Aviation Design F-100 User manual

1
F-100
for AMT Pegasus jet engine
or Jet CAT P-120 / P-160
Assembly
Manual



ZI le chenet, 91490 Milly La Foret, FRANCE
Tel : [phone]
Fax : [phone]
E-mail : [email protected]
www.adjets.com
Version 01/10/2006

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INTRODUCTION
The F-100 from  is designed for high thrust jet engines.
It is a scale kit, with all the panel lines engraved in the fuselage and a lot of scale details (gears, hinges,
cockpit...). It is fully molded in fiberglass, carbon and epoxy.
The flight characteristics are excellent with low and high speed capability.
The model has plug in wings, stabs and fin.
F-100 is avaialable :
-in ’’C’’ version with small fin and small fixed flaps
-in ’’D’’ version with larger fin and large movable flaps
F-100 model includes
- High quality epoxy-glass fuselage painted.
- All plywood and wood parts premounted.
- Epoxy-glass inlet
- Exhaust nozzle.
- Fully molded wings, stabs and fin painted
- Access hatch requiring no additional framework.
- ABS cockpit interior.
- Clear formed canopy.
- All hardware (ball links, bearings, screws ...)
- Instructions in English.
To complete the kit :
The following items are not included in the kit. They are available from .
Jet Engine :
1 Complete AMT Pegasus jet engine
or 1 Jet Cat P120 or P160
Cockpit detail kit : ref : ADJ 465
This kit include :
1/7 full body jet pilot, 1/7 ejector seat & instrument
panel.

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Landing gear : ref : ADJ 467
 retractable landing gear is specially
designed for the F-100.
It is made in aluminium by CNC
It includes 3 retracts system, 3 oleo legs, 4 way valve,
tubing, connectors, air tank, filling valve, ...
Gear doors kit : ref : ADJ 469
Include 3 air cylinders, electronic gear door cycler, 4 way
valve, tubing, connectors, air tank, door hinges, ball links
Wheels set + brakes : ref : ADJ 469
This set include:
2 x 110 mm diameter wheels + scale cover + brakes
2 x 60 mm diameter front wheels
It includes valve, tubing, connectors, air tank, filling valve.
Variable pressure brake control valve : ref : ADT Brk
Kevlar Fuel tank : ref ADJ 473K
Fuel cell molded in kevlar. Capacity : 3.2 liters
Include tubing, nipples and clunks + 1 upper tank
Air brake : ref ADJ 475
Air brakes fully molded
Include 2 air cylinders, tubing, connector and valve.
2 Underwing fuel tank : ref : ADJ 480
Fully molded ,epoxy-glass. Rails and fins included
Double walded stainless steel tailpipe : ref : ADJ 490
Detail set : ref : ADJ 485
Include refuelling probe, pitot probe and 4 guns

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New super scale water decals :
Basic stencil (all marking on airplane)
F-100 Skyblasers
F-100 435 Tactical Fighter squadron FW-076
F-100 FW-020
F-100 FW-189
More versions in near futur
DISCLAIMER
 assumes no liability for the operation and use of these products.
The owner and operator of these products should have the necessary experience and exercise common
sense. Said owner and operator must have a valid Model Airplane license and insurance, as required.

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CONSTRUCTION
Fuselage :
We recommand to let the fuselage in 2 parts for transportation.
All plywood reinforcement are already glued and hole drill in the front and rear fuselage.
You'll just have to screw the 2 parts together with 4 x M3x16 mm diameter screws + blind nuts.
Don't forget to check the 4 screws before to fly ......
Front gear door :
Cut the front gear door according to the engraved panel lines with fine diamond disc.
Glue the 5 door hinges with cyano (take care of the position according to the photo) : 3 hinges on rear door
on right side, 2 hinges on front door on front side.
For this operation in order to avoid glue to “harden” the hinges put a small drop of oil in the pivot point.
Front landing gear :
Screw the front landing gear on the
plywood mount with 4 x d3x16 mm parker
screw
Screw the servo on the servo plywood
mount
The steering servo should be a 3 kg.cm
servo
Connect the servo to nose gear steering arm
with 1 x M2 link, 1 M2 ball link and M2
threaded rod (30 mm long).
Ball link is screwed under the gear arm
The M2 link should be connected in the arm
hole closest to the gear axis.

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Front gear door cylinder:
Screw a ball link on the 1" air cylinder.
Screw the air cylinder on the plywood frame.
Screw the ball of the ball link on the rear door
hinge
Connect the link to the ball link and check that
the door closes perfectly : the door is open
when the cylinder is fully extended and the
door is closed when the air cylinder is retracted.

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Main gear door :
Cut the 2 main gear doors according to the engraved
panel lines.
Glue the 4 flat hinges with cyano (take care of the
position according to the photo).
For this operation in order to avoid glue to “harden” the
hinges put a small drop of oil in the pivot point.
M ain gear doors cylinder
Glue the fiber horn reinforcement on each gear door with
CA and epoxy.
It is located just on the front of the door (see photo)
Screw a ball link on the 1.5" air cylinder. Screw the air
cylinder on the plywood part.
Glue the part in the fuselage according to the pics.
Connect the link to the ball ling and check that the door
close perfectly : the door is open when the cylinder is
fully extended and the door is closed when the air
cylinder is retracted.

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Air brake (optionnal):
Cut the air brake according to the engraved panel
lines.
Drill a hole in the air brake for the piano wire
Screw the 2 aluminium link to the 2 air cylinder
Connect the link to the air brake
Fit the piano wire in the control horn of the air
brake
Fit the air brake in position
Glue the piano wire with cyano.
Check that the air brake can open and close
without trouble.
Secure the piano wire with epoxy and
microballon
Screw the end of the air cylinder to the 2
plywood reinforcement
Plue the plywood part with CA in the fuselage
Check that the air brake close perfectly : the air
brake is open when the cylinder is fully extended
and the air brake is closed when the air cylinder
is retracted.

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FRONT GUN (optionnal):
Cut the openning for the 4 gun according
to the engraved panel lines.
Glue the 4 resin gun inside the fuselage
with CA
FIN INSTALLATION :
Fit the fin on the fuselage
Drill a 2.5 mm hole through the fin tube, the 12 mm
tube and the plywwod frame
Insert a 3 mm screw to lock the fin.
Rudder :
If you want to fit a rudder, we recommand to fit he
servo in the fin to minimize flutter problem.
Cut the rudder as panel line engraved
Glue in the fin and in the rudder a balsa spar (15 mm large in both side)
Put 4 large Robart hinges
Cut a hole in the rudder for the servo
Fit control horn and link. Check that there is no play in the rudder
Bearings installation

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You have 2 bearings per stabs with aluminium mounting.
First check that all mounting are perfectly screwed to the plywood and that the bearings are glued in the
mounting
If not, just glue the bearing in the aluminium block with threadlock.
Stabs installation
Important : the 2 stabs MUST be balanced
You will have to drill a hole in the stab root and glue some lest in
the leading edge to balance them.
You will need approximately 35 grams of lest per
stabs.
When the stabs is fitted in the 2 bearings, it must be
free in rotation : not hard point, no unbalance.
Now fit the stab in the fuselage and of course in the first ball
bearing.
Insert the aluminium control horn + plastic washer and fit the tube
in the second bearing
Screw the control horn to secure the tube
Adjust the clearance between the fuselage and
the stab. The stab must not touch the fuselage
when it rotate. Do the same for the 2 stabs.
Servos installation
Important : the servo MUST be a very high
quality servo, 9 kg torque minimum, with
metallic gears.
Screw the servo on the plywood mount
The servo lead must be protected with ceramic
fiber.
Put the stab horizontal.
Put the control arm vertical.
Screw and secure the control arm
Connect the servo to the arm with the large M4 ball link,
M4 threaded rod +cardon rod outside (to prevent
bending) and M4 aluminium link
Glue them with threadlock.

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Wings :
Aileron servo :
Increase the hole for the servo location in the
wings with a permagrit rotating tool for the
aileron
Screw the servo in the servo cover (you can
also glue it with silicon glue for more
security)
Put in place the servo cover on the wings
Drill 4 x 1 mm hole in the wings for the
screws
Cut a slot in the control surface for the fiber
control horn
Glue with fast epoxy the control horn
Connect two 3 mm link with M3 threaded
rod
Screw the servo cove with the 4 parker
screws
Connect the servo with the control horn
Apply thread lock.
Flaps :
Only D version has movable flaps
For C version, just glue the flaps to the wings.
For D version :
Cut the trailing edge of the wing to open it and to fit the flaps.
Sand it carefully to have fine shape
In flaps make 2 large hole for hinges and insert plywood
reinforcement
Insert 2 large Robart hinges
Insert and glue in wing corresponding wood block in front of
the flaps hinges.
Glue hinges with epoxy and check that
you have enough down throw
Make a hole for the servo location in
the wings with a permagrit rotating tool
(see photo)
Glue 2 plywood bloxk for servo
mounting

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Screw the servo on the plywood block
Cut a slot in the control surface for the fiber control
horn
Glue with fast epoxy the control horn
Connect two 3 mm link with M3 threaded rod
Connect the servo with the control horn
Apply thread lock.
Secure the wing
Put the aluminium tube through the
fuselage.
Check it is in the middle
Drill a hole in the fuselage fiber tube and secure the aluminium tube with a small parker screw.
Fit the 2 wings against the fuselage. Check that wings join perfectly with fuselage
Drill a 2.5 mm hole throught the wing and the aluminiuim tube at 77 mm from the wing root
Tappered at M3
Insert a M3 screw

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MAIN LANDING GEAR :
Make a hole for gear and oleo location in the wings with
a permagrit rotating tool (see photo) according to the
engraved panel lines.
Insert the retracts on the plywood mount.
Fit the oleo legs in the retracts. Check that the 2 wheels
are parallel. Screw the leg in the retracts.
Retract and extend the legs to check that the wheels fit
well in the fuselage : adjust the position of the gear
Screw the landing gear on the plywood mount with 4 x 3x20 parker screw
Connect all air tubing
Now connect all the landing gear tubing and the gear door tubing.
The 2 Robart 2 way valves can be mounted on a plywood frame and glued in the front fuselage.

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The main air bottle and brake bottle
will be mounted in the back of the front
fuselage with double face tape
Wheels and brakes
Glue the 6 mm diameter screws with
threadlock in the legs
Connect the system according to the manual.
Do not remove the O ring inthe brake drum
Separate rubber tires and O ring are available in spare parts.
Usually, we use the brakes on fully elevator down stick.
Fill the system with an air pump or compressor at a maximum pressure 100 Psi / 8 bars before each flight
Variable pressure brakes control valve : ref ADT brk
Connect the valve instead of the air micro switch
Usually, we use the brakes on elevator down stick. The braking effect will be proportional to the stick
travel.
Installation of the AMT jet engine.
The AMT is just screwed with 4x 3mm diameter srews on plywood engine mount with blind nuts.

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The ECU and the AMT Batterie are put just rear of the canopy.
With this configuration, the F100 don't need any ballast to balance the model. Balance the model with the
gear down and the fuel tanks empty.
Kevlar Fuel Tanks :
You will now have to install the fuel tanks in the fuselage.
The kevlar fuel tanks are pre build.
Connect the tubing and clunk.
Check that the clunk can move freely.
You have now to check that your fuel tanks have no
leaks.
Fill them fully with kerosen and let them during 1 hour
Full of fuel.
Check carefully that your fuel tanks have no leaks.
You can now fit the 2 kevlar fuel tanks in the F100
Kevlar fuel tank are conformal fuel tank with a 3.2 liters
capacity
Fit the fuel tanks in the fuselage.
Secure them with one parker screw

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Connect all tubing as the following drawing.
This fuel tank is connected to a small catch tank (200 cc) to be sure that there is no bubble in the fuel line.
The tubing from the main tanks to the catch tank and to the catch tank to the fuel pump must be gasoline
tubing (no silicone tubing). Also for the air vent tube.
The catch tank is glue with double face tape on one side of the inlet ducting (up to the main tanks)
Filling the fuel tanks :
Connect your pump and fill the system in direction of the catch tank. It will first fill the catch tank and
after the main tanks. The main tank will be full when fuel come from the 2 air vent tube.
When tanks are full, close the filling tubing.
Do not close the air vent tube.
The system is ready for starting.
TAILPIPE EXHAUST
Tailpipe will be screw on the front frame with 3 x 3 mm diameter parker screw at 120°
Adjust the position of the front frame with the position of the end of the engine / beginning of the exhaust
tube
Glue the front and back frame with silicone glue.
You can also glue the tailpipe to the rear frame with silicone glue

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Exhaust nozzle
The exhaust nozzle can be screw (3 parker screws) on
the fuselage
It can also be glued with
silicone glue to the end
of the fuselage.
Inlet ducting
Now the inlet ducting can be glued in the fuselage
Take care to sand carefully the front fuselage and the front of the ducting.
Inlet ducting must be glued with epoxy and microballon. Add a ribbon of carbon fiber( 30 mm large) on
the inlet

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CANOPY
Cut all glass panel according to the engraved panel lines with fine diamond disc.
Paint now the canopy frame (inside).
Adjust the canopy in the canopy frame.
The canopy must overlap the frame from few mm.
Hold the canopy in position using some tape.
Glue the canopy inside the frame with ZAP canopy glue.
Glue front a rear canopy frame together
Fit the canopy frame on the fuselage.
Drill a 6 mm hole through the front of the canopy frames and the
fuselage
Glue a 6 mm pin inthe frame
Drill a hole in the frame and in the fuselage for the rear hatch latch
Glue the hatch latch in the fuselage.
Fuselage hatch
Glue the 6 mm wood hatch pin with CA.
Glue the hatch latch and drill the corresponding hole in the fuselage.

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Cockpit detail kit :
The first step is to assemble the ejector seat :
Cut the vacuum part as shown
Glue with CA the vacuum part and the 2 plastic parts
according to the pics.
Fit the pilot on ejector seat.

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The third step is to fit all the part in the cockpit
Fit the ejector seat in the ABS vacuum part.
Fit the pilot and instrument panel.
You should have to heat the pilot (with a air
gun heater) to fit it in the cockpit with the good
angle and to slide the instrument panel between
its legs.
If everything is OK, you have to paint all the
parts first before to glue them.
Glue the ejector seat in first.
After glue the pilot.
After glue the instrument panel.
And glue the instrument panel cover.