Avery Dennison ALS 306 User manual

ALS
306
309
INSTALLATION MANUAL
Label Dispenser
Edition 1 (4/2013)


3
CONTENTS
ALS
306
309
1 Please observe the following
1.1 General information
1.1.1 Validity and applicability of this manual . . . . . 5
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical State . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Copyright notice . . . . . . . . . . . . . . . . . . . . . . . . . 5
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Conventions and information . . . . . . . . . . . . . 6
Explanation of symbols . . . . . . . . . . . . . . . . . . . . 6
Warnings concerning dangers and risks . . . . . . . 6
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Symbols for keys . . . . . . . . . . . . . . . . . . . . . . . . . 6
Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Supplemental information . . . . . . . . . . . . . . . . . . 6
1.1.3 Notes on installation and repair work . . . . . . . 7
General information. . . . . . . . . . . . . . . . . . . . . . . 7
Environmental protection. . . . . . . . . . . . . . . . . . . 7
Rules for electromagnetic compatibility. . . . . . . . 8
1.2 Safety instructions
1.2.1 Information and qualifications . . . . . . . . . . . . . 9
Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pay attention to the information. . . . . . . . . . . . . 10
Information must be made available . . . . . . . . . 10
1.2.2 Machine operating safety . . . . . . . . . . . . . . . 11
Installation, maintenance. . . . . . . . . . . . . . . . . . 11
Protection measures in applicator mode . . . . . . 11
After all servicing or repair work . . . . . . . . . . . . 11
1.2.3 Safe operation. . . . . . . . . . . . . . . . . . . . . . . . 12
Protect against injuries that can result from
electrical current . . . . . . . . . . . . . . . . . . . . . . . . 12
Protection against injuries that can result from
mechanical actions . . . . . . . . . . . . . . . . . . . . . . 13
2 Installation
2.1 Admissible operation positions
2.1.1 Top labelling . . . . . . . . . . . . . . . . . . . . . . . . . 14
Horizontal position. . . . . . . . . . . . . . . . . . . . . . . 14
Vertical position . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2 Side labelling. . . . . . . . . . . . . . . . . . . . . . . . . 16
Horizontal position. . . . . . . . . . . . . . . . . . . . . . . 16
Vertical position . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Unpacking, assembling and
connecting the machine
2.2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.2 Setting up. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Holding machines in place with the fixing bolt . .19
Holding machines in place with the adjustable
head joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Holding machines in place with the flange plate 22
Holding the machine in place with flange plate
and adjustable head joint. . . . . . . . . . . . . . . . . .22
2.2.3 Mounting the unwinder. . . . . . . . . . . . . . . . . 23
Installing the unwinder holder . . . . . . . . . . . . . .23
Mounting the unwinder to the holder . . . . . . . . .24
2.2.4 Mounting the dispensing edge holder . . . . . 25
About dispensing edge holders . . . . . . . . . . . . .25
Installing short dispensing edge holder . . . . . . .26
Installing long dispensing edge holder vertically27
Installing long dispensing edge holder
horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Mounting the Euro dispensing edge holder . . . .29
Setting length of the short/long dispensing
edge holder . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Setting length of the Euro dispensing edge
holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
2.2.5 Connecting to the mains power supply . . . . 31
2.2.6 Connecting the external operator panel. . . . 33
Mounting the external operator panel . . . . . . . .33
2.2.7 Mounting the bonding unit . . . . . . . . . . . . . . 34
2.3 Connecting the sensors
2.3.1 Photoelectric label sensor . . . . . . . . . . . . . . 35
Connecting the photoelectric sensor . . . . . . . . .35
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . .35
Connection diagram . . . . . . . . . . . . . . . . . . . . .36
Adjusting the Avery sensor . . . . . . . . . . . . . . . .37
Switching the Avery sensor - PNP/NPN . . . . . .38
Adjusting the Wenglor photoelectric sensor
automatically . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Adjusting the Wenglor photoelectric sensor
manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
2.3.2 Alternative label sensor . . . . . . . . . . . . . . . . 40
Connecting the sensor. . . . . . . . . . . . . . . . . . . .40
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . .40
Connection Diagram . . . . . . . . . . . . . . . . . . . . .41
Example: capacitive label sensor . . . . . . . . . . .41
2.3.3 Changing light/dark switching at the product
sensor or the alternativ label sensor . . . . . . 43
Gen. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Gen. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

4
CONTENTS
ALS
306
309
2.3.4 Photoelectric product sensor . . . . . . . . . . . . 45
Connecting the photoelectric sensor . . . . . . . . . 45
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . 45
Connection Diagram . . . . . . . . . . . . . . . . . . . . . 45
2.3.5 External roll diameter sensor . . . . . . . . . . . . 46
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connection diagram . . . . . . . . . . . . . . . . . . . . . 47
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . 48
Setting the roll diameter . . . . . . . . . . . . . . . . . . 48
Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.3.6 Internal OD-sensors . . . . . . . . . . . . . . . . . . . 50
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Activating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.7 Rotary encoder . . . . . . . . . . . . . . . . . . . . . . . 52
Requirements for rotary encoder: . . . . . . . . . . . 52
Connecting the rotary encoder . . . . . . . . . . . . . 53
Connection diagram . . . . . . . . . . . . . . . . . . . . . 53

5
1PLEASE OBSERVE THE FOLLOWING
1.1 GENERAL INFORMATION
ALS
306
309
1.1.1 Validity and applicability of this manual
Contents
The complete operating manual for the ALS 30x label
dispensers consists of the following parts:
– Operating manual (for operating personnel)
– Service manual (for service personnel)
– Spare parts catalogue (for service personnel)
The present service manual refers exclusively to the
ALS 306 and ALS 309 label dispensers. The service
manual is to be referred to for correct installation,
set-up and adjustment of the label dispenser as well as
for undertaking of repairs. In the description of repair,
only the replacement of high-wear components is cov-
ered. If other components need to be replaced, e.g. af-
ter being damaged due to the effects of an external
force, please consult the servicing technician at our
sales partner.
Removal and repair of the dispensing edge are not in-
cluded. The labeller can be equipped with various dis-
pensing edges to suit customer requirements. Removal
and repair of the dispensing edge are described in a
separate service manual.
Technical State
Technical state: 10/2011
Software versions:
– Firmware: 1.40
– Applicator Interface: 1.37
Liability
Avery Dennison assumes no liability for damages re-
sulting from improper adjustments or repairs of the ma-
chine. It is assumed that only knowledgeable and ap-
propriately qualified persons are to perform installation,
adjustment, or repairs.
Information about the required qualification: see chap-
ter “Qualification” auf Seite 10.
Copyright notice
All rights to this operating manual are assigned to Avery
Dennison. Transmission, reprinting or any other means
of reproduction of this manual, whether whole or in part,
are not allowed without prior written permission. Third
parties, in particular competitors, are not to be allowed
access to information derived from this manual.
Printed in Germany
Manufacturer
Avery Dennison Deutschland GmbH
Ohmstraße 3
D - 85386 Eching
Phone: +49-8165-925-0
FAX: +49-8165-925-231
http://www.monarch.averydennison.com
1PLEASE OBSERVE THE FOLLOWING
1.1 GENERAL INFORMATION

6
1PLEASE OBSERVE THE FOLLOWING
1.1 GENERAL INFORMATION
ALS
306
309
1.1.2 Conventions and information
Explanation of symbols
In order to facilitate legibility and an overview, the vari-
ous types of information used herein are categorised
and identified with certain symbols.
Sentences that are introduced by an arrow contain pro-
cedural instructions.
Carry out procedural instructions one after the other
in the prescribed order.
The following information is introduced with a dash:
– List items
– Descriptions of conditions
– Description of previous work steps
– Prerequisites for implementing actions described in
the following passage
Warnings concerning dangers and risks
Important text passages which must absolutely be fol-
lowed are particularly marked for special attention:
DANGER!
A danger notice indicates an imminent
hazardous situation which, if not avoided,
could result in death or serious injury of the
personnel!
The notice contains instructions on how to
avoid or prevent the danger(s).
The instructions must be followed.
WARNING!
A warning notice indicates risks which could
result in death or serious injury of the
personnel! The notice contains safety in-
structions on how to safeguard possibly af-
fected personnel.
The instructions must be followed.
CAUTION!
A caution notice indicates risks which, if
unheeded, could lead to material damage or
bodily injury (minor injuries). The notice
contains instructions on how to prevent
damage or injury.
The instructions must be followed.
Illustrations
When required, text passages are accompanied by il-
lustrations. The reference to an illustration is indicated
by typesetting the [illustration number] in square brack-
ets. Capital letters following an illustration number, e.g.
[12A], refer to the corresponding position indicated in
the illustration.
Symbols for keys
– Keys on the operator panel are represented with
symbols
– Where two or more keys must be pressed at the
same time, a "+" appears between the symbols:
+
Functions
Functions are printed in grey text, in the form NAME OF
MENU > Name of function .
Supplemental information
The information symbol indicates notices and
recommendations as well as additional helpful
information.
Auxiliary materials:
– Auxiliary materials, e.g. lubricants, glues or
cleaning agents
Tightening torques:
– Tightening torques for the listed screw con-
nections
If special tools or other aids are needed for a task:
Tools:
– List of the tools and aids that are required for
the following activities

7
1PLEASE OBSERVE THE FOLLOWING
1.1 GENERAL INFORMATION
ALS
306
309
1.1.3 Notes on installation and repair work
General information
Before performing any maintenance or repair work:
Block access to the working area of the machine to
unauthorised persons.
Post a notification sign, which calls attention to the
work.
Electro-static discharge:
When the casing is open, protect the electronics
from damage due to electro-static discharge, e.g.
wear an anti-static arm band.
Tools:
Only use suitable tools.
Ensure all tools are at hand before beginning the
work.
Do not attempt to improvise or to use improper tools,
e.g. loosening an interior-toothed screw (Torx) with
a hexagon socket driver.
Rubber and plastic parts:
Do not allow hoses, seals, and other rubber or
plastic parts to come into contact with grease,
petrol, benzene, kerosene or mineral oil.
Environmental protection
Avoid unnecessary waste, e.g. use cleaning cloths
sparingly and reuse packing material.
Only store operating materials, such as fresh or
used cleaning agents, in suitable containers. Never
allow them to enter the sewerage system or to seep
into the ground.
Do not put old batteries, removed parts, and used
cleaning agents in household waste. Dispose of
them in an eco-friendly manner.
Packaging materials:
– Only recyclable materials are used for packaging
the machine.
Dispose of unwanted packaging material in an
eco-friendly manner.
Eco-friendly disposal:
Sort the waste as much as possible, e.g. separate
metals from plastics.
Avoid contaminating the waste if possible.
Drop off the waste at the collection points provided
for that purpose
or
Have the waste collected by suitable recycling
agencies.
Use any on-site options.
Observe all relevant rules, ordinances, and laws.

8
1PLEASE OBSERVE THE FOLLOWING
1.1 GENERAL INFORMATION
ALS
306
309
Rules for electromagnetic compatibility
Connect all metallic parts to each other via large
surfaces, ensuring electric conductivity.
– Only polished metal surfaces are electrically con-
ductive. Painted or oxidised surfaces are unsuita-
ble. Aluminium which appears to be polished still
has an invisible oxidation layer on the surface.
– Coated or plated surfaces, though electrically con-
ductive, can reach very high resistance values at
high frequencies (skin effect).
Clean contact surfaces, polish the metal, use fan
disks (washers) or mounting plates.
Carry out EMC grounding, preferably as a neutral
(star) point. A neutral (star) point prevents loops.
When laying the signal lines and power cable,
space them apart.
Lay all control and signal lines at least 50 cm distant
from power cables (e.g. motor line). Minimum
distance in the switch cabinet: 20 cm.
Spatially lay out all the lines in the switch cabinet as
close as possible to the reference potential.
Lead the signal lines into the unit or switch cabinet
from one side only.
– The more lines that are laid in front and in back bet-
ween the switch cabinet and the machine, the larger
the radiation surface of the radiated electromagnetic
energy.
Lead the signal lines out of the machine (in one
bundle and from one location, if possible) and into
the switch cabinet.
Twist together unshielded lines from the same
circuit.
– This reduces interference effects of various kinds.
Wire inductive components to suitable interference
suppressors.
– Possible inductive components: Relay, solenoid val-
ve
– Possible interference suppressors: Diodes, varis-
tors, RC combinations
House all components suspected of being sources
of RF interference fields in a closed metal casing
(Faraday screen).
Shield all signal and control lines.
Ground the shielding on both sides at its large
surfaces.
For insufficient potential equalisation between the
shielding lines: Lay an additional equalisation lead
parallel to the shielding with a cross section at least
10 mm2.
Avoid equalisation currents in the shielding of the
signal lines
– Equalisation currents can arise between subassem-
blies with different grounding conditions.
When the grounding conditions are different, only
shield the side with the better grounding condition.
Only shield both sides when the grounding
conditions are the same (e.g. inside a machine).
Power filter
Mount the power filter direct at the power supply.
Connect the filter casing to the EMC grounding via
large metal surfaces.
Lay all lines as close as possible to metal parts,
even reserve cables
– Freely hanging lines act as transceiver antennas.
Ground all reserve cables and unused wires in the
cables at least at one end.
Keep the cables as short as possible
– Cable resistance and signal distortion increase with
the length of the cable.

9
1PLEASE OBSERVE THE FOLLOWING
1.2 SAFETY INSTRUCTIONS
ALS
306
309
1.2.1 Information and qualifications
Qualification
Ensure necessary qualifications
Only allow appropriately qualified personnel to set
up, adjust, and repair the labeller, e.g. mechanical
and electronics specialists.
Only allow work on the electronics system to be
done by authorised electronics technicians.
Clearly define the responsibilities for installing,
setting up, adjusting, and repairing the labeller.
Consistently adhere to the responsibilities.
Qualification for system integrators and service
technicians („service personnel“)
Knowledge required to install the print dispens-
er and perform service work must be demon-
strated through appropriate qualification. Only
service personnel with technical training are able to as-
sess the tasks to be performed and recognise potential
dangers.
– Knowledge acquired through technical training in
mechanics and electronics (for example in Germany
the training to become a mechatronics engineer).
– Participation in a technical training course for the
corresponding label dispenser offered by the manu-
facturer.
– The service personnel must be acquainted with the
functionality of the label dispenser.
– The system integrator must be acquainted with the
functionality of the of the system into which the label
dispenser is being integrated.
1) For example faults when detecting labels 2) For example incorrect labelling
[1 An example of the distribution of tasks among different qualified
personnel
Tasks System integrator Operator Service technician
Install the machine X
Connect X
Make settings X
Switch on/off X X X
Insert/change material/ribbon X X X
Application-related settings X X X
Rectify minor operating faults 1XXX
Clean the machine X X
Rectify major operating faults 2X
Settings to the electronics/ mechanics X
Repairs X
Manual: Installation manual,
Service manual
Operating Manual Service manual,
spare parts catalogue
1.2 SAFETY INSTRUCTIONS

10
1PLEASE OBSERVE THE FOLLOWING
1.2 SAFETY INSTRUCTIONS
ALS
306
309
Pay attention to the information
WARNING!
Reliable and efficient operation of the label-
ler is only guaranteed if all necessary infor-
mation is observed!
Carry out the installation, connection,
programming, setting, and repairing of
the machine exclusively in accordance
with the specifications in this manual.
Observe additional safety and warning
notices attached to the labeller.
Observe and adhere to all relevant ordi-
nances and rules in their applicable form.
Examples:
– Work place regulation
– Accident prevention regulations
– Trade union regulations for occupational
safety and health
– Equipment safety law
– Recycling and waste management law
Information must be made available
This service guide
must be made available to all persons who are
entrusted with installing, setting up, adjusting, or
repairing the labeller.
must be maintained in legible condition.
must be made available to the new owner if the
machine is sold.
Safety and warning notices attached to the labeller
must be kept clean and legible. Missing or damaged
warning plates are to be replaced.

11
1PLEASE OBSERVE THE FOLLOWING
1.2 SAFETY INSTRUCTIONS
ALS
306
309
1.2.2 Machine operating safety
Installation, maintenance
WARNING!
Improper usage of the machine can lead to
accidents, material damage and loss of pro-
duction!
When installing the labeller, check for
visible shipment damage. Immediately in-
form Avery Dennison of any damage.
When installing the machine on a support
stand, make sure that it can not tip over.
Only put the labeller into operation if it is
in flawless condition.
Only perform alterations or conversions
to the labeller with the consent of Avery
Dennison's customer service.
Only use original replacement parts.
WARNING!
Danger of body part trapping and pinching at
the dispensing edge due to products moving
in the conveyor direction!
Take appropriate measures to prevent
personnel from reaching between a prod-
uct and the dispensing edge; e.g. install a
protective guard or shield.
WARNING!
Before starting up the machine:
Carry out test runs using the task-specif-
ic settings under near production condi-
tions.
Only put the machine into operation after
at least one successful test run has been
completed.
Protection measures in applicator mode
WARNING!
Danger of crushing between dispenser edge
and applicator pressure plate due to
applicator movement!
Prevent personnel from reaching be-
tween dispensing edge and applicator by
installing higher-level protective equip-
ment 1.
1) Movable, locked, separating protective equipment (EN ISO
12100-1, 3.25.4)
After all servicing or repair work
WARNING!
Risk of an accident due to moving or loose
parts!
Re-install all covers and safety equip-
ment.
Check for firm seating of all screw con-
nections that were loosened during the
work.
Remove all tools and other aids used dur-
ing service and repair from the working
area of the labeller.
Verify flawless functioning of all safety
equipment.
WARNING!
This unit operates at mains voltage! Coming
into contact with electrically live compo-
nents can cause potentially lethal electrical
shocks and burns.
After assembling, check the printer ac-
cording to the regulations relevant in
your country.

12
1PLEASE OBSERVE THE FOLLOWING
1.2 SAFETY INSTRUCTIONS
ALS
306
309
1.2.3 Safe operation
Protect against injuries that can result
from electrical current
WARNING!
Contact with energised components can re-
sult in life-endangering currents through the
body as well as burns. The label dispenser is
connected with the mains supply!
– Only allow work on the electronics sys-
tem to be done by authorised electronics
technicians.
Observe the following information uncon-
ditionally.
Power connection:
– The machine side power connector has a
definite phase position.
Pay attention to the phase position when
connecting the machine.
– Power switch = separator.
If the power switch is not accessible due
to the installation position of the ma-
chine, a suitable accessible separator
has to be provided by the system integra-
tor.
The device is only completely disconnected
from the mains if the power cable is un-
plugged.
Make sure the power supply socket is ac-
cessible.
In case of emergency, switch off the de-
vice and disconnect the power cable.
(ALS 104 with splash guard) The power cable
cannot be pulled off from the machine side
power connector .
If the machine is connected to a cabinet,
a suitable and accessible power separa-
tor must be provided by the system inte-
grator.
Before any repair work:
Detach the machine from power supply.
Check to ensure it is de-energised.
Secure the power supply against uninten-
tional or unauthorised switch-on.
Casing:
Before opening the casing and before re-
moving the AUM module or the PUR mod-
ule, pull the power plug.
– The casing may only be opened by
trained personnel and when the machine
is de-energised.
Only put the machine into operation when
the rear wall of the casing is correctly in
place.
Only put the machine into operation when
the rear housing is correctly in place and
when the AUM module and the PUR mod-
ule are correctly installed.
If the machine must be switched on while the
casing is open for repair or inspection:
Never touch energised components. This
also applies to components with low volt-
ages.
Ensure the flawless condition of the electri-
cal system:
Regularly check the electrical equipment.
Only connect the machine to other ma-
chines if these meet the requirements for
a SELV circuit, in accordance with
EN 60950.
Re-tighten loose connections.
Immediately replace damaged lines.
After assembling, check the printer ac-
cording to the regulations relevant in
your country.

13
1PLEASE OBSERVE THE FOLLOWING
1.2 SAFETY INSTRUCTIONS
ALS
306
309
Protection against injuries that can result
from mechanical actions
WARNING!
Acute risk of injury and long-term bodily in-
jury from working with heavy loads!
Lift or carry the machine with a minimum
of 2 persons. If possible, use a crane or
other lifting device.
Only use suitable and defect-free re-
straining devices during transportation
and installation.
Never allow the machine to stand with
loosened mounting brackets, not even for
a short time.
If the machine is fastened to a movable
support: Ensure it can not tip over.
WARNING!
Risk of accident due to uncontrolled ma-
chine start-up!
Before doing any repair work, switch off
the machine and pull the power plug.

14
2INSTALLATION
2.1 ADMISSIBLE OPERATION POSITIONS
ALS
306
309
Key for the mounting points marked in the illustrations:
2.1.1 Top labelling
The pictures [2] to [7] show the possible operational po-
sitions of an ALS 30x with two unwinders for top label-
ling. The arrows indicate the recommended lateral fix-
ing points. An additional fixing point is positioned at the
rear side. The machine can also be used with only one
unwinder.
Horizontal position
[4] Recommended combination when two unwinders are used. The
top fixing point (arrow) is obsolete, if a slicing table is mounted
(future option).
Recommended
O.k.
Not recommended
Mounting point on the rear side
[2] Horizontal mounting position for top labelling.
[3] Horizontal mounting position for top labelling.
1
23
1
2
3
1
1
2
2INSTALLATION
2.1 ADMISSIBLE OPERATION POSITIONS

15
2INSTALLATION
2.1 ADMISSIBLE OPERATION POSITIONS
ALS
306
309
Vertical position
[7] Vertical mounting position for top labelling.
[5] Vertical mounting position for top labelling.
[6] Vertical mounting position for top labelling.
1
2
2
3
1
2
2
3
1
2
2
3

16
2INSTALLATION
2.1 ADMISSIBLE OPERATION POSITIONS
ALS
306
309
2.1.2 Side labelling
The pictures [8] to [13] show the possible operational
positions of an ALS 30x with two unwinders for side la-
belling. The arrows indicate the recommended lateral
fixing points. An additional fixing point is positioned at
the rear side. The machine can also be used with only
one unwinder.
Horizontal position
[10] Recommended mounting position when two unwinders are
used. The top fixing point (arrow) is obsolete, if a slicing table is
mounted (future option).
[8] Horizontal mounting position for side labelling.
[9] Horizontal mounting position for side labelling.
1
2
3
1
2
3
1
2
2

17
2INSTALLATION
2.1 ADMISSIBLE OPERATION POSITIONS
ALS
306
309
Vertical position
[13] Vertical mounting position for side labelling.
[11] Vertical mounting position for side labelling.
[12] Vertical mounting position for side labelling.
11
2
3
1
2
3
3
1
2
3
3

18
2INSTALLATION
2.2 UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE
ALS
306
309
2.2.1 Unpacking
WARNING!
Acute risk of injury and long-term bodily in-
jury from working with heavy loads!
Lift or carry the machine with a minimum
of 2 persons. If possible, use a crane or
other lifting device.
CAUTION!
To avoid damaging the machine during un-
packing:
Never hold the machine by the deflection
rollers, dancer arm or rewind or unwind
unit.
Lift the machine out of the packaging with at least
two persons.
– To do so, hold the machine by its casing.
After unpacking, check the machine for visible
shipment damage.
Alternatively, the machine can be lifted with a
crane.
To do so, screw an eye ring M10 into a suit-
able threaded hole at one of the flanges.
2.2 UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE

19
2INSTALLATION
2.2 UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE
ALS
306
309
2.2.2 Setting up
WARNING!
Risk of injury from a tipping over support
stand.
When installing the machine on a support
stand, make sure that it can not tip over.
Fix the support stand onto the ground.
Prerequisites:
Support stand with a tube end providing the following
measures:
– Outer diameter: 60 mm
– Wall thickness: minimum 5 mm
Holding machines in place with the fixing
bolt
– Article number for fixing bolt assembly [15A] (inclu-
ding screw and cylinder pins): A7621
Tools:
– 6/10/17 mm hexagon socket drivers
Remove the cover plug [14A] from the flange [14B]
on the labellers rear side.
Locate the two cylinder pins [15B] in the holes in the
fixing bolt [15A].
Screw the fixing bolt [16A] onto the flange on
the rear side of the machine with the screw
[16B] provided.
– The two cylinder pins [16C] must locate into the ho-
les in the flange.
– Mount the fixing bolt with its bevelled side pointing
inwards towards the machine.
Tightening torque:
– Fixing bolt screw [16B] (DIN EN ISO 4762
M20x40 8.8). . . . . . . . . . . . . . . . . . . 350 Nm
[14] Cover plug (A) at the mounting flange.
[15] Fixing bolt (A) for clamping the machine from the rear side.
The cylinder pins (B) prevent rotation of the fixing bolt.
[16] Mounting the fixing bolt.
AB
A
B
AB
C

20
2INSTALLATION
2.2 UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE
ALS
306
309
Holding machines in place with the
adjustable head joint
By means of the adjustable head joint, the labeller can
be easily inclined by an angle of ±4° by a single opera-
tor.
[21] Inclination range with the adjustable head joint.
Article number of the adjustable head joint assy. [17]
(including screw and cylinder pins): A9773.
The adjustable head joint comes as two preas-
sembled brackets [19][22]. The complete as-
sembly is done while mounting the parts to the
labeller.
[22] State of delivery of the head joint brackets.
Tools:
– 6/10/17 mm hexagon socket drivers
– Plastic hammer
Remove the cover plug [18A] from the flange [18B]
on the labellers rear side.
Locate the two cylinder pins [20A] in the holes in the
machine side bracket [19B].
Screw the machine side bracket [20B] onto the
flange on the rear side of the machine with the
screw [20C] provided.
– The two cylinder pins [20A] must locate into the ho-
les in the flange.
Tightening torque:
– Mounting screw[20C] . . . . . . . . . . . . . . . . . .
(DIN EN ISO 4762 M20x40 8.8) . . . 350 Nm
[17] Adjustable head joint, assembled
[18] Cover plug (A) at the mounting flange.
[19] Preassembled brackets of the head joint (state of delivery)
ASupport stand side bracket
BMachine side bracket
[20] Assembling the machine side bracket (B).
A
B
A
B
A
B
C
max. 4°
max. 4°
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