ASURITY PROCP-46 User manual

Models: PROCP-46, PROCP-46-230
Acidic, Max Temperature &
High Lift/Flow Applications
Installation Instructions
Condensate
Pump Specialty

ASURITYTM
CONDENSATE MANAGEMENT PAGE 2
INTRODUCTION
The AsurityTM Condensate Pump is designed to automatically remove the
water produced by condensing furnace and boilers that produce high
temperature condensate. Can also be used for air conditioning evaporation
coils, especially when high lift is required. These pumps can also be used
for other types of fresh water removal from refrigeration equipment,
dehumidiers, water dispensers, etc. where gravity drainage is impossible.
• High performance pump - up to 49’ of lift
• Up to 212 degrees Fahrenheit condensate
• Flame retardant and high impact plastic construction
• Low noise motor with thermal protector
• Stainless steel pump shaft
• 90 degree turn check valve for easy servicing
WARNING
1. Do not use to pump ammable or explosive uids such as gasoline, fuel
oil, alcohol, etc.
2. Do not use in explosive atmospheres
3. Do not handle pump with wet hands or when standing on a wet or
damp surface or in water
4. Risk of electric shock - this pump is supplied with a grounding
conductor and grounding-type attachment plug. To reduce the risk of
electric shock, be certain that it is connected only to a properly
grounded, grounding-type receptacle.
5. Connect the pump only to the power supply specied on the nameplate
of the pump
6. In any installation where property damage and/or personal injury might
result from an inoperative pump, a backup system and/or alarm should
be used
7. Do not twist the drain hose and discharge hose
8. Before any maintenance or repair of the pump please disconnect the
pump from the power supply to avoid an electrical shock
NAME OF EACH COMPONENT
Cover
Check Valve
Main Plate
Inlet Hole of Drain Hose
Reservoir

www.diversitech.com | 800.995.2222 PAGE 3
9. Keep children away from the pump
10. This is not a submersible pump
11. All service and installation should be done by a qualied service
technician
12. The intermittent rating of this pump is not longer than 5 minutes
SPECIFICATIONS
INSTALLATION GUIDE
This condensate pump is designed for pumping away condensate from
condensing boilers, PRV discharge and high temperature water up to 212°F.
The pump is controlled by a oat / switch mechanism which turns the pump
on to discharge the condensate when approximately .7 gallons of conden-
sate collects in the tank. The pump switches o automatically when
the tank drains to approximately .3 gallons, giving a drink cycle of .4 gallons.
This pump is carefully packaged, inspected and tested to ensure safe oper-
ation and delivery. When you receive the pump, examine it carefully to de-
termine that there are no broken or damaged parts that may have occurred
during shipment. If damage has occurred, please contact your supplier.
They will assist you in replacement or repair, if required.
Read the instructions carefully before attempting to install, operate or
service the pump. Know the pump application, limitations and potential haz-
ards. Protect yourself and others by observing all safety information. Failure
to comply with instructions could result in personal injury and/or property
damage! Please retain these instructions for future reference. Installation
and connections are to be made by a qualied person.
WARNING
Boiler Pump
114 Gal/Hr
46’
Model
Max Flow
Max Head
Tank Capacity
Volts
Hz
Discharge Size
High-level Alarm
1 Gal
230V/1A
60 Hz
3/8”
240VAC, 3A dry contact
9.8”
Overall Height
4.5”
Inlet Height
12.8”
Length
Width 6.3”
Cable Length 5.9’
*Suitable for boilers up to 1,028 MBH (when used for boiler condensate only)
115V 230V
115V/2.7A
PROCP-46 PROCP-46-230
46’

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CONDENSATE MANAGEMENT PAGE 4
INSTALLATION GUIDE (CONTINUED)
If installed for combined boiler condensate & PRV discharge, this pump is
only suitable for boilers up to 143MBH.
SAFETY
1. Do not use to pump ammable or explosive uids such as gasoline, fuel
oil, kerosene, etc. Do not use in explosive environments. This pump
should be used with liquids compatible with the pump component
materials.
2. Do not handle the pump with wet hands or when standing on a wet or
damp surface, or in water. To reduce the risk of electrical shock, be
certain that the electrical supply is connected to a permanent EARTH
ground.
3. For installations where property damage and/or personal injury might
result from an inoperative or leaking pump due to power cuts, discharge
line blockage, or any other reason, a backup system and/or alarm should
be used.
4. Support the pump and piping when assembling and when installed.
Failure to do so may cause piping to break, pump to fail, motor bearing
failures, etc.
INSTALLING THE PUMP
1. Carefully unpack the pump.
2. The pump is designed to be oor standing and it is essential that the
pump sit on a level surface. If installing on bare oor boards, to
reduce noise transmission, it is advisable to place the pump onto a noise
absorbing material (such as underlay or carpet).
HOW TO USE THE CHECK VALVE
TO UNINSTALL
TURN 90° COUNTER-CLOCK-WISE
PULL UP TO REMOVE CHECK VALVE FROM HOLE
TO INSTALL
INSERT THE CHECK VALVE INTO THE HOLE
TURN CHECK VALVE 90° CLOCKWISE

www.diversitech.com | 800.995.2222 PAGE 5
INSTALLING THE PUMP (CONTINUED)
3. The pump should not be installled in a manner that will subject it to
splashing or spraying.
4. PRV discharge should be routed through a tundish before entering the
pump.
ELECTRICAL CONNECTIONS
1. If desired, connect overow safety switch terminals. Normally closed
contact can be used to shut down equipment and normally open contact
can be used to activate optional audible or visual alarm. The microswitch
in the overow safety is rated for 240V, 3A.
2. Plug the pump into a suitable outlet based on the voltage specied on the
label located on the pump.
3. If a permanent wiring solution is preferred, the plug can be cut o and the
pump can be wired in accordance with NEC and local codes.
4. If pump is installed on a separate branch circuit, a 3.0 amp fuse is
recommended.
DRAIN CONNECTION
INLET CONDENSATE DRAIN CONNECTION
1. Position the pump beneath the equipment / unit so that condensate or
high temperature discharge water ows into the pump inlet freely (use
either of the two openings provided). When pressurized hot water is
connected always use a tundish prior to entering the pump.
2. The inlet pipe should be positioned as close to the bottom of the tank as
possible and the bottom cut at an angle of greater than 30° to ensure the
free ow of the condensate from the boiler.
3. If the pump is to be used for both boiler condensate & PRV discharge, the
copper PRV pipe should only be inserted at least 1.4” (but no greater than
1.8”) into the tank inlet.
OUTLET CONDENSATE CONNECTIONS
1. Connect the 3/8” I.D tubing to the discharge adapter / non return valve.
For best results, secure tubing with clamp but do not pinch, or restrict the

ASURITYTM
CONDENSATE MANAGEMENT PAGE 6
tubing. The non return valve has a quick release mechanism with a 1/4 turn
bayonet type tting.
2. Tubing should rise vertically but not exceed the maximum shut o head
(pumping height) of 49’ above the pump. Any horizontal runs should be tak-
en into consideration when assessing the maximum shut o. This shut o
will be reduced if bends and horizontal runs are included in the outlet pipe
work. If in doubt please contact DiversiTech for advice.
3. At highest point, angle tubing horizontally and create a downward slope
to drainage point. Do not bend sharply or twist the tubing in a way that
might result in collapse or restriction of the tubing. Creating a downward
slope will allow condensate to drain by gravity and keep tubing empty.
4. If not possible to create a downward slope, try to create an inverted “U”
trap directly above the pump at the highest point.
COMMISSIONING & TESTING
1. Before commissioning, check for debris in the tank. Remove any material
which might block the drain line or drain into the pump tank.
2. Turn on power and slowly ll the tank with clean water, as the oat rises
to the on level position the motor should turn on.
3. Leave the clean water in the tank as this will eectively prime the pump
ready for use and help to prevent any ue products passing through the
pump from the boiler condensate drain pipe. This pump is designed for use
with condensing boiler applications. Caution must be taken to ensure acidity
of condensate does not increase below the average pH of 2.8 (to prevent
pitting) by routinely cleaning or ushing tank with fresh water.
MAINTENANCE & SERVICING
1. Before servicing the pump, disconnect the electric power for both the
pump and the equipment unit.
2. It is recommended that the pump be checked every six months for proper
operation. It is important to check for debris which may cause a blockage to
the pump discharge adapter/non return valve. Check for proper free move-
ment of pump oat and switch and check for free, unrestricted movement of
motor and fan.
3. Clean the holding tank and oat with warm water and mild soap. Rinse
completely when nished.
4. Check the inlet and outlet piping. Clean as necessary. Be sure there are
no kinks in the outlet line that would inhibit or restrict ow.

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TROUBLESHOOTING
LIMITED WARRANTY
All pumps manufactured by or for DiversiTech Corporation (the Company)
and sold by the Company under the Asurity or Diversitech brand are
warranted to be free of defects in workmanship and materials for a period
of 36 months from date of sale from the distributor to thecontractor. The
Company will credit, repair or replace, at its option, any Pump if deemed
defective within this time period. All products returned to the Company must
include a return authorization issued by the Company. The returned product
should be suitably packaged and shipped prepaid from the point of
shipment to the point designated in the Company’s return authorization.
This warranty is a limited warranty and shall be in lieu of any other warran-
ties, expressed or implied, including, but not limited to, any implied warranty
of merchantability or tness for a particular purpose. There are no other war-
ranties that extend beyond the description of the face hereof. The liability
of the Company arising out of its supply of said products, or their use shall
not in any case exceed the cost of correcting defects in the products as set
forth above. The Company shall not be liable for any costs or damage in-
curred by its customers in the removal or replacement of defective products
from units in which the products have been assembled. In no event shall the
company be liable for loss of prots, indirect, consequential, or incidental
damages.
a) Check the power supply.
b) Check the appliance to see if the condensation is actually
being produced.
c) Make sure the inlet piping is not clogged. If it is clogged,
the appliance may eventually be damaged.
a) Make sure the inside of reservoir is clean.
b) Make sure there is no siphoning action.
a) Check that the highest point of the outlet piping does not
exceed the maximum delivery head of the pump.
b) Check that the inside of outlet piping is clean.
c) Inspect the check valve following the maintenance
instructions.
a) The check valve may have debris in it. Clean the check valve
following the maintenance instructions.
a) Make sure the outlet piping is tightly connected with
the check valve.
b) Make sure the check valve is fastened properly.
c) If the o-ring under the check valve is damaged, replace
with a new one.
The unit does not
run.
The unit makes loud
noises when running.
The unit runs but
does not pump the
liquid out
Liquid drains back
into the pump from
the outlet piping.
Liquid leaks from
around the check
valve.

DiversiTech Corporation
Duluth, GA 30097
800.995.2222
DOC172640
AsurityTM is a registered trademark of
DiversiTech Corporation
©2020 DiversiTech Corporation