Aussie Pumps Eco-Clean WHY1520 HYD Assembly instructions

OPERATOR’S INSTRUCTION MANUAL
Operators must read this manual and
understand it before operang this machine
Sept 2018
Models: WHY1520 HYD, THY2715 HYD,
TTL 1330 HYD, TTL 2028 HYD
TTK 2130 HYD, RAL 2035 HYD
REF: APHYDHPBVER3
Aussie Eco-Clean
Hydraulic Drive
High Pressure Blaster
Hydraulic drive blasters
to 500 BAR (7,200 psi) coming soon
Australian Pump Industries
www.aussiepumps.com.au
Hydraulic specialist to install
Note: Max pump rpm 1450

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
MODELS:
In line with the Naonal Occupaon Health & Safety
Commission’s requirements the data below applies to
the Aussie range of high pressure water blaster
models:
 WHY1520/HYD (Class A)
 THY2715/HYD (Class A)
 TTL1330 HYD (Class A)
 TTL2028 HYD (Class A)
 TTK 2130 HYD (Class B)
 RAL 2035 HYD (Class B)
DESCRIPTION:
Hydraulic drive high pressure cold water blasters
designed for professional cleaning applicaons.
MATERIAL CONSTRUCTION:
Aussie hydraulic drive pressure washers are designed
to be mounted to a vehicle or plant with access to a
hydraulic drive system. They consist of a triplex style
three piston high pressure pump.
AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT
RISK RANKING METHOD:
Risk is the combinaon of the likelihood of a specic
unwanted event and the potenal consequences if it
should occur.
RISK RANKING TABLE:
The consequences (loss outcomes) are combined with
the likelihood (of those outcomes) in the risk ranking
table to idenfy the risk rank of each loss event (e.g. a
consequence of ‘Moderate’ with a likelihood of ‘Likely’
yields a risk rank of 17).
The table yields a risk rank from 1 to 25 for each set of
probabilies and consequences. A rank of 25 is the
highest magnitude of risk that is a highly likely, very
serious event.
A rank of 1 represents the lowest magnitude of risk, an
almost impossible very low consequence event.
Controls must be taken to either eliminate or minimise
the risk.
L
i
k
e
l
i
h
o
o
d
Consequences
Use the
matrix to
determine
the risk Insignicant Minor Moderate Major Catastrophic
Almost
certain
High
11
High
16
Extreme
20
Extreme
23
Extreme
25
Likely Moderate
7
High
12
High
17
Extreme
21
Extreme
24
Possible Low
4
Moderate
8
High
13
Extreme
18
Extreme
22
Unlikely Low
2
Low
5
Moderate
9
High
14
Extreme
19
Rare Low
1
Low
3
Moderate
6
High
10
High
15

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Sept 2018
Hazard Risk Risk
Rang Controls
Entanglement with hose
(tripping, falling)
Personal injury of the
operator or bystanders
13  Warning sckers
 hose reel opon
Injury from high pressure
water
Personal injury of the
operator or bystanders
13  Warning noce on blaster
 Wear eye protecon & PPE
 Use high pressure resistant gloves
 Always point spray jet at area to be cleaned
 Use barriers to keep bystanders away from work
area
 Stop jeng if persons enter working area
 Never leave machine unaended
 Never point hose at any person or animal
 Never put your hand over the spray nozzle when
operang
 Stop operang if a malfuncon occurs
Noise Hearing damage 11  Warning scker regarding ear mus to be used
during operaon
Dislodged parcles in
atmosphere
Sight & respiratory
damage
20  Never clean asbestos with high pressure water
 Use of eye protecon
Slipping on wet surface Personal injury 17  Use of proper footwear
Contact with chemical
cleaners used to clean
surfaces
Skin contact could result
in burns, skin irritaon
etc. Fumes from some
chemicals may lead to
respiratory problems
22  Chemical cleaners to only be used as a last resort
when other methods have failed.
 Areas to be kept well venlated.
 Sta to follow manufacturers’ instrucons at all
mes for use, storage & disposal.
 Sta to wear the appropriate PPE
 Respiratory protecon when required
Refer to Work Safe Australia Guide for Managing Risks from High Pressure Water Jeng 2013 for informaon regarding
Class A & Class B machines.
Risks associated with operang a high pressure cleaner … for use in daily SAFE WORK METHOD STATEMENT

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
CONTENTS
Risk Assessment ............................................................................................................................. 2
System Specicaons .................................................................................................................... 4
Guarantee ...................................................................................................................................... 5
Standard Equipment ...................................................................................................................... 5
Installaon of Hydraulic Motor ..................................................................................................... 5
Inial Set Up of Hydraulic Blaster .................................................................................................. 6
Safety Precauons ......................................................................................................................... 7
Assembly & Preparaon for Use ................................................................................................... 8
High Pressure Hose ............................................................................................................... 8
Water Supply Hose ............................................................................................................... 9
Operaon ......................................................................................................................................10
Accessories ....................................................................................................................................10
Care & Maintenance .....................................................................................................................11
ASP System ...................................................................................................................................11
Trouble Shoong Guide ................................................................................................................12
Parts Idencaon ........................................................................................................................13
Pump Breakdowns ........................................................................................................................14
Maintenance Checklists ................................................................................................................16
* * W A R N I N G * *
AUSSIE HEAVY DUTY WATER BLASTERS ARE DESIGNED FOR PROFESSIONAL OPERATORS ONLY
Before aempng to operate your machine please read this Instrucon Manual thoroughly
following all direcons carefully. By doing so you will ensure safe operaon of the unit and will
enjoy long and trouble free service from your heavy duty water blaster.
Model Stock Code Pump Pressure
(psi)
EWP
(psi)
Flow rate
(lpm)
Hydraulic motor Hydraulic pressure
required (psi)
Machine
class
Hydraulic ow
required (lpm)
Pump
rpm
WHY1520/HYD BWHY1520/HYDKIT 3,000 4,785 15 Salami 2ME - 22.5 1160 32 1450 Class A
THY2715/HYD BTHY1520/HYDKIT 2,175 3,470 27 Salami 2ME - 22.5 1160 32 1450 Class A
TTL1330/HYD BTTL1330/HYDKIT 4,300 7,000 13 Casappa PLM 30 22 1450 Class A38.5 1450
TTL2028/HYD BTTK2028/HYDKIT 4,000 6,500 20 Casappa PLM 30 34 2900 Class A60 1450
TTK2130/HYD BTTK2130/HYDKIT 4,300 7,000 21 Casappa PLM 30 34 2900 Class B60 1450
RAL2035/HYD BRAL2035/HYDKIT 5,075 8,500 20 Casappa PLM 30 38 3045 68 1450 Class B
SYSTEM SPECIFICATIONS
Do not over-speed the pump … your hydraulic specialist must limit ow to
motor when installing unit.

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 5
Sept 2018
GUARANTEE
This Aussie Eco Clean product is guaranteed against
faults in manufacture for one year from purchase. The
Bertolini pump has a four year warranty, but must be
serviced by an authorised service agent every six
months to maintain this warranty. Keep your receipt
as proof of purchase and all service receipts. This
guarantee is invalid if the product is found to have
been abused in any way, or not used for the purpose
for which it was intended.
Roune maintenance is the owner’s responsibility.
Failure to maintain the machine in line with the
services outlined on the back page will invalidate
warranty. High pressure accessories carry a 3 month
warranty.
Where possible return faulty goods to the place of
purchase. No products can be returned to us without
our prior permission. The reason for return must be
clearly state.
N.B. Warranty is not transferrable to third pares
in the event of sale of the machine within the
warranty period. Please note that any parts
used in warranty repairs are guaranteed for a
period limited by the original warranty of the
parent product.
Our goods come with guarantees that cannot be
excluded under the Australian Consumer Law. You are
entled to a replacement or refund for a major failure
and for compensaon for any other reasonably
foreseeable loss or damage. You are also entled to
have the goods repaired or replaced if the goods fail
to be of acceptable quality and the failure does not
amount to a major failure.
The benets under the Aussie Pump warranty are in
addion to other rights under Australian Consumer
Law.
Hydraulic drive warranty is the responsibility of the
hydraulic drive unit manufacturer. The unit must be
returned to authorised dealer for evaluaon of
warranty.
STANDARD EQUIPMENT
Before proceeding with assembly of your new Aussie
Eco Clean blaster, check that all parts listed below are
included.
 1 gun handle assembly & quick coupler
assembly
 1 lance & nozzle assembly
 1 high pressure hose assembly
 1 Inlet brass hose tail & clamp
INSTALLATION OF HYDRAULIC MOTOR
Refer to Salami or Casappa Polaris
manual for full installaon
instrucons. Please consult a
hydraulic engineer and ensure
system includes liming devices to
prevent piston pump from over-speeding (Max pump
rpm 1450).
Failure to connect hydraulic drive correctly can result
in damage to hydraulic motor and piston pump.
Damage caused by incorrect installaon is not
covered under warranty.

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
INITIAL SET UP OF HYDRAULIC BLASTER (TO BE COMPLETED ONCE HYDRAULIC MOTOR IS OPERATIONAL)
The Aussie Eco-clean blaster is powered by either a Salami or Casappa hydraulic motor.
NOTE: The hydraulic system must be designed to include devices to limit the ow and pressure of the system
within the limits of the motor. Failure to do so will cause damage to the piston pump by over speeding and void
warranty for the unit. (Max pump rpm 1450).
The following steps should be taken to set the unloader and safety valve with the unit running.
1. Before seng the pressure, the lock nut (C) on the safety valve (VS240) should be undone and the hex
bolt (D), should be screwed at least 3/4” in.
2. The lock nut on the unloader (A) should be undone and the adjusng nut (b), should be screwed in
gradually unl the required pressure is obtained (see pump specicaons on page 4) whilst the trigger is
pulled and water is running through the pump. The lock nut (A) should then be secured in place and a
paint mark added across the two nuts for security.
3. With the pump running at the required pressure, the hex bolt (D) on the safety valve should be adjusted
out unl there is a slight drip and then screwed in one quarter of a turn, this will set the safety valve 10%
over the required pressure. The lock nut (C) should then be locked o. The water drip should stop. If not
adjust another 1/4 turn.
4. The unit is by-passing correctly when pressure on the gauge is reading the required pressure with trigger
pulled and zero (0) psi when trigger is released.
The pump is ed with 1 metre of open end by-pass hose (E). This would normally be aached to the water
supply tank. When the unit is in by-pass mode (trigger closed on the gun), full pump water ow will be sent
through this hose.
By-pass can be sent back to pump if required. (contact your Aussie Pump service agent for details). Blocking or
plugging the by-pass hose will void warranty and blow the pump seals.
A
B
C
D
E

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 7
Sept 2018
Aussie Safe Operator …
Essenal operator protecon to 500 BAR
(Check Aussie Blaster Blitz for more informaon)
STAY SAFE
1. NEVER direct the spray jet at any surface that
may contain asbestos material.
2. NEVER direct the spray jet at any person or
animal. Keep hands and feet clear of the
cleaning nozzle at all mes.
3. NEVER hold a nger over the high pressure
nozzle.
4. NEVER direct the spray jet at the machine
itself or any electrical equipment.
5. Aer use, release the pressure in the high
pressure hose by operang the gun trigger.
DO NOT aempt to disconnect any hose or
coupling with pressure sll in the hose.
6. DO NOT aempt any mechanical repair. If you
have a problem with your machine contact
your local Aussie Eco Clean Service Division,
phone [phone].
7. NEVER supply any liquid other than water to
the pump inlet.
8. DO NOT run dry
9. NEVER pull the high pressure hose if it has
formed kinks or nooses.
10.NEVER pull the hose over sharp objects.
11.DO NOT join hoses together to extend the
length (buy an extra long hose)
12.DO NOT operate the machine whilst standing
on ladders, use a plaorm tower or
scaolding.
13.DO NOT operate if there is a chance ice has
formed in the pump or hose. Thaw rst.
14.DO NOT try to repair a leak in the hose or
connecon while the system is under
pressure.
15.DO NOT substute any component part on
this machine. Use of incorrect parts could
cause serious personal injury.
16.Children must NOT be allowed to use the
machine.
17.Always use safety goggles and steel cap boots
when using the machine.
SAFETY PRECAUTIONS - IMPORTANT

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
High pressure hose connecon
Supply hose
(insert brass hose tail rst)
ASSEMBLY & PREPARATION FOR USE
If pressure drops o, check nozzle for
wear. Nozzles should be replaced on
a regular basis (every month for
machines in regular use, every 3
months for machines used
intermiently. Using the machine
with the incorrect nozzle size or worn
nozzle will void warranty and can be
dangerous to the operator.
1. Check the oil in the pump. With the machine on
a level surface the oil level should cover the red
dot in the oil level sight glass on the side of the
machine. If necessary, top up with SAE 30w 50
oil (non foaming type). Do not mix dierent
grades of oil as this may aect the machines
performance. If alternave oil is used, rst
empty out oil by unscrewing drain plug in
boom of machine.
2. Ensure breather plug is ed to pump (red/
black)
WARNING: Before operaon ensure top
mounted oil ller plug is replaced by breather.
Failure to t breather and keep clean can result
in over pressuring of oil chamber (crank case)
and can blow oil seals. This will void warranty.
3. Check hydraulic uid level. Refer to hydraulic
drive hand book.
HEAVY DUTY LANCE: To assemble insert lance into
gun and check nozzle has been ed to other end of
lance
HIGH PRESSURE HOSE
Connect the high pressure hose to the threaded water
outlet on the side of the machine via a screw
coupling. No spanners are necessary.

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 9
Sept 2018
WATER SUPPLY HOSE:
Use a good quality supply hose (not supplied) of 19mm
diameter minimum on TTL & TTK versions, 25mm on
RAL version.
Fasten the one end of the hose to the inlet hose
connector securing using a worm drive clamp. This
connecon MUST be ght to avoid leaks. (19mm hose
tail provided TTL & TTK versions, 25mm hose tail on
RAL version. )
Water supply can be by means of either:
$ Mains Supply
Secure the free end of the hose to your tap using a
suitable tap adaptor (not supplied - available
through all good hardware and garden supply
stores).
$ Syphon Fed Supply
Place the free end of the hose into a water tank or
container and the pump will draw water itself.
Use a larger diameter sucon hose, at least 3/4"
diameter and no more than 2 metres long. Water
supply must be above or level with pump.
NOTE: The unit is ed with a Y strainer inlet lter.
Ensure this is removed and rinsed to clear debris
before each use.
OPERATION:
 Turn on water supply if applicable. Note: Tap
should be full on.
 Pull the trigger to expel air from the system.
Water will trickle from the end of the lance
when air is expelled.
 Engage hydraulic to power to blaster.
 Check that there are no leaks in the line
connecons, gun or power lance. Pressure
begins when the pistol trigger is squeezed.
SHUT DOWN
 Turn o water supply if applicable.
 Disengage hydraulic to power to blaster.
 Pull the trigger release pressure from the
system. Gun trigger should be locked to prevent
accidental acvaon.
 Hose and gun/lance assembly can now be
stowed or detached.
NOTE: Failure to release pressure before
disconnecng the hose quick coupler will result in the
quick coupler o-ring seal blowing out. This o-ring
must be replaced before operang machine.
ACCESSORIES:
(CONSULT AUSSIE BLASTER BLITZ FOR DETAILS)
Your Aussie water blaster can be used with a wide
variety of oponal extras to enhance performance.
To use the accessories you must rst disassemble the
lance. Unscrew quick coupler to unlock the lance.
The accessories can then be connected to the end of
the lance assembly. If quick coupler is not supplied it
can be purchased from your local Aussie Eco-Clean
Distributor.
 TURBO LANCE - A correctly selected heavy
duty turbo lance can cut pressure cleaning me
in half and is a very important accessory.
 SANDBLAST HEAD - Wet grit-blasng is safe
and tremendously eecve. Ideal for rust
removal, paint stripping and gra removal.
 OPTIONAL LANCES - A range of oponal lances
in stainless steel or zinc plated steel are
available in lengths of up to 2 metres.
 ROTARY CLEANER - The Aussie Eco-Clean rotary
cleaner allows at surfaces to be cleaned in a
fracon of the me normally taken. Ideal for
contractors and professional users.

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
 LONG LENGTH HOSES - HOSE REELS,
COUPLINGS - A wide range of oponal long
length hose assemblies, rapid reel hose reels
and quick couplers and ngs are available to
enhance your machine=s performance.
 Consult your Aussie Eco-Clean Distributor for
details.
CARE AND MAINTENANCE:
AFTER EACH USE.....
If cleaning agents have been mixed with the incoming
water, it is parcularly important to ush the machine
with clean water aer use.
If there is a danger of freezing an-freeze should be
mixed with the ush water or the machine must be
completely drained.
Aer the nal ush stop the machine. DO NOT allow
the machine to idle for more than 15 seconds. This is
parcularly important when there is a danger of
freezing. Do not run for longer without water supply.
ASP SYSTEM.....
AUSSIE SAFETY PROTECTOR SYSTEM
AUSSIE SAFETY VALVE (B): This device “blows o”
excess pressure if unloader has been tampered with
thus protecng the pump.
Do not tamper with pre-set unloader (A) and safety
valve. (This will void your warranty.)
B
A

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 11
Sept 2018
FAULT CAUSE REMEDY
Pump running normally but
pressure low on installaon
Pump sucking air
Valves scking
Unloader valve seat faulty
Nozzle incorrectly sized
Worn piston packing
Check water supply and possibility of air ingress.
Check and clean or replace if necessary
Check and replace
Check and replace
Check and replace
Fluctuang Pressure Valves worn
Valves blocked
Pump sucking air
Worn piston packing
Check and replace
Check and replace
Check water supply and air ingress at joints in
sucon line
Check and replace
Pressure low aer period of
normal use
Nozzle worn
Check valves worn
Check valves blocked
Unloader valve seat worn
Worn piston packing
Cracked pistons from dry running
Check and replace
Check and replace
Check and clean
Check and replace
Check and replace
Replace pistons
Pump Noisy Air in sucon
Broken or weak sucon or delivery
valve spring
Foreign maer in valves
Worn bearing
Excessive temperature of liquid
Check water supply and connecons on sucon
line
Check and replace
Check and clean
Check and replace
Reduce temperature
Presence of water in oil Oil seal worn
High humidity in air
Piston packing worn
Check and replace
Check and change oil twice as oen
Check and replace
Water dripping below pump Piston packing worn
O.R plunger retainer worn
Check and replace
Check and replace
Oil Dripping Travel plug in use on pump
Oil seal worn
Replace with breather plug
Check and replace if necessary
Valves switches repeatedly
when gun is o
Leaking gun and/or pressure pipe.
Leaky sleeve
Worn out kick-back valve body
Leaky seals
Renew gun, seal pressure pipe
Renew sleeve
Check and renew as necessary kick-back valve
plate and seat
Renew seals
Leaky piston rod Defecve O-Ring/Support Ring Renew piston rod seals and examine surfaces in
guide case
Leaky by-pass at nominal
pressure
Nozzle too small, too much water.
Worn out by-pass valve
Install larger nozzle
Examine and renew as necessary
Pressure gauge shows high
pressure uctuaons when
shung o gun
Valve set too high above operang
pressure
Dirty valve
Adjust the unloader at the operang pressure.
Clean valve (removing lime deposits etc).
Grease parts before installing.
Back pressure in supply hose
when gun shut o
Dirty or worn low pressure valves Clean or replace valves
TROUBLE SHOOTING GUIDE

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
PARTS IDENTIFICATION
F
I
J
L
H
Posion Part No Descripon WHY 1520 THY 2715 TTL 1330 TTL 2028 TTK 2130 RAL 2035
Nozzles
C915500MSS HP DETERGENT NOZZLE xx
C915035M HP NOZZLE (15°ANGLE, TIP SIZE 035) xxxx
C915045M HP NOZZLE (15° ANGLE, TIP SIZE 045) x
C915055M HP NOZZLE (15° ANGLE, TIP SIZE 055) x
Lance
C3924.01 DUAL LANCE xx
C3905.15 900MM SS DOUBLE LANCE C/W BOOT xxx
MPA40026100 S3-350 LANCE x
Gun
M4022209003 AL55 GUN WITH QC xx
CGPDG5010 5,000 PSI GUN xxxx
Hose
AHW06M22X2X10 10 MTR HP HOSE (R2, 5,800 PSI) WITH QCS xx
AHW06FB6FB6X10 10 MTR HP HOSE (R2, 5,800 PSI) xxxx
Thermal Valve
MPA60063050 THERMAL VALVE 3/8M xx
Unloader
FBAPR-I-25ADJ UNLOADER VALVE (3,000 PSI) xx
BVB350 UNLOADER VALVE (5100 PSI) xxxx
Safety Valves
H
MTM00033003 3,600 PSI SAFETY VALVE xx
MPA60156000 4,000 PSI SAFETY VALVE xxx
MPA60058000 VS350 SAFETY VALVE (5100 PSI) x
Strainer
I AYSTRAINER3/4 STRAINER 3/4” xxxxxx
Gauge
JAGCDR0102 6000 PSI GAUGE xxxxxx
Hydraulic motor
K
2ME - 22.5 SALAMI xx
PLM30 22 CASAPPA MOTOR x
PLM30 34 CASAPPA MOTOR xx
PLM30 38 CASAPPA MOTOR x
Pumps
L
BWHY1520 BERTOLINI PUMP (3,000 PSI, 13 LPM) x
BTHY2715 BERTOLINI PUMP (2,175 PSI, 27 LPM) x
BTTL1330 BERTOLINI PUMP (4300 PSI, 13 LPM) x
BTTL2028 BERTOLINI PUMP (4000 PSI, 20 LPM) x
BTTK2130 BERTOLINI PUMP (4300 PSI, 21 LPM) x
BRAL2035 BERTOLINI PUMP (5000 PSI, 20 LPM) x
K

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 13
Sept 2018
PUMP PARTS WHY 1520
Kit No. Part No. Descripon Pieces
82 BKIT82 Full Oil seal & Sight Glass
kit 8
141 BKIT141 Valve Kit 12
12 BKIT12 Seal Kit Minor 15
70 BKIT70 Seal Kit Major 21
64 BKIT64 Oil Seal Kit 3
166 BKIT166 Valve cap kit 12
Item 29 B049832973 Oil ller plug with dip sck 1
PUMP PARTS THY 2715
Kit No. Part No. Descripon Pieces
189 BKIT189 Full Oil seal & Sight Glass
kit 9
123 BKIT141 Valve Kit 12
177 BKIT177 Seal Kit Minor 18
176 BKIT176 Seal Kit Major 24
65 BKIT65 Oil Seal Kit 3
67 BKIT67 Valve cap kit 12
Item 28 B049832973 Oil ller plug with dip sck 1

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual
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Sept 2018
Kit No. Part No. Descripon Pieces
127 BKIT127 Full Oil seal & Sight Glass kit 10
123 BKIT123 Valve Kit 12
309 BKIT309 Seal Kit Minor 18
310 BKIT310 Seal Kit Major 24
37 BKIT37 Oil Seal Kit 3
67 BKIT67 Valve cap kit 12
Item 48 B060020322 OIL FILLER PLUG WITH DIP STICK 1
PUMP PARTS TTL1330, TTL2028
For full pump parts list refer to www.aussiepumps.com.au

Aussie Hydraulic Drive Blaster … Operation & Maintenance Manual 15
Sept 2018
PUMP PARTS TTK 2130
PUMP PARTS RAL 2035-P
Kit
No. Part No. Descripon Pieces
123 BKIT123 VALVE KIT 12
271 BKIT271 SEAL KIT MINOR 19
270 BKIT270 SEAL KIT MAJOR 25
146 BKIT146 OIL SEAL KIT 3
67 BKIT67 CAP KIT 12
147 BKIT147 O-RING & SIGHT
GLASS KIT 11
Item
48 B060020322 OIL FILLER PLUG WITH DIP STICK 1
Kit No. Part No. Descripon Pieces
98 BKIT98 Full Oil seal kit 9
123 BKIT123 Valve Kit 12
89 BKIT89 Seal Kit Minor 18
86 BKIT86 Seal Kit Major 24
37 BKIT37 Oil Seal Kit 3
67 BKIT67 Valve cap kit 12
Item
48 B060020322 OIL FILLER PLUG WITH DIP STICK 1
For full pump parts list refer to
www.aussiepumps.com.au
For full pump parts list refer to
www.aussiepumps.com.au

OVERSPEEDING
Do not operate machine at over the maximum
rpm. Over speeding can cause serious pump
damage.
EXCESSIVE BYPASS
Do not run on excessive by-pass. Switch
machine o within ve minutes of ceasing
operaon as excessive by-pass can cause heat
build up in pump and subsequent damage.
Excessive bypass running voids warranty.
HIGH PRESSURE SETTING
The high pressure pump is factory set to operate
at its rated pressure. DO NOT ADJUST.
Tampering with the pressure regulator will void
warranty and can be DANGEROUS.
CHECK NOZZLE MONTHLY
If pressure drops o check nozzle for wear.
Nozzles should be replaced on a regular basis
(every month for machines in regular use, every
three months for machines used intermiently).
Using the machine with the incorrect nozzle size
or worn nozzle will void warranty and can be
DANGEROUS to the operator.
PRESSURE CLEANER DAILY CHECK LIST
 Check pump oil level
 Check nozzle for wear
 Check all HP components for leaks: Gun/lance, HP
hose and all ngs
 Check water lter and clean if necessary
 Check unloader & safety valve for leaks
THREE MONTHLY REGULAR SERVICE
All professional machines need to be thoroughly
serviced every three months. The service should
include the following;
 Change pump oil
 Check lter for foreign debris
 Check unloader & safety valve for leaks
 Check all HP components for leaks: Gun/lance, HP
hose and all ngs
 Replace nozzles
SIX MONTHLY REGULAR SERVICE
To maintain the Bertolini pump warranty (three years
from date of purchase), the pump must be serviced by
an authorised service agent every six months. Contact
Aussie for your nearest agent.
LOOK AFTER YOUR MACHINE AND IT WILL
LOOK AFTER YOU!
Australian Pump Industries Pty Ltd
7 Gladstone Road, Castle Hill NSW 2154
Ph: [phone] Fax: [phone]
www.aussiepumps.com.au [email protected]
WARNINGS