Atlas Copco Dynapac F1000W T4i Troubleshooting guide

F1000W T4i
Edit.2 Mar.2016 D717410129(A4);4812247566(A5)
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OPERATION & MAINTENANCE
Paver Finisher
EN Keep for later use in document compartment
Valid for:

www.atlascopco.com

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US_wheel_10ftIVZ.fm 1-6 - 02-0103
Table of contents
VPreface ..................................................................................... 1
1General safety instructions .................................................................................................. 3
1.1 Acts, directives, accident prevention regulations ................................................................. 3
1.2 Warning instructions ............................................................................................................ 3
1.3 Prohibitive signs .................................................................................................................. 6
1.4 Protective gear .................................................................................................................... 7
1.5 Environmental protection ..................................................................................................... 8
1.6 Fire prevention ..................................................................................................................... 8
1.7 Further instructions .............................................................................................................. 9
ACorrect use and application ................................................... 1
BVehicle description ................................................................. 1
1Application ........................................................................................................................... 1
2Description of assemblies and functions ............................................................................. 2
2.1 Vehicle ................................................................................................................................. 3
Construction ...................................................................................................................3
3Danger Zones ...................................................................................................................... 6
4Technical data, standard configuration ................................................................................ 7
4.1 Dimensions (all dimensions in inches) ................................................................................. 7
4.2 Allowed angle of rise and slope ........................................................................................... 8
4.3 Permissible approach angle ................................................................................................ 8
4.4 Turning circle ....................................................................................................................... 8
4.5 Weights, F1000W ................................................................................................................9
4.6 Performance data ................................................................................................................ 9
4.7 Traction drive/chassis ........................................................................................................ 10
4.8 Engine ............................................................................................................................... 10
4.9 Hydraulic systemOperator stations .................................................................................... 10
4.10 Electrical system ................................................................................................................ 10
4.11 Operator stations ............................................................................................................... 11
4.12 Material compartment (hopper) ......................................................................................... 11
4.13 Conveyor ........................................................................................................................... 11
4.14 Augerr ................................................................................................................................ 11
4.15 Permissible temperature ranges ........................................................................................ 11
5Location of instruction labels and identification plates ....................................................... 12
6EN standards ..................................................................................................................... 17
6.1 Continuous sound pressure level on the F1000W Wheeled Paver, Cummins
QSB-6.70 Tier III Engine. .................................................................................................. 17
6.2 Operating conditions during measurement ........................................................................ 17
6.3 Measuring point configuration ........................................................................................... 18
C1.1 Transport ................................................................................. 1
1Safety regulations for transportation .................................................................................... 1
2Transportation on low-bed trailers ....................................................................................... 3
2.1 Preparations ........................................................................................................................ 3
2.2 Driving onto the low-bed trailer ............................................................................................ 6
2.3 Secure the paver finisher to the low-bed trailer: .................................................................. 6
2.4 After transportation .............................................................................................................. 7

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3Transportation ..................................................................................................................... 8
3.1 Preparations ........................................................................................................................ 8
3.2 Driving mode ..................................................................................................................... 11
4Loading by crane ...............................................................................................................13
5Towing ............................................................................................................................... 15
6Safely parking the vehicle .................................................................................................. 16
D1.1 Operation ................................................................................. 1
1Safety regulations ................................................................................................................ 1
2Controls ............................................................................................................................... 2
2.1 Operating panel ................................................................................................................... 2
3Auxiliary functions .............................................................................................................. 25
4Left / right remote controls and handsets .......................................................................... 27
Left / right remote control .............................................................................................. 28
Left / right handset ........................................................................................................ 37
D2.0 Operation ................................................................................. 1
1Operation of the graphical terminal ..................................................................................... 1
1.1 Navigation using Soft Keys .................................................................................................. 2
Brightness/Contrast
Adjustment .....................................................................................................................3
Main Menu - Start Menu ................................................................................................. 3
Main Menu - Basic Setup ............................................................................................... 4
Main Menu - Basic Setup
-Time / Date .................................................................................................................... 5
Main Menu - Basic Setup
-Language ......................................................................................................................5
Main Menu - Basic Setup
-Units .............................................................................................................................. 6
Main Menu - Diagnostics ................................................................................................ 7
Main Menu - Diagnostics
-System Info ...................................................................................................................8
Main Menu - Diagnostics
-Fault Log ....................................................................................................................... 8
Main Menu - Diagnostics
-Fault Log
Active and Previous Faults ............................................................................................. 9
Main Menu - Diagnostics
-Fault Pop-Up Alarms ................................................................................................... 10
Main Menu - Diagnostics
-Device List ...................................................................................................................11
Main Menu - Diagnostics
-Quick Data .................................................................................................................. 12
Start Display ................................................................................................................. 13
Display 01 .....................................................................................................................14
Display menu ................................................................................................................ 14
Display 02 .....................................................................................................................14
Display menu ................................................................................................................ 14
Active Faults Display .................................................................................................... 15
Fault Sources and Codes ............................................................................................. 15
Warnings Display .......................................................................................................... 17

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1.2 Engine Error messages ..................................................................................................... 18
1.3 FMI-codes .......................................................................................................................... 23
D3.0 Operation ................................................................................. 1
1Operating elements on the paver ........................................................................................ 1
Operator’s platform ........................................................................................................ 1
Seat console ...................................................................................................................1
Operating panel .............................................................................................................. 1
Driver's seat .................................................................................................................... 2
Batteries ........................................................................................................................ 2
Battery main switch ........................................................................................................ 3
Transport safeguards for the hopper ............................................................................. 4
Mechanical screed transport safeguard (to the left and the right beneath
the driver’s seat) .............................................................................................................4
Paving thickness indicator ............................................................................................. 5
Release Agent System ................................................................................................... 6
On/Off switch of working lights (1) .................................................................................. 7
On/Off switch hazard flasher (2): .................................................................................... 7
Warning Beacon ............................................................................................................. 7
Conveyor limit sensors ................................................................................................... 8
Ultrasonic auger limit sensors (left and right) ................................................................. 8
Sockets 24V ................................................................................................................... 8
D4.0 Operation ................................................................................. 1
1Preparation of operation ...................................................................................................... 1
Required equipment and tools ........................................................................................ 1
Before starting work
(in the morning or when starting paving) ........................................................................ 2
Checklist for the machine operator ................................................................................. 2
1.1 Starting the paver ................................................................................................................ 5
Before starting the paver ................................................................................................ 5
“Normal” starting ............................................................................................................. 5
Jump starting ..................................................................................................................7
After starting ................................................................................................................... 9
1.2 Transport Operation .......................................................................................................... 11
Lifting and securing the screed ..................................................................................... 11
Driving and stopping the paver ..................................................................................... 11
Switching off and securing the paver ............................................................................ 11
1.3 Preparations for paving ..................................................................................................... 12
Releasing agent ........................................................................................................... 12
Screed heater ............................................................................................................... 12
Direction marks ............................................................................................................. 12
Loading/distributing material ......................................................................................... 14
1.4 Starting for paving ............................................................................................................. 16
1.5 Check during paving .......................................................................................................... 17
Paver function .............................................................................................................. 17
Quality of the layer ....................................................................................................... 17
1.6 Interrupting/terminating operation ...................................................................................... 19
During breaks (i.e. the material supply truck is late) ..................................................... 19
During extended interruptions
(i.e. lunch break) ........................................................................................................... 19

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US_wheel_10ftIVZ.fm 4-6 - 02-0103
When work is finished ................................................................................................... 21
2Malfunctions ...................................................................................................................... 22
2.1 Problems during paving ..................................................................................................... 22
2.2 Malfunctions on the paver or screed ................................................................................. 24
E1.0 Set-up and modification ......................................................... 1
1Special notes on safety ....................................................................................................... 1
2Auger ................................................................................................................................... 2
2.1 Height adjustment ................................................................................................................ 2
2.2 Auger crossbeam - hydraulic height adjustment .................................................................. 2
2.3 Auger extension ................................................................................................................... 3
2.4 Mounting extension parts .................................................................................................... 4
2.5 Mounting support tube extensions ....................................................................................... 5
2.6 Installing tunnel plates ......................................................................................................... 6
2.7 Installing additional braces .................................................................................................. 7
3Screed ................................................................................................................................. 8
4Electrical connections .......................................................................................................... 8
4.1 Remotes from screed to paver ............................................................................................ 8
4.2 Right hand conveyor sensor control .................................................................................... 8
4.3 Right hand auger sensor control ......................................................................................... 8
4.4 Left hand conveyor sensor control ...................................................................................... 9
4.5 Left hand auger sensor control ............................................................................................ 9
4.6 Auger Chart ....................................................................................................................... 10
F1.0 Maintenance ............................................................................ 1
1Notes regarding safety ........................................................................................................ 1
F2.1 Maintenance Overview ........................................................... 1
1Maintenance overview ......................................................................................................... 1
F3.0 Maintenance - Conveyor ........................................................ 1
1Maintenance - Conveyor ..................................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 3
Chain tension of the conveyor (1) ................................................................................... 3
Conveyor tensioning sprocket bearings (2) .................................................................... 5
Conveyor bearing (3) ...................................................................................................... 5
Conveyor drive - (5) drive chains .................................................................................... 6
Conveyor drive - (6) planetary drive (left/right) .............................................................. 7
Conveyor chain guards / conveyor plates (7) ................................................................. 8
F4.0 Maintenance - Auger ............................................................... 1
1Maintenance - Auger sub-unit I ........................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 3
Auger - outer bearing (1) ............................................................................................... 3
Auger middle bearing (2) ................................................................................................ 3
Auger - drive gear neck bearing (3) ................................................................................ 4

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US_wheel_10ftIVZ.fm 5-6 - 02-0103
Auger bevel gear (on the RH and LH sides) (4) ............................................................. 5
Auger blade (5) ............................................................................................................... 6
F5.0 Maintenance - Engine ............................................................. 1
1Maintenance - engine sub-unit ............................................................................................ 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 4
Engine fuel tank (1) ....................................................................................................... 4
Engine lube-oil system (2) ............................................................................................. 5
Engine fuel system (3) ................................................................................................... 7
Engine air cleaner (4) ..................................................................................................... 9
Engine Coolant system (5) ........................................................................................... 11
Engine drive belt (6) ..................................................................................................... 13
F6.0 Maintenance - Hydraulic System ...........................................1
1Maintenance - hydraulic system .......................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Hydraulic System ................................................................................................................. 3
1.3 Points of maintenance ......................................................................................................... 4
Hydraulic oil tank (1) ....................................................................................................... 4
Suction/return flow hydraulic filter (2) ............................................................................. 6
Venting the filter: ............................................................................................................7
High pressure filter (3) .................................................................................................... 8
Pump distribution gear (4) .............................................................................................. 9
Hydraulic hoses (5) ....................................................................................................... 11
F7.1 Maintenance - Travel Drive, Steering .................................... 1
1Maintenance - travel drive, steering .................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 3
Wheel mounting nuts (1) ................................................................................................ 3
Rear wheels ................................................................................................................... 3
Front wheels (with front wheel drive) ............................................................................. 3
Planetary gear (2) ........................................................................................................... 4
Air pressure (driving wheels) (3) ..................................................................................... 6
Places of lubrication (4) .................................................................................................. 7
F8.1 Maintenance - Electronic System .......................................... 1
1Maintenance - Electronic system ......................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 3
Batteries (1) .................................................................................................................... 3
Electric fuses / relays (3) ................................................................................................ 4
Fuses in terminal box (B) ............................................................................................... 5
Relays in terminal box (C) ............................................................................................. 7
F9.0 Maintenance - Lubricating Points ......................................... 1
1Maintenance - Lubricating points ......................................................................................... 1

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1.1 Maintenance intervals ..........................................................................................................2
1.2 Points of maintenance ......................................................................................................... 3
Bearing points (1) ........................................................................................................... 3
F10.0 Checks, Decommissioning .................................................... 1
1Tests, check-up, cleaning, stopping .................................................................................... 1
1.1 Maintenance intervals ..........................................................................................................2
2General observation ............................................................................................................3
3Check performed by a specialist ......................................................................................... 3
4Cleaning .............................................................................................................................. 4
5Preservation for storage of paver ........................................................................................ 5
5.1 Downtime up to 6 months .................................................................................................... 5
5.2 Downtime between 6 months and 1 year. ........................................................................... 5
5.3 Re-commissioning: ..............................................................................................................5
F11.0 Lubricants and Operating Substances ................................ 1
1Lubricants and operating substances ................................................................................. 1
1.1 Capacities ............................................................................................................................ 2
6 Environmental protection, disposal .....................................................................................6
6.1 Environmental protection ........................................................................................................6
6.2 Disposal .................................................................................................................................6

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V_01_US.fm
VPreface
Safe operation of the machine requires specific knowledge that is in these operating
instructions. The information is provided in a concise, clearly structured form. The in-
dividual chapters are arranged in alphabetical order and every chapter starts with
page 1. The individual pages are identified by the chapter letter and the page number.
Example: Page B 2 is the second page of chapter B.
These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.
Safety instructions and important notes are identified by the following:
Danger is used ot indicate the presence of a hazard which will cause severe per-
sonal injury, death, or substantial property damage if the warning is ignored.
Warning is used to indicate the presence of a hazard which can cause severe personal injury, death, or
extensive property damage if the warning is ignored.
Caution is used to indicate the presence of a hazard which will or can cause minor
personel injury or property damage if the warning is ignored.
Notifies people of installation, operation or maintenance information which is impor-
tant but not hazard-related. Hazard warnings should never be included under the No-
tice indicator.
NOTE:
Note is used for supplementary information not directly effecting safety or damage to
the equipment. Note can also refer to special information on the efficient use of the
equipment.
In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating the present operating instructions at the
same time.

V 2
V_01_US.fm
Dynapac (China) Compaction & Paving Equipment Co., Ltd.
No.38, Quanwang Road,
Wuqing High Tech Industrial Park,301700,
Tianjin, China
www.dynapac.com