Atlas Copco CP275 Tier II User manual

Instructions ManualInstructions
Operating & Maintenance
Rubber wheel roller
CP275 Tier II
Diesel ngine
Cummins 4BTAA3.9
Serial number
10000508x0C002027-
Translation of original instruction
4812268997.pdf
Reservation for changes
Printed in China

Contents
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4812268997.pdf
Table of contents
Instruction ......................................................................................................................................... 1
The machine..................................................................................................................................... 1
Intended use .................................................................................................................................... 1
Warning symbols ............................................................................................................................. 1
Safety information............................................................................................................................ 2
General ............................................................................................................................................ 3
Safety – General instructions........................................................................................................... 5
Safety – when operating................................................................................................................... 7
Slopes.............................................................................................................................................. 7
Driving near edges ........................................................................................................................... 8
Safety (Optional) ............................................................................................................................... 9
Air conditioning (Optional)................................................................................................................ 9
Special instructions.........................................................................................................................11
Special instructions.........................................................................................................................11
Standard lubricants and other recommended oil and fluids...........................................................11
High ambient temperatures, above +40°C (104°F)..........................................................................11
Lower ambient temperature – Freeze risk......................................................................................11
Temperatures...............................................................................................................................11
High pressure cleaning ................................................................................................................12
Fire fighting .................................................................................................................................12
Roll Over Protective Structure (ROPS), ROPS approved cab .........................................................12
Jumping starting (24V).................................................................................................................14
Technical specifications......................................................................................................................15
Technical specifications ..................................................................................................................15
Noise level ......................................................................................................................................15
Technical specifications - Dimensions .............................................................................................16
Weights and volumes ......................................................................................................................17
Working capacity.............................................................................................................................18

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4812268997.pdf
General ...........................................................................................................................................18
Tightening torques..........................................................................................................................19
Machine description............................................................................................................................21
Identification ...................................................................................................................................21
Product identification number on the frame .....................................................................................21
Machine plate..................................................................................................................................21
Explanation of 17PIN serial number .................................................................................................22
Engine plate....................................................................................................................................22
Safety decals...................................................................................................................................24
Locations – Control panel and controls............................................................................................27
Locations & control, cab..................................................................................................................28
Function description of instruments and controls in the cab ............................................................29
Using the cab controls.....................................................................................................................30
Defroster......................................................................................................................................30
Heat.............................................................................................................................................30
AC ...............................................................................................................................................30
Electrical system.............................................................................................................................31
Fuse ............................................................................................................................................32
Cab, fuse.....................................................................................................................................32
Operation ...........................................................................................................................................33
Before starting ................................................................................................................................33
Master switch – Switching on .......................................................................................................33
Before starting ................................................................................................................................34
1
.
Control panel and lights - Check ...............................................................................................34
2
.
Forward and backward lever - Check.........................................................................................34
3
.
Parking brake - Check...............................................................................................................35
View................................................................................................................................................35
Operator position ............................................................................................................................36
Interlock..........................................................................................................................................36
Operating the roller .........................................................................................................................37

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4812268997.pdf
Speed selecting...............................................................................................................................37
Operating on a slope .......................................................................................................................38
Checking the treads on the tires ......................................................................................................39
Variable tire pressure (air-on-the-run) (Option).................................................................................39
Ballast box......................................................................................................................................40
Driving (Ground Pressure)...............................................................................................................41
Ground pressure..........................................................................................................................41
Low tire pressure – 380kPa (55 psi) ..............................................................................................42
Normal tire pressure – 510kPa (70 psi)..........................................................................................43
High tire pressure – 780kPa (110 psi)............................................................................................43
Interlock/Emergency stop/Parking brake - Check .............................................................................44
Normal braking................................................................................................................................44
Emergency braking .........................................................................................................................45
Switching off...................................................................................................................................45
Chocking the wheels .......................................................................................................................45
Master switch..................................................................................................................................46
Long-term parking ..............................................................................................................................47
Miscellaneous.....................................................................................................................................49
Lifting .............................................................................................................................................49
Lifting the roller ...........................................................................................................................49
Lifting the roller with jack.............................................................................................................49
Roller prepare for transport .............................................................................................................50
Towing the roller .............................................................................................................................52
Operating instructions - Summary.......................................................................................................53
Preventive maintenance......................................................................................................................55
Maintenance – Lubricants and symbols...............................................................................................57
Maintenance – Maintenance schedules................................................................................................59
Service and maintenance points......................................................................................................59
General ...........................................................................................................................................60
Every 10 hours of operation (Daily)..................................................................................................60

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After the FIRST 50 hours of operation ..............................................................................................61
Every 50 hours of operation (Weekly)...............................................................................................61
Every 250 hours of operation (Monthly)............................................................................................62
Every 500 hours of operation (Every three months)..........................................................................62
Every 1000 hours of operation (Every six months)............................................................................63
Every 2000 hours of operation (Yearly).............................................................................................64
Maintenance – 10h ..............................................................................................................................65
Diesel engine – Check oil level.........................................................................................................65
Hydraulic reservoir – Check fluid level .............................................................................................66
Coolant level – Check......................................................................................................................66
Fuel tank – Refueling.......................................................................................................................67
Wheel scrapers – Control ................................................................................................................68
Removing the scrapers....................................................................................................................68
Water tank, std – Filling ...................................................................................................................69
Brake fluid level – Check .................................................................................................................69
Sprinkler system .............................................................................................................................70
Cleaning of sprinkler nozzle .........................................................................................................70
Sprinkler system - Check..............................................................................................................70
Sprinkler system – Freeze risk......................................................................................................71
Freeze protection .........................................................................................................................71
Check the emergency stop system pressure.................................................................................71
Tires - Tire pressure ........................................................................................................................72
Maintenance – 50h ..............................................................................................................................73
Air cleaner – Checking – Change the main air filter...........................................................................73
Air cleaner – Cleaning .....................................................................................................................74
Backup filter – Change ....................................................................................................................74
Tires – Tire pressure........................................................................................................................75
Fuel filter – Draining ........................................................................................................................76
Air conditioning (Optional) – Inspection...........................................................................................77
Air conditioning (Optional) – Cleaning .............................................................................................77

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Air conditioner compressor belt – Check .........................................................................................78
Upper/Lower Pivot bearing - Lubrication..........................................................................................79
Maintenance – 250h ............................................................................................................................81
Fuel filter – Replacing......................................................................................................................81
Diesel engine – Oil change...............................................................................................................82
The engine fuel filter – Changing .....................................................................................................83
Diesel engine – Replacing oil filter ...................................................................................................83
Hydraulic oil cooler – Checking – Cleaning ......................................................................................84
Air conditioning (Optional) – Inspection...........................................................................................84
Battery – Check condition................................................................................................................85
Driven chain maintenance ...............................................................................................................86
Driving gear – Check oil level...........................................................................................................87
Maintenance – 500h ............................................................................................................................89
Hydraulic reservoir – Check.............................................................................................................89
Maintenance – 1000h...........................................................................................................................91
Air cleaner – Changing ....................................................................................................................91
Fuel tank - Cleaning.........................................................................................................................92
Watering system – Draining.............................................................................................................92
Backup filter – Change....................................................................................................................92
Hydraulic filter – Change .................................................................................................................93
Cab – Fresh air filter - Replacing......................................................................................................94
Wheel gear – Oil change..................................................................................................................94
Drive gear – Replenishing the oil .....................................................................................................95
Propulsion pump filter – Replace.....................................................................................................95
Emergency stop – Adjustment.........................................................................................................96
Maintenance – 2000h...........................................................................................................................97
Hydraulic reservoir – Fluid change...................................................................................................97
Fuel tank – Cleaning........................................................................................................................98
Water system – Draining..................................................................................................................98
Water tank – Cleaning......................................................................................................................99

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Air conditioning (Optional) – Overhaul .............................................................................................99
Air conditioning (Optional) – Drying filter – Inspection ...................................................................100
Engine – Replacing the coolant......................................................................................................101
Gear oil – Replacement..................................................................................................................102
Hydraulic oil change (2000 hours or 1 year)....................................................................................102
Drive chain – Adjustment...............................................................................................................103
Additional instruction .......................................................................................................................105
Oil spray system (Optional) ...........................................................................................................105
Spray volume – Adjustment...........................................................................................................106
Maintenance – Oil spray system (Optional) ....................................................................................106
Temporary cleaning.......................................................................................................................106
Air on the run (Optional)................................................................................................................107
Air charge and discharge...............................................................................................................108
Maintenance – Air on the run (Optional).........................................................................................108
Disposal..........................................................................................................................................111

Introduction
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4812268997.pdf
2017-05-10
Introduction
The machine
Dynapac CP275 is a heavy rubber wheel roller in the 27
tones class, with a working width of 2370 mm.
It has five guide wheels at the front, and four drive
wheels at the back. The hydrostatic drives, flexible
ballast solution, and a wide range of optional equipment
mean that the machine is available in many different
configurations.
Intended use
CP275 is mainly used together with other asphalt
rollers for surface sealing. Thanks to its weight, it is also
suitable for soil compaction.
The attachment or installation of additional devices,
which are used to intervene in the function of the
machine or with which its function are supplement, is
only permitted with the written approval of the
manufacturer.
If necessary, approval should be sought from local
authorities.
Consent from the authorities is however no substitute
for approval from the manufacturer.
Warning symbols
WARNING ! Marks a danger or a
hazardous
procedure that can result in
life threatening
or
serious injury
if the warning is ignored.
CAUTION! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.

Introduction
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Safety information
It is recommended to at least train
operators in handling and daily maintenance of
the machine in accordance with the instruction
manual.
Passengers are not allowed on the machine, and
you must sit in the seat
when operating the
machine.
The safety manual supplied with the
machine must be read by all roller operators.
Always follow the safety instructions. Do not
remove the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure that
this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction
m
anuals if lost, damaged or unreadable.
Ensure good ventilation (extraction of air
by fan) where the engine is run indoors.
Prevent persons from entering or
remaining in the danger area, i.e. a distance of at
least 7 m (23 ft) in all directions from operating
machines.
The operator may allow a person to remain in the
danger area, but should then observe caution and
operate the
machine only when the person is
visible or has given clear indications of where he
or she is.