ESSENTIAL THAT ALL USER DEFINED PARAMETERS
THAT DEFINE THE PRODUCT'S OPERATION ARE CORRECTLY INSTALLED BEFORE
RETURNING TO USE. FAILURE TO DO SO MAY CREATE A HAZARD AND RISK OF INJURY.
PACKAGING: The packaging is combustible and if disposed of in this manner incorrectly may lead to the
generation of toxic fumes which are lethal.
WEIGHT: Consideration should be given to the weight of the product when handling.
REPAIRS: Repair reports can only be given if sufficient and accurate defect reporting is made by the user.
Remember, the product without the required precautions can represent an electrical hazard and risk of injury, and
that rotating machinery is a mechanical hazard and risk of injury.
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1. All exposed metal insulation is protected by basic insulation and bonding to earth i.e. Class 1.
2. NOTE: Earth bonding is the responsibility of the installer.
3. All signal terminals are SELV, i.e., protected by double insulation (Class 2). The purpose of this protection is to
allow safe connection to other low voltage equipment and is not designed to allow these terminals to be
connected to any unisolated potential. Ensure all wiring rated for highest system voltage.
NOTE: Thermal sensors contained within the motor are to be double insulate.
WALL MOUNTING: To maintain compliance with the European Low Voltage Directive standards VDE 0160
(1994)/EN50178(1998) only units supplied and fitted with the NEMA 1 top cover are to be mounted on the wall.
RCDs: Compatible with Type B RCDs only.
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This manual provides information to support the installation and operation of the 620 Vector Drive. A description of
each of the chapters is given here to assist in locating and using the information contained within the manual.
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This chapter contains a brief description of the drive including a technical specification of the equipment. The
purpose of this chapter is to familiarise the reader with the purpose and scope of the equipment.
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This chapter contains a functional description of the equipment, wiring information and a description of the signals
on the input/output terminals. The purpose of this chapter is to allow the user to understand the function of the
equipment and to assist in designing a particular installation configuration.
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This chapter contains information regarding the physical mounting arrangements, cable and fuse selection as well as
information regarding EMC installation. The purpose of this chapter is to provide guidelines for the safe and
efficient installation of the equipment. The theory of, and requirement for, dynamic braking is also explained within
this chapter.
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A description of the user adjustments and switch settings to configure the drive for a particular application. The
purpose of this chapter is to guide the user through pre- and post-power on checks and provide running performance
adjustment procedures. Information is also provided on the function and set-up of operational parameters using the
Man-Machine Interface (MMI).
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This section provides reference information for the more advanced programming capabilities of the 620 Vector
series controllers.
Each section describes a particular functional area and the associated menu options which are used to alter the
parameters. Where appropriate, a functional block diagram illustrates the how the function blocks operate.
Reference to the Functional Description and Microprocessor Block Diagram in Chapter 2 may be of assistance in
understanding the relationship between these functional diagrams.
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A description of the procedures to diagnose and trace faults on the equipment. The purpose of this chapter is to
guide the user through the on-board diagnosis and fault finding facilities, using the MMI diagnostic and alarm
display.
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This chapter sets out Eurotherm Drives Limited responsibilities to the recent European ‘EMC, low voltage and
machinery’ Directives, and explains how Eurotherm are assisting their customers in achieving conformance. The
north American requirements are also discussed.
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This chapter provides the routine maintenance and repair procedures. The purpose of this chapter is to assist
returning the controller to service following a fault condition.
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Appendix A contains advanced tuning notes.
Appendix B contains MMI Listing
Appendix C contains Tags by Number and Text String
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This manual provides the necessary information to plan, install and commission the 620 Vector series drives.
,03257$17=Motors used must be suitable for inverter duty.
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This manual comprises eight chapters, plus appendices.
•Chapter 1 summarises the 620 Vector drive's electrical and mechanical specifications.
•Chapter 2 covers the planning required prior to installing a 620 Vector drive.
•Chapter 3 describes the mechanical and electrical procedures for installing a 620 Vector drive.
•Chapter 4 shows how to commission an installation and how to adapt the 620 Vector drive to the
motor/application.
•Chapter 5 describes the function blocks.
•Chapter 6 lists the diagnostic facilities built into the drive.
•Chapter 7 EMC and the ‘CE’ mark, explains how Eurotherm are assisting their customers in achieving
European conformance.
•Chapter 8 contains routine maintenance and repair information.
•Chapter 9 Appendices.
This manual contains the information required to set up a motor drive system which automatically tunes itself to
the motor and provides control of speed, ramp up and down times and similar functions. The 620 Vector series
provides a further host of sophisticated programming options as standard.
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The 620 Vector drive allows high performance speed control of AC asynchronous induction motors fitted with an
encoder. It is available with a range of power ratings in three variants:
620STD STANDARD for use in systems incorporating analogue setpoints and logic control systems.
620COM As above with the addition of a Serial port for use in Eurotherm Drives serial protocols and a reference
encoder input for phase control applications.
620L As above with the addition of a Link co-processor, LINK fibre optic ports for use in Eurotherm Drives
LINK fibre-optic based networks. This drive is programmed using ConfigEd Release 4.0+ available
and documented separately.
This manual only covers the 620Std and the hardware / software differences for the 620. For more information on
the 620L refer to Link documentation.
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The 620 is available in four chassis types as follows:
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The 620 models are housed in chassis of similar appearance with a 32 character Man-Machine Interface (MMI) -
an alphanumeric display utilising multi-level menus to present all parameters, diagnostics and alarms (refer to
*Documented separately in HA463284 584s/620 Type 8,9,10 Manual Addendum
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Figure 1.1). The chassis size increases with power rating. The models are further identified by the product code,
refer to "PRODUCT CODE" in this chapter.
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The following equipment options are available for the 620 Vector Drives:
1. Dynamic Braking Module (fitted internally). This is a factory fitted option and usually fitted as standard
2. UL Type 1 Top Cover.
3. Glandbox.
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This manual refers to various connector terminals within the equipment which are accessible to the user for
installation purposes. An exploded view of a 620 Vector Drive is shown in Figure 1.1.
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The following paragraphs provide technical information regarding the features and performance characteristics of
the 620 Vector Drives.
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The MMI display menus provides full access to all the drive's parameters.
Output Frequency 0-240Hz (for higher frequencies contact Eurotherm Drives Technical Support).
Switching Frequency 5 or 3kHz depending on type
Preset Speeds 8
Overload rating 150% for 60s
Speed control range 0-8 x base speed, 1000:1 of max. speed
Speed control precision ±0.01% steady state of max. setpoint (digital setpoint)
±0.1% steady state of max. setpoint (analogue setpoint).
Speed ref. resolution ±0.01% digital
±0.025% analogue (12 bit)
Stopping Modes Ramp, Fast stop, Coast
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The 620 Vector series drives will trip under the following conditions:
•Short circuit line - line
•Short circuit line - earth
•Earth fault
•Overcurrent >220%
•Overvoltage
•Undervoltage
•Stall
•Overspeed
•5703 repeater error
•External trip
•Heatsink overtemperature
•Motor thermistor overtemperature
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Full diagnostics/monitoring is provided by the MMI display and status LEDs.
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The following range of inputs and outputs are provided:
• 5 Analogue Inputs (4 programmable)
• 2 Analogue Outputs (both programmable)
• Digital Inputs (24V DC) for Run, Fast Stop, Coast Stop, Jog, Enable, Ramp Hold, Preset 1, 2, and 3 (the
last 4 inputs are programmable.
• Three programmable digital outputs are provided (24V DC).
• A 24V DC supply is available for interfacing external digital inputs.
• A +10V and -10V DC supply is available for interfacing external analogue inputs.
• 2 or 4 wire RS-485 serial communications.
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(*Suitable for earth referenced (TN) and non earth referenced (IT) supplies.)
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Note:- 1For installations requiring UL compliance, short circuit protection Semiconductor Fuses should be installed in
the 3-phase supply to the 620 products. These fuses are suitable for branch circuit short-circuit protection of the
solid-state motor controllers only. For installations NOT requiring UL compliance, use class"T" fuses or a circuit
breaker.
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The following ratings relate to all 620 variants.
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Digital outputs are open circuit when Off. The On specification is shown in Table 1-7.
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Pilot output is an open collector output that is off while the drive is healthy. The specification is shown in Table
1-7.
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MaxFreq MaxSpeedRPM NoOfLines
=60 *
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The mechanical details of all the 620 vector series controllers are shown in Tables 1-11 to 1-14. The general
layout of the cases is shown in Chapter 3.
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