Atlas Copco PowerROC T30 E Specifications

PM No. 9852 3250 01
2013-10
Atlas Copco
PowerROC T30 E Tier 4
Operator’s instructions

Atlas Copco Rock Drills AB
SE-70191 Örebro, Sweden
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid
to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2013, Atlas Copco Rock Drills AB, Sweden
All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.
Translation of original instructions.

Safety
3
Safety
Reference................................................................................................................. 5

Safety
4

Safety
5
Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89

Safety
6

Operator’s instructions
7
Operator’s instructions
1. General ................................................................................................................... 11
Foreword................................................................................................................ 11
Principal components ............................................................................................ 12
General system description.................................................................................... 13
General rig description ..................................................................................... 13
Wagon frame with track frames........................................................................ 14
Power pack........................................................................................................ 15
Boom system .................................................................................................... 15
Dust collector.................................................................................................... 15
Electrical system............................................................................................... 15
Hydraulic system .............................................................................................. 16
Air system......................................................................................................... 18
Identification of the drill rig ............................................................................. 18
2. Technical data......................................................................................................... 20
PowerROC T30 E.................................................................................................. 20
Dimensions............................................................................................................ 22
Dimensions (-01) .............................................................................................. 22
Transport dimensions................................................................................... 22
Service ranges .............................................................................................. 23
3. Daily checks ........................................................................................................... 27
Foreword................................................................................................................ 27
Extra safety check.................................................................................................. 27
Safety ................................................................................................................ 27
Checklist ........................................................................................................... 29
Before Starting....................................................................................................... 30
Safety ................................................................................................................ 30
Drill rig. ............................................................................................................ 30
Hydraulic oil.....................................................................................................31
Lubrication........................................................................................................ 31
Engine oil.......................................................................................................... 32
Compressor oil.................................................................................................. 33
Functionality test after start................................................................................... 33
Emergency stop................................................................................................. 33
Function test while drilling.................................................................................... 35
Limit sensors..................................................................................................... 35
Hydraulic hoses to rock drill............................................................................. 35
Rock drill .......................................................................................................... 36
Diesel control panel .......................................................................................... 36
Dust collector (DCT) ........................................................................................ 36
Drill rig ............................................................................................................. 37
Hydraulic oil filter ............................................................................................ 37
4. Control.................................................................................................................... 38

Operator’s instructions
8
Controls ................................................................................................................. 38
General.............................................................................................................. 38
Pressure gauges I .............................................................................................. 38
Pressure gauges II ............................................................................................. 40
Front control panel............................................................................................ 41
Electrical control box........................................................................................ 42
Control lever for rod handling .......................................................................... 44
Rear control panel............................................................................................. 45
Diesel panel....................................................................................................... 48
Other controls ........................................................................................................ 51
Electric cabinet ................................................................................................. 51
Electrical cabinet for dust collector .................................................................. 52
5. Operating................................................................................................................ 53
Diesel engine starting ............................................................................................ 53
Stopping the diesel engine..................................................................................... 55
Tramming .............................................................................................................. 58
Checking after tramming....................................................................................... 60
Using the winch when tramming........................................................................... 61
General.............................................................................................................. 62
Preparation ........................................................................................................ 63
Tramming up inclines ....................................................................................... 64
Tramming down inclines .................................................................................. 64
6. Before drilling ........................................................................................................ 65
Safety ..................................................................................................................... 65
Loading the rod carousel ....................................................................................... 65
Setting up for drilling ............................................................................................ 67
Preparations for drilling......................................................................................... 69
7. Drilling ................................................................................................................... 70
Start of drilling....................................................................................................... 70
Checks during drilling ........................................................................................... 71
Removing the coupling sleeve............................................................................... 71
Rod adding............................................................................................................. 72
Rod adding with RHS............................................................................................ 72
Continued drilling.................................................................................................. 74
Unthreading and extracting ................................................................................... 74
Unthreading and extracting with RHS................................................................... 75
Changing drill bit................................................................................................... 76
Action in case of drilling problems ....................................................................... 77
Drilling problems.............................................................................................. 77
High coupling sleeve temperature .................................................................... 77
Difficulties in loosening the coupling sleeve.................................................... 78
Hole deflection.................................................................................................. 78
8. Options ................................................................................................................... 79
Thread lubrication.................................................................................................. 79

Operator’s instructions
9
Thread lubrication with brushes ....................................................................... 79
Function ....................................................................................................... 79
Operation...................................................................................................... 80
Adjusting...................................................................................................... 81
Hole Quality System HQS 9.................................................................................. 81
General.............................................................................................................. 81
Specification.....................................................................................................82
Assembly and basic setting............................................................................... 82
Application ....................................................................................................... 83
Diagnostics ....................................................................................................... 84
ROC-ANGIE ......................................................................................................... 84
General.............................................................................................................. 84
What is aiming? ................................................................................................ 85
Preparations for assembly................................................................................. 86
Assembly .......................................................................................................... 86
Conditions......................................................................................................... 86
Adjust ROC-ANGIE to a zero reading............................................................. 87
Installation ........................................................................................................ 88
Aiming examples .............................................................................................. 88
Technical data ................................................................................................... 90
Electric filler pump................................................................................................ 91
Electric pump for filling fuel ............................................................................ 91

Operator’s instructions
10

Operator’s instructions
1. General
11
1. General
Foreword
This instruction manual is part of the complete delivery of the drill rig. It provides
information on the design and operation of the drill rig and contains advice and the
measures necessary to keep the rig operational. This instruction manual is no replace-
ment for thorough training on the drill rig.
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.
See separate instructions for documentation on the rock drill/rotation unit, the diesel
engine and certain other components.
For other questions refer to the local Atlas Copco company office. Addresses and tel-
ephone numbers are in the Maintenance instructions.

Operator’s instructions
1. General
12
Principal components
Figure: Principal components.
Table: Principal components
Position Component Position Component
1Feed cylinder 11 Boom head
2 Feeder 12 Drill support
3Rock drill 13 Track frame
4Front control panel 14 Rear control panel
5Outer boom 15 Power Pack
6Inner boom 16 Operator platform
1250 0333 26
1
19
18
17
16
15
14
13
2
3
56
78
910
11
12
4

Operator’s instructions
1. General
13
Note
When the rig is equipped with rod handling (optional equipment) the front control
panel is fitted on a separate swing arm.
General system description
General rig description
The drill rig is a fully diesel-hydraulic rig designed for drilling on surface applica-
tions such as stone quarries and construction sites.
The drill rig consists of the following main components: (See illustration under Gen-
eral Description)
7Fuel tank 17 Diesel engine
8 Electrical cabinet with control panel for
diesel engine
18 Winch
9 Air filter 19 Compressor
10 Dust collector
Position Component Position Component

Operator’s instructions
1. General
14
Figure: General Description
Wagon frame with track frames
The diesel engine, chassis, dust collector, hydraulic system, air system and boom sys-
tem are mounted on the wagon frame.
Position Component
K5 Starter relay
K4 Ignition relay
K132 Safety relay
K13 Relay for hydraulic oil level
K14 Relay for compressor temperature

Operator’s instructions
1. General
15
The chassis frame comprises a frame with the operator's platform mounted on the
left-hand side. Controls for tramming are installed on the operator's platform.
The track frames are carried on journals in the wagon frame. When tramming on une-
ven ground the drill rig is balanced by means of two compensating cylinders.
Each track frame has its own service brake. The brakes are operated by two separate
control systems.
The body covers the diesel engine, the compressor, the different lubrication tanks, the
valves and the hydraulic hoses. Inspection covers allow easy access to the different
machine components.
The dust collector is mounted at the back of the rig on the right-hand side.
Power pack
This hydraulic drill rig is powered by a turbocharged, water-cooled diesel engine.
The diesel engine is equipped with a monitoring system that includes automatic shut-
down functions.
The drill rig is driven by two tramming motors with gears. The tramming motors with
gears are mounted in the track frames.
The hydraulic pumps and the compressor are driven by a diesel engine.
Boom system
The boom system consists of inner/outer boom bodies, boom head, feed holder and
associated hydraulic cylinders. The boom system is controlled by directional valves
for positioning the feed with the rock drill at different distances and directions.
Dust collector
The hydraulically driven dust collector features automatic cleaning and consists of a
filter unit, pre-separator, suction fan and suction hose.
Electrical system
The 24 V electrical system is supplied with current by an alternator and two batteries.
The electrical system comprises starting equipment, work lights, electric controls and
safety devices.

Operator’s instructions
1. General
16
The emergency stop buttons/cables are connected in series with the diesel engine cut-
out system. As soon as an emergency stop button/cable is activated, the diesel engine
will be stopped immediately. Reset the emergency stop buttons before restarting the
engine. The engine cannot be started while one of the emergency stops is still acti-
vated.
For further details, see separate wiring diagram.
For details of the diesel engine, see separate diesel engine instructions.
Hydraulic system
The hydraulic system comprises four hydraulic pumps, oil cooler, hydraulic oil tank,
valves, hoses, etc.
The four hydraulic pumps create hydraulic pressure as follows:
Table: Hydraulic pumps
(For further details, see hydraulic system diagram)
Pump no. Description
1 Percussion, tramming, drill feed
2 Rotation, panel selector, winch
3 Cylinder positioning, dust collector
4 Cooling fan

Operator’s instructions
1. General
17
Figure: Block diagram, hydraulic system
Table: Hydraulic systems
1 Tramming motor, left 14 Filler pump
2Tramming motor, right 15Filter
3 Flow distributor 16 Return filters
4 Rapid feed 17 Control pressure
5 Drill Feed 18 Pressure control
6 Percussion 19 Diesel engine
8. Rotation 10. Winch
20. Rotation
regulator rear panel
front/rear panel front/rear panel
12. Positioning
13. Switch
15. Oil cooler
1. Traction motor
left
2. Traction motor
right
3. Flow divider
4. Rapid feed
6. Percussion
5. Drill feed
17. Control
pressure
18. Pressure
regulator
14. Filler
pump
engine
16. Return filter
19. Diesel
21. Pump 1 22. Pump 2
25. Hydraulic tank
1250 0183 16
23. Pump 3 24. Pump 4
9. DCT
11. Positioning
front panel No function
13. Switch
26. Cooling fan

Operator’s instructions
1. General
18
Air system
The air system consists of the compressor with oil separator, hoses and valves. The
compressor is belt-driven from the diesel engine.
The compressor element is lubricated by an air-oil mixture. The mixture is separated
in the oil separator.
The system delivers air for flushing the borehole, cleaning the dust collector filter
and to the rock drill lubrication system (ECL).
Pump configuration, see separate instructions
Identification of the drill rig
Data plates are affixed to the front part of the chassis frame and the right-hand side of
the boom support.
Table:
• They contain the following information:
-Address
- Type of drill rig
- Serial number
-Installed power
- Total weight of drill rig
7RPC-F 20 Rotation control
8Rotation 21 Pump 1
9 DCT (Dust collector) 22 Pump 2
10 Winch 23 Pump 3
11 Positioning, front panel 24 Pump 4
12 Positioning, rear panel 25 Hydraulic Tank
13 Panel selector 26 Cooling fan
Figure: Data plate for CE approved rig Figure: Data plate for non-CE approved rig
Rock Drills AB
Atlas Copco
STOCKHOLM - SWEDEN
Name
Type
Serial No.
Installed diesel power
Installed electric power
Rated voltage
Rated frequency
Gross weight
Made in Sweden 199
kW
V
Hz
kg
kW
9106 1071 90
12
5
0
0082
8
5

Operator’s instructions
1. General
19
- CE marking if applicable

Operator’s instructions
2. Technical data
20
2. Technical data
PowerROC T30 E
Weight (standard equipped without drill steel and optional equipment)
PowerROC T30 E
Weight with RHS and counterweights 11500 kg
Winch 280 kg
Performance
Diesel engine, Cummins QSB 4.5 Tier 4
power output at 2000 rpm 116 kW
Temperature range in operation -25 ºC to +50 ºC
Tramming speed, max. 1,1/3,1 km/h
Thrust 95/37 kN
Ground pressure, average 0.15 N/mm2
Ground clearance 340 mm
Max. hydraulic pressure 230 bar
Track oscillation ±15°
Noise level
Idling (800 rpm) 97 dB(A)
Full engine speed (2000 rpm) 106 dB(A)
Drilling (2000 rpm) 124 dB(A)
LWA (guaranteed value in accordance with
2000/14/EC) 128 dB(A)
Inclination angles
Note
Stability is specified with respect to CE standards stipulating that rigs must not be
operated on inclinations steeper than 20 degrees without the use of a winch.
Inclination angles - tramming
downward/upward, max. without winch 20°/20º
downward/upward, max. with winch 30º/30º
laterally, max. 20°/20°
Inclination angles for drill rig when drilling:
longitudinally, max. (Upward/Downward) 20°/20º
Lateral (left/right) 4º/10°