Aussie Pumps Eco-Clean AB Scud Cadet Series Assembly instructions

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
Aussie Pumps
March 2018
OPERATOR’S INSTRUCTION MANUAL
Operators must read this manual and
understand it before operang this machine
March 2018
REF: ABSCMK1SERIES_2018/1
Aussie Eco-Clean
AB Scud Cadet Series
Australian Pump Industries
www.aussiepumps.com.au
Models: AB Scud 30
AB Scud 40

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
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Aussie Pumps March 2018
This Aussie Eco Clean product is guaranteed against
faults in manufacture for two years from purchase.
The Bertolini pump has a four year warranty, but must
be serviced by an authorised service agent every six
months to maintain this warranty. Keep your receipt
as proof of purchase and all service receipts. This
guarantee is invalid if the product is found to have
been abused in any way, or not used for the purpose
for which it was intended.
Roune maintenance is the owners responsibility.
Failure to maintain the machine in line with the
services outlined on the back page will invalidate
warranty. High pressure accessories carry a 3 month
warranty
Where possible return faulty goods to the place of
purchase. No products can be returned to us without
our prior permission. The reason for return must be
clearly state.
N.B. Warranty is not transferrable to third pares in
the event of sale of the machine within the warranty
period. Please note that any parts used in warranty
repairs are guaranteed for a period limited by the
original warranty of the parent product.
Our goods come with guarantees that cannot be
excluded under the Australian Consumer Law. You are
entled to a replacement or refund for a major failure
and for compensaon for any other reasonably
foreseeable loss or damage. You are also entled to
have the goods repaired or replaced if the goods fail
to be of acceptable quality and the failure does not
amount to a major failure.
The benets under the Aussie Pump warranty are in
addion to other rights under Australian Consumer
Law.
AUSSIE ECO CLEAN AB SCUD CADET SERIES
OPERATING & MAINTENANCE INSTRUCTIONS
SPECIFICATIONS:
Model Pump
Pressure
(psi)
Bertolini
Pump
Model
EWP Pressure
with turbo lance
Flow
rate
(lpm)
Engine Pump
rpm
Weight
(kg)
AB Scud 30 3,000 WBXG3025 4,785 10 Honda GX200 6.5HP 3200 45
AB Scud 40 4,000 TMG4035 6,000 13 Honda GX390 13HP 3200 80
GUARANTEE … EXCLUSIVE 4 YEAR PUMP + 3 YEAR ENGINE WARRANTY (HONDA ONLY)
Specicaons ....................................................... 2
Safety precauons ............................................... 3
Frame & wheel care ............................................. 3
Assembly & Preparaon for use .......................... 4
A: Machine preparaon ............................. 4
B: Hose connecons .................................. 5
C: Before starng ...................................... 6
D: Starng the engine ............................... 6
E: Pressure washing .................................. 6
F: Applying detergent ............................... 7
G: Stopping the machine .......................... 7
Care & Maintenance ........................................... 8
Troubleshoong guide ........................................ 9
Parts idencaon .............................................. 10
Replacement parts .............................................. 11
Pump parts .......................................................... 12
Blaster Risk Assessment ...................................... 14
Warnings ............................................................. 16
Pressure cleaner daily checks ............................. 16
Three monthly regular service ............................ 16
Contents

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 3
Aussie Pumps
March 2018
1. DO NOT direct the spray jet at any person or
animal. Keep hands and feet clear of the
cleaning nozzle at all mes.
2. DO NOT direct spray jet at any surface that
may contain asbestos material.
3. DO NOT hold a nger over the high pressure
nozzle.
4. DO NOT direct the spray jet at the machine
itself or any electrical equipment.
5. Aer use release the pressure in the high
pressure hose by operang the gun trigger.
6. DO NOT aempt any mechanical repair. If you
have a problem with your machine contact
your local Aussie Eco Clean Service Division,
phone [phone].
7. DO NOT supply any liquid other than water to
the pump inlet.
8. DO NOT run dry; cold water re-entering the
pump will cause the pump pistons to crack.
9. DO NOT pull the high pressure hose if it has
formed kinks or nooses.
10. DO NOT pull the hose over sharp objects.
11. DO NOT aempt to disconnect any hose or
coupling with pressure sll in the hose.
12. DO NOT operate the machine whilst standing
on ladders, use a plaorm tower or
scaolding.
13. Operate in well venlated areas only.
14. DO NOT ll the fuel tank while engine is
running.
15. DO NOT try to repair a leak in the hose or
connecon while the system is under
pressure.
16. DO NOT substute any component part on
this machine. Use of incorrect parts could
cause serious personal injury.
17. Children should NOT be allowed to use the
machine.
18. We recommend the use of personal safety
equipment when using the machine, for
example goggles, boots and overalls that oer
protecon against a high pressure water jet .
* * W A R N I N G * *
AUSSIE AB SERIES HIGH PRESSURE WATER BLASTERS ARE DESIGNED
FOR PROFESSIONAL OPERATORS ONLY
SAFETY PRECAUTIONS - IMPORTANT
FRAME & WHEEL CARE … MAINTAIN OPTIMUM PERFORMANCE
Aussie AB blasters now come ed with
top quality at free tyres.
To maintain tyre shape ...
1. Ensure that straps used to secure the
unit during transit are not over
ghtened to the point where tyres
misshape.
2. Do not leave the unit strapped down
for extended periods.
3. Do not drop the unit; this could cause
frame distoron or damage bearings.

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
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Aussie Pumps March 2018
Before proceeding with assembly of your new Aussie
AB Scud Cadet high pressure blaster, check that all
parts listed below are included.
 1 x Gun handle assembly
 1 x High pressure hose
 1 x Lance and nozzle assembly
 1 x Foamer (AB30 Hose reel version only)
A. Machine Preparaon (inial start-up)
1. Check the oil in the pump.
With the machine on a level surface the oil lever
should cover the red spot in the oil level sight
glass on the side of the machine. If necessary, top
up with SAE 75W-90. Do not mix dierent grades
of oil as this may aect the machines
performance. If alternave oil is used, rst empty
out oil by unscrewing drain plug in boom of
machine.
2. Ensure breather plug is ed to pump.
WARNING: Before operaon ensure top mounted
travel plug is replaced by the yellow breather
plug. Failure to t breather and keep clean can
result in over pressuring of oil chamber (crank
case) and can blow oil seals. This will void
warranty.
3. Check oil level in engine and ll with proper
grade oil if necessary. (SAE 10W-30 for Honda
engines, check engine manual for other makes)
4. Check fuel level and ll if necessary. (unleaded
petrol)
5. Assemble gun/lance.
6. Fit hose reel to frame (purchased separately)
Fing instrucons for oponal hose reel (AB40 only)
 Securely clamp the hose reel mounng bar across
the top of the Scud frame using the two sets of
nuts and bolts supplied (AB40 only). Aussie Pumps
recommends using Locte on the bolts to prevent
them vibrang loose.
 Fit hose reel to the mounng bar using the four
sets of nuts and bolts supplied. Ensure all bolts are
securely ghtened and use Locte to prevent
them vibrang loose.
 The reel should be posioned so that it rotates
fore/a to aid ng whip hose.
ASSEMBLY AND PREPARATION FOR USE
Pump oil level
Breather plug

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 5
Aussie Pumps
March 2018
 Connect whip hose to high pressure outlet on
pump.
 Fit handle to reel.
 Fit gun to hose using C1500.24 nipple.
Start up machine (see below) and check for leaks.
All leaks must be reced before using machine.
B. Hose Connecons
1. Connect high pressure hose to machine outlet (if
hose reel not ed).
2. If oponal low pressure downstream, in-line
chemical injector is to be used, connect the
injector tube to the detergent inlet and place the
other end of the tube, with the strainer aached,
in the chemical container (not supplied).
3. Connect gun/lance assembly to high pressure
hose.
4. Check inlet water lter is clean then connect
water supply hose to machine. Use a 25mm
(minimum) hose .
Incoming water supply must deliver double the ow
of the machine. If quesonable, check supply at
machine. If supply is insucient, do not operate
from this outlet. For residenal use, the outlet
closest to the meter will usually deliver the highest
ow rate. Connect only to clean town water
supply.
Warning:
Do not operate from tank or pond. Doing so will
cavitate the pump causing damage. Cavitaon or
pump starvaon is not covered by warranty.
Cavitaon is a phenomenon causing vacuum
pockets to form within the pump that eventually
implode under pressure ping the internal pump
surfaces.
UNLOADER SETTING
The high pressure unloader on the machine is factory set to operate the pump at
it’s rated pressure. DO NOT ADJUST. Tampering with the unloader will void
warranty and can be dangerous.
Thermal dump
Safety valve
Detergent injector ...
aach poly tube with strainer
HP hose connecon
Supply hose
connecon
Unloader - factory set,
DO NOT adjust
Aussie Safety Protecon Kit

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
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Aussie Pumps March 2018
C. Before starng the machine
OPERATE IN WELL VENTILATED AREAS ONLY.
1. Ensure machine is level
2. Turn on water supply.
3. Pull gun trigger unl water starts to ow in a
steady steam then release trigger.
D. Starng the engine
(refer to engine manual for more details)
1. Ensure fuel valve is open
2. Move the choke on the engine to the closed
posion . If engine is warm, move choke half-way.
3. Turn engine ON/OFF switch to ON
4. Hold the gun trigger on.
5. Start engine, pull the recoil starter grip lightly unl
resistance is felt, then pull briskly.
6. Aer engine starts, release the gun trigger and
slowly open the choke.
7. Warm up engine for 3 minutes without load.
E. Pressure washing
WEAR PROPER FACE PROTECTION WHEN OPERATING
PRESSURE WASHER!
AB Scud 30: single vario lance.
For high pressure jeng the black plasc lance
head should be pushed fully in. Rotate the
plasc head to adjust the angle of the spray jet.
When low pressure and high ow is required,
including detergent applicaon, pull the plasc
lance head out unl it clicks.
AB Scud 40: dual lance.
For high pressure jeng rotate side grip on dual
lance backwards unl it stops. Fine control of
pressure/ow can be made with small
adjustments to the rotaon of the grip. On the
single lance There is no pressure adjustment
available on single lance opons.
When low pressure and high ow is required,
including detergent applicaon, unwind grip
two complete turns. Adjust the detergent
control on the pump as required.
HIGH PRESSURE SPRAY CAN PENETRATE THE SKIN AND CAUSE SERIOUS INJURY!
NEVER POINT THE SPRAY GUN AT YOURSELF, OTHER PEOPLE OR ANIMALS.
SHOULD SPRAY PENETRATE THE SKIN, SEEK MEDICAL ATTENTION IMMEDIATELY!
Choke … closed posion
Throle … fully open
Fuel value open
High pressure
Low pressure
Fan jet adjustment

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 7
Aussie Pumps
March 2018
NOTE: Check the system for water leaks, fuel leaks,
oil leaks, hose kinks, etc. Correct any problems before
proceeding.
Machine is now ready for operaon.
F. Applying detergent
NOTE: The detergent injecon uses a venturi acon
and operates when low pressure is selected on the
gun assembly.
For longer hose lengths (over 8m for the AB30 & 10m
for the AB40) the detergent injector will not operate
successfully. Use a foamer lance instead (included
with AB30 hose reel version, otherwise oponal).
1. Prepare pressure washer detergent soluon as
required by manufacturer.
2. Place detergent siphon tube/lter into soluon.
3. Adjust lance to low pressure seng (refer to
secon E).
4. Apply cleaning soluon to a dry surface, starng at
lower poron of areas to be washed and work
upward, using long overlapping strokes.
5. Allow me for detergent to acvate and then rinse
o. DO NOT allow detergent to dry on.
IMPORTANT; You must ush the injecon system
aer each use by placing siphon hose into a bucket of
clean water, then run pressure washer in low
pressure for 2 minutes.
Using Foamer (supplied with AB30 hose reel version)
1. Using brass nipple supplied
(C1500.06, M22 x ¼M), aach
foaming nozzle to the gun in place of
Vario lance.
2. Prepare pressure washer detergent
soluon as required by
manufacturer.
3. Fill foamer bole and screw into foamer nozzle.
Ensure siphon tube is aached inside bole.
4. Spray angle can be adjusted by rotang the nozzle
cover. The amount of foam delivered is adjusted
with the knob on top.
5. Apply cleaning soluon to a dry surface, starng at
lower poron of areas to be washed and work
upward, using long overlapping strokes.
6. Allow me for foam to acvate and then rinse o.
DO NOT allow foam to dry on.
IMPORTANT: rinse foamer nozzle & bole with clean
water aer every use to prevent clogging.
G. Stopping the machine
1. If using the detergent injector, ush out the
chemical by running clean water through the
system.
2. Allow machine to run for 1 minute without load
to cool before stopping.
3. Turn engine ON/OFF switch to OFF
4. Pull recoil start unl compression resistance is
felt. Store the machine in this posion to help
prevent valve warpage or scking.
5. Close fuel valve.
FAILURE TO CLOSE THE FUEL VALVE ON THE
ENGINE CAN CAUSE FUEL LEAKAGE WHEN THE
MACHINE IS BEING TRANSPORTED!
6. Turn o water supply.
7. Pull gun trigger to release all pressure in the
system, then LOCK THE TRIGGER.
8. Hoses may now be disconnected from the
machine.
Failure to release pressure before disconnecng the
hose quick coupler will result in the quick coupler o-
ring seal blowing out. This o-ring must be replaced
before operang machine.
WARNING .... DO NOT RUN EXCESSIVE BY-PASS
SWITCH MACHINE OFF WITHIN TWO MINUTES OF CEASING OPERATION.
XCESSIVE BY-PASS CAN CAUSE HEAT BUILD UP IN PUMP AND SUBSEQUENT DAMAGE.
EXCESSIVE BY PASS RUNNING VOIDS WARRANTY!!

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
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Aussie Pumps March 2018
Warning: check nozzles and replace of worn
If pressure drops o, check nozzle for wear. Nozzles should be replaced on a regular basis (every month for
machines in regular use, every 3 months for machines used intermiently. Using the machine with the
incorrect nozzle size or worn nozzle will void warranty and can be dangerous to the operator.
AFTER EACH USE
If cleaning agents have been mixed with the incoming
water, it is essenal to ush the machine with clean
water aer use.
If there is a danger of freezing an-freeze should be
mixed with the ush water or the machine must be
completely drained.
Aer the nal ush stop the machine. DO NOT allow
the machine to idle for more than 15 seconds. This is
parcularly important when there is a danger of
freezing. Do not run for longer without water supply.
STORAGE
Store the washer in an upright posion, preferably
drained of water if there is a danger of freezing (or ll
with an-freeze).
PUMP CRANKCASE LUBRICATION
Proper pressure washer pump crankcase lubricaon
will help extend the working life of the machine.
Follow these important guidelines. We recommend
keeping a simple service log book.
 Change oil in pump aer inial 50 hour run-in
period. (SAE 75W-90)
 Change pump oil every 3 months, use high quality
oil. (SAE 75W-90)
 Pump oil level can be checked with the dip sck
under the breather cap or by viewing the oil sight
gauge where ed. The oil level is correct if level is
in the centre of the gauge. If oil level is low, ll to
correct level with recommended oil (SAE 75W-90).
DO NOT OVERFILL CRANKCASE!
PREVENTATIVE MAINTENANCE
 Keep lter in supply hose connecon clean, rinse
regularly.
 Use correct size nozzles for machine and replace
when worn, check serial tag for correct size.
 Drain water from pressure hoses, gun/lance
assembly and accessories aer use.
 Protect pump from freezing. Failure to remove
water from the pump in freezing temperatures will
result in damaged pump manifold.
 DO NOT tamper with unloader valve adjustment
or alter engine speed.
 DO NOT siphon chemicals through the pump, it is
designed for water only.
 Incoming water supply must not exceed 60°C,
otherwise pumps seal damage could result
 Follow engine manufacturers guidelines for engine
maintenance. (see engine manual)
CARE & MAINTENANCE:

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 9
Aussie Pumps
March 2018
FAULT CAUSE REMEDY
Pump running normally but
pressure low on installaon
Pump sucking air
Valves scking
Unloader valve seat faulty
Nozzle incorrectly sized
Worn piston packing
Check water supply and possibility of air
ingress.
Check and clean or replace if necessary
Check and replace
Check and replace
Check and replace
Fluctuang Pressure
Valves worn
Valves blocked
Pump sucking air
Worn piston packing
Check and replace
Check and replace
Check water supply and air ingress at
joints in sucon line
Check and replace
Pressure low aer period of
normal use
Nozzle worn
Check valves worn
Check valves blocked
Unloader valve seat worn
Worn piston packing
Cracked pistons as a result of dry
running
Check and replace
Check and replace
Check and clean
Check and replace
Check and replace
Replace pistons
Pump Noisy
Air in sucon
Broken or weak sucon or delivery
valve spring
Foreign maer in valves
Worn bearing
Excessive temperature of liquid
Check water supply and connecons on
sucon line
Check and replace
Check and clean
Check and replace
Reduce temperature
Presence of water in oil
Oil seal worn
High humidity in air
Piston packing worn
Check and replace
Check and change oil twice as oen
Check and replace
Water dripping below pump Piston packing worn or plunger
retainer worn
Check and replace
Oil Dripping Travel plug in use on pump
Oil seal worn
Replace with breather plug
Check and replace if necessary
Unloader valve switches
repeatedly when gun is o
Leaking gun and/or pressure pipe.
Leaky sleeve
Worn out kick-back valve body
Leaky seals
Renew gun, seal pressure pipe
Renew sleeve
Check and renew as necessary kick-back
valve plate and seat
Renew seals
Leaky piston rod Defecve O-Ring/Support Ring Renew piston rod seals and examine
surfaces in guide case
Leaky by-pass at nominal
pressure
Nozzle too small, too much water on
by-pass.
Worn out unloader valve
Install larger nozzle
Examine and renew as necessary.
Pressure gauge shows high
pressure uctuaons when
shung o gun
Valve set too high above operang
pressure
Dirty valve
Adjust the unloader at the operang
pressure.
Clean valve (removing lime deposits etc).
Grease parts before re-installing.
Engine will not start Out of petrol
Engine defect
Fill tank with petrol
Return to engine service agent
TROUBLE SHOOTING GUIDE
For engine troubleshoong refer to the Honda engine handbook.

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
10
Aussie Pumps March 2018
F
G
H
K
I
L
M
AB30
F
H
PARTS IDENTIFICATION
Model Engine Pump
Model
Pump
Pressure
(psi)
EWP Flow
rate
(lpm)
Frame style Pump
rpm
AB Scud 30 Honda GX200 6.5HP WBXG3025 3100 4785 10 Four wheel full frame 3200
AB Scud 40 Honda GX390 13HP TMG4035 4000 6000 13 Four wheel full frame 3200
A
B
D
E
C
G
I

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 11
Aussie Pumps
March 2018
REPLACEMENT PARTS
AB Scud
Posion Part No Descripon 30 40
Nozzles
A & B C915030M HP NOZZLE (15° ANGLE, TIP SIZE 30) x
C915500MSS LP DETERGENT NOZZLE x
Lance
CC4723.45.115 VARIO LANCE x
C3924.01 684MM SS DOUBLE LANCE C/W BOOT x
Gun
D
M4021108007 AL13 GUN WITH MELTED HANDLE& QC x
M4022209003 AL55 GUN WITH MELTED HANDLE & QC x
Hose
EAHW06FB6FB6X8 8 MTR HP HOSE (R2, 3,000 PSI) x
AHW06FB6FB6X10 10 MTR HP HOSE (R2, 4500 PSI) x
Unloader
FBAPR-I-25ADJ UNLOADER VALVE x
BAPRI 40ADJ UNLOADER VALVE x
Thermal Dump Valves
GMPA60063050 THERMAL DUMP VALVE 3/8" x
MPA60063070 THERMAL DUMP VALVE 1/2" x
Safety Valves
HMTM00033003 3600 PSI SAFETY VALVE x
MPA60156000 4000 PSI SAFETY VALVE x
Inlet Strainer
IAYSTRAINER-200 1/2" STRAINER xx
Pumps
KBWBXG3025 BERTOLINI PUMP (3000 PSI, 10 LPM) x
BTMG4035 BERTOLINI PUMP (4000 PSI, 13 LPM) x
Wheel
LA400015 10" WHEEL xx
Engine Mounts
MAENGINEMOUNTS300 ENGINE MOUNTS (4 NEEDED) xx

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
12
Aussie Pumps March 2018
PUMP PARTS WBXG3025 (AB30)
Kit No. Part No. Descripon
68 B049840973 Seal Kit Major (21 pieces)
73 B049843973 Seal Kit Minor (15 pieces)
169 (WGXG3025)
82 (WBG2525)
B049963973
B049846973 Oil seal kit (8 pieces)
141 B019826973 Valve kit (12 pieces)
Item 29 B049832973 OIL FILLER PLUG (1 piece)
Item 25 B040120322 OIL SIGHT GLASS (1 piece)
(KIT 82 - WBG2525)
Need guidance on servicing your Bertolini high pressure pump?
Down-load your copy of the Aussie Bertolini Service guidelines from the customer service page of the
Aussie website www.aussiepumps.com.au.
Order the right part rst me … specify the pump model number when ordering parts.
Full parts breakdowns available online … www.aussiepumps.com.au

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 13
Aussie Pumps
March 2018
Kit No. Part No. Descripon
123 B069867973 VALVE KIT
74 B079806973 SEAL KIT MINOR
69 B079804973 SEAL KIT MAJOR
65 B049837973 OIL SEAL KIT
Item 25 B040120322 OIL SIGHT GLASS
Item 29 B049832973 OIL FILLER PLUG
PUMP PARTS TMG4035 (AB Scud 40)
Need guidance on servicing your Bertolini high pressure pump?
Down-load your copy of the Aussie Bertolini Service guidelines from the customer service page of the Aussie
website www.aussiepumps.com.au.
Order the right part rst me … specify the pump model number when ordering parts.
Full parts breakdowns available online … www.aussiepumps.com.au

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
14
Aussie Pumps March 2018
MODELS:
In line with the Naonal Occupaon Health & Safety
Commission’s requirements the data below applies to
the Aussie Scud range of high pressure water blaster
models:
 AB Scud 30
 AB Scud 40
DESCRIPTION:
Engine drive high pressure cold water blasters
designed for professional cleaning applicaons.
MATERIAL CONSTRUCTION:
Aussie Scud Cadet pressure washers are mounted on
heavy duty trolley mounted frames. They consist of a
quality internal combuson petrol engine driving a
triplex style three piston high pressure pump. The
machines are supplied with wheels for ease of
portability and manoeuvrability. The machines can be
supplied with hose reels and up to 45 metres of high
pressure hose to increase operator convenience.
RISK RANKING METHOD:
Risk is the combinaon of the likelihood of a specic
unwanted event and the potenal consequences if it
should occur.
RISK RANKING METHOD:
For each event, the appropriate probability (a leer A
to E) and consequences (a number 1 to 5) is selected.
RISK RANKING TABLE:
The consequences (loss outcomes) are combined with
the probability (of those outcomes) in the risk ranking
table to idenfy the risk rank of each loss event (e.g. a
consequence of 3 with a probability of B yields a risk
rank of 9).
The table yields a risk rank from 1 to 25 for each set
of probabilies and consequences. A rank of 1 is the
highest magnitude or risk that is a highly likely, very
serious event.
A rank of 25 represents the lowest magnitude of risk,
an almost impossible very low consequence event.
Controls must be taken to either eliminate or
minimise the risk.
CONSEQUENCE
PROBABILITY
ABCDE
1124711
235812 16
36913 17 20
410 14 18 21 23
515 19 22 24 25
AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT
PROBABILITIES:
A. Common or repeang occurrence.
B. Known to occur or “it has happened”.
C. Could occur, or “I’ve heard of it happening”.
D. Not likely to occur.
E. Praccally impossible.
CONSEQUENCES FOR PEOPLE:
1. Fatality or permanent disability.
2. Serious lost me, injury or illness.
3. Moderate lost me, injury or illness.
4. Minor lost me, injury or illness.
5. No lost me.

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual 15
Aussie Pumps
March 2018
POTENTIAL HAZARD:
Signed originator ...................................................................................................................................
Job tle ...................................................................................................................................
Date Completed ...................................................................................................................................
Hazard Risk Risk
Rang Controls
Entanglement with hose
(tripping, falling)
Personal injury of the
operator or bystanders 13  Warning sckers
 hose reel opon
Injury from high pressure
water
Personal injury of the
operator or bystanders 13
 Warning noce on blaster
 Warning in Operator’s Manual,
 Use of safety protecon clothing
(Aussie Pro-operator)
 Use of barriers to keep bystanders
away from work area
Suocaon Fatality is the risk 7
 Machine decal warning about
operaon in conned spaces
 Operator training in working in
conned spaces
Ergonomic liing or
movement on site, Personal injury 8
 Machine decal warning about
correct liing procedures
 Operator’s Manual
 Sta training
High temperature (from
engine muer and other
components)
Burns from muer 15  Warning scker on machine
Fire or explosion caused
by refuelling engine while
running
Serious injury, burns 8 Warning scker on machine
Unsecured machine,
moves unaended
Cause of accidents and/or
injury 18
 Warning scker “Secure Machine
during Operaon”
 Operator’s Manual
Noise Hearing damage 15  Warning scker regarding ear mus
to be used during operaon
Dislodged parcles in
atmosphere Sight damage 6 Warning regarding wearing safety glasses.
Slipping on wet surface Personal injury 9 Use of proper footwear
Contact with chemical
cleaners used to clean
surfaces
Skin contact could result in
burns, skin irritaon etc.
Fumes from some chemicals
may lead to respiratory
problems
4
 Chemical cleaners to only be used as
a last resort when other methods
have failed.
 Areas to be kept well venlated.
 Sta to follow manufacturers’
instrucons at all mes for use,
storage & disposal.
 Sta to wear the appropriate PPE
 Respiratory protecon when
required

Aussie AB Scud Cadet Series … Operaon & Maintenance Manual
16
Aussie Pumps March 2018
Aussie Accessories … save me, save $$$, save water
OVERSPEEDING
Do not operate machine at over 3200rpm
(engine speed). Over speeding can cause
serious pump damage.
EXCESSIVE BYPASS
Do not run on excessive by-pass. Switch
machine o within ve minutes of ceasing
operaon as excessive by-pass can cause heat
build up in pump and subsequent damage.
Excessive bypass running voids warranty.
HIGH PRESSURE SETTING
The high pressure pump is factory set to
operate at its rated pressure. DO NOT ADJUST.
Tampering with the pressure regulator will void
warranty and can be DANGEROUS.
CHECK NOZZLE MONTHLY
If pressure drops o check nozzle for wear.
Nozzles should be replaced on a regular basis
(every month for machines in regular use, every
three months for machines used
intermiently). Using the machine with the
incorrect nozzle size or worn nozzle will void
warranty and can be DANGEROUS to the
operator.
Australian Pump Industries Pty Ltd
7 Gladstone Road, Castle Hill NSW 2154
Ph: [phone] Fax: [phone]
www.aussiepumps.com.au [email protected]
LOOK AFTER YOUR MACHINE AND IT WILL LOOK AFTER YOU!
MACHINES NOT REGULARLY SERVICED WILL AUTOMATICALLY VOID WARRANTIES
PRESSURE CLEANER DAILY CHECK LIST
 Check pump oil level
 Check engine oil level
 Check nozzle for wear
 Check all high pressure components for leaks:
 gun/lance
 HP hose
 all ngs
 Check water lter and clean regularly
 Check unloader, safety valve and thermal
dump for leaks
THREE MONTHLY REGULAR SERVICE
All professional machines need to be thoroughly
serviced every three months. The service involved
should include the engine manufacturer's
recommendaons (see separate Engine Manual)
and the following;
Change pump oil
Check lter for foreign debris
 Check unloader, safety valve and thermal
dump for leaks
Check all HP components for leaks: Gun/lance,
HP hose and all ngs
Replace nozzles
WARNINGS