Atlas Copco Dynapac F1800C Troubleshooting guide

OPERATION & MAINTENANCE
Paver Finisher
Dynapac
F1800C
Type 910
Keep for later use in document compartment
4812018414 (A5)
02-0516
Valid for:
_________________ - _________________
_________________ - _________________

www.atlascopco.com

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Table of contents
V Preface ..................................................................................... 1
1 General safety instructions ........................................................................ 2
1.1 Laws, guidelines, accident prevention regulations ..................................... 2
1.2 Safety signs, signal words ......................................................................... 3
"Danger"! ............................................................................................... 3
"Warning" ! ............................................................................................. 3
"Caution" ! .............................................................................................. 3
"Note" ! ................................................................................................... 3
1.3 Other supplementary information ............................................................... 3
1.4 Warnings .................................................................................................... 4
1.5 Prohibitive symbols .................................................................................... 6
1.6 Protective equipment ................................................................................. 7
1.7 Environmental protection ........................................................................... 8
1.8 Fire prevention ........................................................................................... 8
1.9 Additional information ................................................................................ 9
2 CE identification and Declaration of Conformity ...................................... 10
3 Guarantee conditions ............................................................................... 10
4 Residual risks ........................................................................................... 11
5 Sensibly predictable incorrect usage ....................................................... 12
A Correct use and application ................................................... 1
B Vehicle description ................................................................. 1
1 Application ................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Danger zones ............................................................................................. 7
4 Safety devices ............................................................................................ 8
5 Technical data, standard configuration .................................................... 10
5.1 Dimensions (all dimensions in mm) ......................................................... 10
5.2 Allowed angle of rise and slope ............................................................... 11
5.3 Permissible approach angle ..................................................................... 11
5.4 Weights (all weights in t) .......................................................................... 12
5.5 Capacity data ........................................................................................... 13
5.6 Travel drive/traction unit ........................................................................... 14
5.7 Engine EU 3A / Tier 3 (o) ......................................................................... 14
5.8 Engine EU 3B / Tier 4f (o) ........................................................................ 14
5.9 Hydraulic system ...................................................................................... 14
5.10 Material compartment (hopper) ................................................................ 15
5.11 Material transfer ....................................................................................... 15
5.12 Material distribution .................................................................................. 15
5.13 Screed lifting device ................................................................................. 16
5.14 Electrical system ...................................................................................... 16
5.15 Permissible temperature ranges .............................................................. 16

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6 Identification points ...................................................................................17
6.1 Warning signs ...........................................................................................20
6.2 Information signs ......................................................................................23
6.3 CE marking ...............................................................................................25
6.4 Instructive symbols, prohibitive symbols, warning symbols .....................26
6.5 Danger symbols .......................................................................................27
6.6 Further warnings and operating instructions ............................................28
6.7 Identification label for the paver finisher (41) ........................................29
6.8 Engine type plate ......................................................................................30
7 EN standards ............................................................................................31
7.1 Continuous sound pressure level F1800C ...............................................31
7.2 Operating conditions during measurement ..............................................31
7.3 Measuring point configuration ..................................................................31
7.4 Vibration acting on the entire body ...........................................................32
7.5 Vibrations acting on hands and arms .......................................................32
7.6 Electromagnetic compatibility (EMC) .......................................................32
C10.18 Transportation ........................................................................1
1 Safety regulations for transportation ..........................................................1
2 Transportation on low-bed trailers ..............................................................2
2.1 Preparations ...............................................................................................2
3 Securing the load .......................................................................................4
3.1 Prepare the low loader ...............................................................................4
3.2 Driving onto the low-bed trailer ...................................................................5
3.3 Lashing equipment .....................................................................................6
3.4 After transportation .....................................................................................7
Protective roof (o) ...................................................................................8
4 Transportation ............................................................................................9
4.1 Preparations ...............................................................................................9
4.2 Driving mode ............................................................................................11
5 Loading by crane ......................................................................................12
6 Towing ......................................................................................................15
7 Safely parking the vehicle ........................................................................17
7.1 Lifting the vehicle with hydraulic lifts, lifting points ...................................18
D10.18 Operation ................................................................................1
1 Safety regulations .......................................................................................1
2 Controls ......................................................................................................3
2.1 Operating panel ..........................................................................................3
3 Remote control .........................................................................................48

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D30.18 Mode of operation .................................................................. 1
1 Operating elements on the paver finisher .................................................. 1
1.1 Control elements on the operator's control station ..................................... 1
Protective roof (o) .................................................................................. 2
Control platform, telescoping seat consoles .......................................... 3
Operating panel ..................................................................................... 4
Service brake ("foot brake") (o) ............................................................. 4
Seat console .......................................................................................... 5
Storage space ........................................................................................ 5
Protective roof (o) .................................................................................. 6
Windscreen wiper .................................................................................. 7
Sunshade ............................................................................................... 7
Holder for the vandalism protection facility ............................................ 7
Driver's seat, type I ............................................................................... 8
Driver's seat, type II .............................................................................. 9
Fuse box .............................................................................................. 10
Batteries ............................................................................................... 11
Main battery switch .............................................................................. 11
Hopper transport safeguard ................................................................. 12
Screed lock, mechanical (o) ................................................................ 12
Paving thickness indicator .................................................................. 13
Auger lighting (o) ................................................................................. 14
LED working light (o) ........................................................................... 15
Mechanical height adjustment, auger (o) ............................................. 16
Sensor rod / sensor rod extension ....................................................... 17
Manual separator fluid spray (o) .......................................................... 19
Separator fluid spraying system (o) ..................................................... 20
Conveyor limit switches ....................................................................... 21
Ultrasonic auger limit switches
(left and right) - PLC version ................................................................ 22
Ultrasonic auger limit switches
(left and right) - conventional version ................................................... 23
24 volt / 12 volt sockets (o) .................................................................. 24
Central lubrication system (o) .............................................................. 25
Pressure control valve for paving stop with relief ................................ 26
Lane clearer (o) ................................................................................... 27
Screed eccentric adjustment ............................................................... 28
Push roller crossbar, adjustable .......................................................... 29
Push roller damping,
hydraulic (o) ......................................................................................... 30
Fire extinguisher (o) ............................................................................. 31
First-aid kit (o) ...................................................................................... 31
Rotary beacon (o) ................................................................................ 32
Illuminated balloon (o) ......................................................................... 33
Installation and operation ..................................................................... 34
Maintenance ........................................................................................ 35
Replacing the lamp .............................................................................. 35

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D40.18 Mode of operation ..................................................................1
1 Preparing for operation ...............................................................................1
Required devices and aids .....................................................................1
Before starting work
(in the morning or when starting paving) ................................................3
Check list for the machine operator .......................................................3
1.1 Starting the paver finisher ..........................................................................6
Before starting the paver finisher ...........................................................6
"Normal" starting ....................................................................................6
External starting (starting aid) ................................................................9
After starting .........................................................................................12
Observe indicator lamps ......................................................................12
Battery charge indicator (2) ..................................................................12
Error message (3) ................................................................................12
Oil pressure indicator lamp for the diesel engine (4) ............................12
1.2 Preparation for transportation ...................................................................14
Driving and stopping the paver finisher ................................................16
1.3 Preparations for paving ............................................................................17
Separator fluid ......................................................................................17
Screed heater system ..........................................................................17
Direction marks ....................................................................................18
Loading/conveying material .................................................................20
Filling function ......................................................................................20
1.4 Starting for paving ....................................................................................22
1.5 Checks during paving ...............................................................................23
Paver function ......................................................................................23
Quality of the layer ...............................................................................23
1.6 Interrupting/terminating operation ............................................................25
During breaks in paving (e.g. delay due to material trucks) .................25
During longer breaks
(e.g. lunch break) .................................................................................25
When work is finished ..........................................................................27
2 Malfunctions .............................................................................................28
2.1 Error code query for engine ......................................................................28
Output of numerical code .....................................................................29
2.2 Problems during paving ............................................................................31
2.3 Malfunctions on the paver finisher or screed ............................................33
E10.18 Set-up and modification ........................................................1
1 Special notes on safety ..............................................................................1
2 Distribution auger .......................................................................................3
2.1 Height adjustment ......................................................................................3
2.2 Auger width extension and material shaft with protective cover
(optional equipment) ...................................................................................5
Push roller crossbar, adjustable .............................................................6
Hopper scraper ......................................................................................7
2.3 Crossbeam guide .......................................................................................8
3 Screed ........................................................................................................9

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4 Electrical connections ................................................................................ 9
5 Limit switch .............................................................................................. 11
5.1 Auger limit switches (left and right) - mount PLC version ........................ 11
5.2 Auger limit switches (left and right) - mount conventional version ........... 12
F10 Maintenance ............................................................................ 1
1 Notes regarding safety ............................................................................... 1
F20.18 Maintenance review ............................................................... 1
1 Maintenance review ................................................................................... 1
F31.18 Maintenance - conveyor ........................................................ 1
1 Maintenance - conveyor ............................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 4
Chain tension, conveyor (1) ................................................................... 4
Conveyor drive - drive chains (2) ........................................................... 6
Conveyor deflectors /
conveyor plates (3) ................................................................................ 7
F40.18 Maintenance - auger assembly ............................................. 1
1 Maintenance - auger assembly .................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 5
Auger drive chains (1) ............................................................................ 5
Auger box (2) ......................................................................................... 7
Seals and sealing rings (3) .................................................................... 8
Outer auger bearing (4) ......................................................................... 9
Mounting screws -
outer augur bearing
Check tightening (5) ............................................................................... 9
Auger blade (6) .................................................................................... 10
F50.18 Maintenance - engine assembly ........................................... 1
1 Maintenance - engine assembly ................................................................ 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 6
Engine fuel tank (1) ............................................................................... 6
Engine lube oil system (2) .................................................................... 7
Engine fuel system (3) .......................................................................... 9
Engine air filter (4) ............................................................................... 11
Engine cooling system (5) ................................................................... 12
Engine drive belt (6) ............................................................................. 14

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F60.18 Maintenance - hydraulic system ...........................................1
1 Maintenance - hydraulic system .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................5
Hydraulic oil tank (1) ..............................................................................5
Suction/return flow hydraulic filter (2) .....................................................7
Ventilation filter .......................................................................................7
High-pressure filter (3) ...........................................................................8
High-pressure filter (4) ...........................................................................9
Pump distribution gear (5) ....................................................................10
Bleeder ................................................................................................11
Hydraulic hoses (6) ..............................................................................12
Marking hydraulic hoses / storage period, period of use ......................14
Auxiliary flow filter (6) ...........................................................................15
F70.18 Maintenance - drive units ...................................................... 1
1 Maintenance - drive units ...........................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................6
Chain tension (1) ....................................................................................6
Bottom plates (2) ....................................................................................9
Rollers (3) .............................................................................................10
Planetary gear (4) ................................................................................11
Screw connections ...............................................................................12
F82.18 Maintenance - electrical system ............................................1
1 Maintenance - electrical system .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................4
Batteries (1) ............................................................................................4
Recharging the batteries ........................................................................5
Alternator (2) ..........................................................................................6
Insulation faults ......................................................................................8
Cleaning the alternator ...........................................................................9
Drive belts ...........................................................................................10
2 Electrical fuses .........................................................................................12
2.1 Main fuses ................................................................................................12
2.2 Fuses in main terminal box ......................................................................13
Relays in main terminal box .................................................................15
F90.18 Maintenance - lubricating points ...........................................1
1 Maintenance - lubricating points .................................................................1
1.1 Maintenance intervals ................................................................................2
1.2 Points of maintenance ................................................................................3
Central lubrication system (1) ................................................................3
Bearing points (2) ...................................................................................7

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F100 Tests, stopping ... ................................................................... 1
1 Tests, checks, cleaning, stopping .............................................................. 1
1.1 Maintenance intervals ................................................................................ 2
2 General visual inspection ........................................................................... 3
3 Check that the bolts and nuts fit firmly ....................................................... 3
4 Inspection by an expert .............................................................................. 3
5 Cleaning ..................................................................................................... 4
5.1 Cleaning the hopper ................................................................................... 5
5.2 Cleaning the conveyor and auger .............................................................. 5
6 Preserving the paver finisher ..................................................................... 6
6.1 Shutdowns for up to 6 months ................................................................... 6
6.2 Shutdowns lasting from 6 months to 1 year ............................................... 6
6.3 Recommissioning the machine .................................................................. 6
7 Environmental protection, disposal ............................................................ 7
7.1 Environmental protection ........................................................................... 7
7.2 Disposal ..................................................................................................... 7
8 Bolts - torques ............................................................................................ 8
8.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9 ......................... 8
8.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9 ................................. 9
F110.18 Lubricants and operating substances ............................... 1
1 Lubricants and operating substances ........................................................ 1
1.1 Capacities .................................................................................................. 3
2 Operating substance specifications ........................................................... 4
2.1 Notes on diesel fuel ................................................................................... 4
2.2 Drive engine TIER III (o) fuel specification ................................................ 4
2.3 Drive engine TIER IV (o) fuel specification ............................................... 4
2.4 Engine - lubricating oil ................................................................................ 5
2.5 Cooling system .......................................................................................... 5
2.6 Hydraulic system ........................................................................................ 5
2.7 Pump distribution gear ............................................................................... 5
2.8 Drive unit planetary gear ............................................................................ 5
2.9 Auger box .................................................................................................. 6
2.10 Grease ...................................................................................................... 6
2.11 Hydraulic oil ............................................................................................... 7

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