Aurora ZENTAI User manual

www.aurorasuspendedres.com
[phone] | 4/1 Simmons Street | Ballina NSW 2478, Australia
INSTALLATION
AND USER MANUAL
THE ZENTAI SUSPENDED FIRE
Bioethanol

2
CONTENTS
1. PLANNING
INTRODUCTION 4
CLEARANCE TO COMBUSTIBLES 5
2. DIMENSIONS & SPECIFICATIONS
FEATURES, WEIGHTS AND DIMENSIONS 7
3. INSTALLATION
SUSPENSION BRACKET 10
LOWER FLUE 12
HOOD 14
FIREBOX 15
BIOETHANOL FIREPLACE 15
FOR INSTALLERS 16
INSTALLATION CHECKLIST 17
We would like to thank you for your purchase of an Aurora Suspended Fire.
The care and crasmanship we put into each re will give you trouble free
heang for many years to come.

1.
PLANNING

INSTALLATION AND USER MANUAL
1
4
PLANNING
For your safety, ensure you have read the
operaon guidelines prior to use. Your re
must be installed by a qualied professional.
Refer to our website for assistance nding
an installer in your area:
aurorasuspendedres.com/planning-custom-
er-support/faq/
INSTALLATION PROCESS
1. Choose the posion of rebox and
ue ensuring that you follow the
clearances described within this
secon.
2. Install the suspension bracket
3. Install the lower ue
4. Install the hood
5. Fix the base to the oor
6. Insert the burner and glass re screen
!Mixing of appliance or ue-system
components from dierent sources or
modifying the dimensional specicaon
of components may result in hazardous
condions. Where such acon is
considered, Aurora res should be
consulted in the rst instance.
INTRODUCTION

AURORA SUSPENDED FIRES
5
A combusble surface is anything that can burn (i.e.
plaster, wall paper, wood, fabrics etc.) These surfaces
are not limited to those that are visible, but also include
materials that are behind non-combusble material. Timber
frames behind gyprock are considered combusble.
IMPORTANT
Window frames must also be considered. Timber
window frames must be treated as combusble surfaces.
Aluminium frames can be treated as non-combusble
The base or hood must be a minimum of 240mm away
from combusble or 100mm from non-combusble
materials.
CLEARANCE
TO COMBUSTIBLES
WALL
MINIMUM 240mm
ZENTAI BASE
BURNER
WALL

2.
DIMENSIONS
& SPECIFICATIONS

AURORA SUSPENDED FIRES
7
FEATURES
·Material: 3mm Steel
· Finish: high temperature
coang system
·Heat Output: 5.99kW
· Colour: mae black
(A range of other colours are
available on request. For more
informaon visit our website.)
Base Diameter 900mm
Hood Height 1250mm
Base Weight 37kg
Hood Weight 55kg
Flue weight 15kg/m
WEIGHT & DIMENSIONS
HEIGHT ADJUSTED TO SUIT
230
350
1250
900
550
THE ZENTAI

INSTALLATION AND USER MANUAL
8
CEILING BRACKET
FLUE
HOOD
BASE
2DIMENSIONS & SPECIFICATIONS

CEILING BRACKET 3.
INSTALLATION

10
25MM MINIMUM CLEARANCE25MM MINIMUM CLEARANCE
25MM
CEILING COVER PLATE
SUPPORT TO SPAN
ACROSS CEILING JOISTS
THE LARGEST ROUND
SECTION MUST PROTRUDE
DOWN FROM THE CEILING A
MINIMUM 25MM UNLESS THE
CEILING IS MADE FROM A
NON-COMBUSTIBLE MATERIAL
SUCH AS CONCRETE
CEILING
FLAT CEILING INSTALLATION:
The bracket must be structurally secured within the roof, as shown on the diagram.
The large round body of the ceiling bracket must protude down through the nished
ceiling level by a minimum of 25mm.
You must leave a 25mm clearance gap between the bracket and the ceiling. The gap
will be covered by the ceiling cover plate.
SUSPENSION BRACKET
FLUE
3INSTALLATION INSTALLATION AND USER MANUAL

AURORA SUSPENDED FIRES
11
PITCHED CEILING INSTALLATION
Custom Made
For pitched ceilings we have 5 bracket sizes which your
installer will adjust to achieve the exact angle for your
installaon.
· Up to a 5 degree pitch = Flat bracket
· 5 to 15 degree pitch = 10 degree bracket
· 15 to 25 degree pitch = 20 degree bracket
· 25 to 35 degree pitch = 30 degree bracket
· 35 to 45 degree pitch = 40 degree bracket
A custom bracket is available for anything larger than a
45 degree pitch. When installing the bracket, it is very
important that the bracket is sing plumb.
The installer may need to chock up one side of the bracket,
with non combusble material i.e. cement sheet.
»
CEILING BRACKET
CEILING COVER PLATE
LOWER FLUE

12
INSTALLATION AND USER MANUAL
3INSTALLATION
LOWER FLUE LENGTHS
We supply the lower ue in the standard sizes listed
below. The extra length will be pushed up into the ceiling
bracket, enabling you to set the correct distance from the
hood to the base.
FLUE LENGTHS
INSTALLING A TWO PIECE LOWER FLUE
Lower ues over 3 metres are supplied in two parts and are
joined internally with a ue connector. This assists installers
in achieving a safe and successful installaon.
Do not aempt to join these prior to aaching to the
suspension bracket.
1. Aach the upper piece to the suspension
bracket rst.
2. When this is in place aach the lower part.
Sizes above 3m will come
in two pieces, with an
internal joiner.
1.6m 2.5m
1.8m 2.75m
2.0m 3.0m
2.25m
LOWER FLUE

AURORA SUSPENDED FIRES
13
INSTALLING THE INTERNAL LOWER FLUE
The lower acve ue is delivered with addional length to
allow for small changes to set the correct hood height.
1. First posion the lower ue inside the suspension
bracket 1930mm from the oor. Ensure the seam of
the ue is to the back
2. Once the 1930mm height is achieved ghten the
8 grub screws. Use a level to ensure that the ue
is perfectly vercal.
GRUB SCREWS ONCE
THE 8 GRUB SCREWS
ARE TIGHTENED, THE
LOWER FLUE IS SECURE
AND WILL NOT MOVE
LOWER FLUE INSERTED
MINUMUM 200MM FROM
BOTTOM OF CONNECTOR
CEILING BRACKET
CONNECTOR
MINIMUM 200MM
1930MM
FLOOR

INSTALLATION AND USER MANUAL
14
3INSTALLATION
INSTALLING THE HOOD
1. Once the lower acve ue is secured in place li
the Hood into posion and line up the bolt holes.
The seam of the hood to be at the rear.
2. Fit all bolts into the holes before ghtening.
CEILING BRACKET
FLUE
HOOD
HOOD

AURORA SUSPENDED FIRES
15
ZENTAI BASE
The Zentai base must be secured to the oor using the circular plate and
bolts provided. Ensure the base is posioned in the centre beneath the
hood.
Once the base is xed to the oor, posion the AB8 burner into the centre
of the base and install the glass protecon screen.
FIXING BOLTS
FIXING PLATE
GLASS SCREEN
BASE
The Zentai replace is ed with an EcoSmart AB8 burner
which uses bioethanol fuel.
As bioethanol gives o nothing but water vapour there is
no need for an external ue. The lower acve ue will be
blanked inside.
BIOETHANOL FIREPLACE

INSTALLATION AND USER MANUAL
16
3INSTALLATION
CLEANING UP
If the re paint has accumulated dust, ngerprints or other
residue during installaon Wipe the rebox and lower ue
down with a lile water and a scratch free glass polishing
cloth. Use a light spray of WINDEX if required.
DO NOT RUB THE PAINT. A LIGHT PRESSURE IS ALL
THAT IS NEEDED.
HANDING OVER CHECKLIST
Read the Users instrucons and instruct the user on
the operaon of the replace and cleaning methods.
Leave instrucons with the customer.
Inform the customer that any odours are due to
the newness of materials and will disperse aer the
inial burn.
Advise the customer on the importance of an
adequate air supply.
FOR INSTALLERS

AURORA SUSPENDED FIRES
17
INSTALLATION MUST TAKE PLACE IN THE FOLLOWING ORDER
Suspension bracket installed plumb
and clear of combusbles. Dropbox
to protrude minimum 25mm below
ceiling. More than 25mm should
only be used if the roof space
prohibits a 25mm drop.
25mm minimum clearance
from the ceiling bracket to any
combusble material within the
roof space.
25mm clearance gap between the
bracket and the ceiling. This gap will
be covered by the ceiling cover plate.
Lower ue installed
1930mm from the oor.
Grub screws ghtened.
Hood lied into posion evenly, all
bolts installed and ghtened.
Base secured to the oor glass
screen installed
IMPORTANT
This must be cked and signed by
the person who installs your re and
returned to aurora suspended res
following installaon for any warranty
claims to be honoured.
NAME
SIGNATURE
DATE
INSTALLATION CHECKLIST

[phone]
4/1 Simmons Street
Ballina NSW 2478, Australia
www.aurorasuspendedres.com
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|
Byron Bay