AWS 1010 Series User manual

OPERATING MANUAL
PROFESSIONAL TRANSDUCER
DISPLAY
Advanced Witness Systems Ltd
1010
10101010
1010

1010 Professiona Transducer Disp ay
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Advanced Witness Systems Ltd
1010 Professiona Transducer Disp ay Operating Manua
© AWS Ltd.
Fifth Print 2020

1010 Professiona Transducer Disp ay INDEX
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Advanced Witness Systems Ltd
1010 Professiona Transducer Disp ay Operating Manua
Professional Transducer Dis lay
O erating Manual
(Mode No: 1010)
INDEX
Description Page 4
Specification Page 6
Quick Start Guide Page 8
Ca ibration Guide Page 13

1010 Professiona Transducer Disp ay DESCRIPTION
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Advanced Witness Systems Ltd
1010 Professiona Transducer Disp ay Operating Manua
DESCRIPTION.
The Advanced Witness Systems Professiona Transducer Disp ay
(From this point onwards, referred to as the PTD) is designed to
power, process and disp ay readings from a AWS I Series Torque
Transducers (IITTs) and Inte igent Instrumented Transducer
Cab es (IITCs). The PTD boasts a rugged design, with an LCD
disp ay readab e in sun ight and two power options: Mains (1010M)
for use with the AWS Universa Torque Wrench Ca ibration
Machine (UTWCM) and Battery (1010B) for portab e app ications.
The bright co oured LCD screen disp ays readings digita y with an
additiona ana ogue bar graph to show a varying signa . The PTD
in conjunction with AWS I Series Transducers has three modes of
operation: Run, First Peak and Peak modes. 4 soft keys in
conjunction with the screen, se ect the mode of operation; units of
measure and imits, making for easy operation of the instrument.
When imits are se ected, two co umns of LED’s either side of the
screen show the state of the imits in conjunction with co our
change of the digits on the disp ay as the measurements are
made.
On the battery powered version (1010B) battery charge state and
charging indication are shown at switch on, and during operation.
Batteries are charged using the supp ied mains p ug top charger.
The auto power down function extends battery ife.
A RS232 output faci itates the ogging of torque va ues into other
devices and software such as our ADMS Kep er 4 software
enab ing fast, accurate ca ibrations of torque too s to standards
such as ISO 6789:2017. Kep er 4 inc udes the abi ity to produce
certificates, abe s and reports to maintain fu traceabi ity.
An extreme environment version (1010H) is a so avai ab e. This
inc udes a heated disp ay for use at sub-zero temperatures and is
rated to IP67.
P ease note that the unit is not supp ied with a transducer cab e.
The required Cab e AWS ITC-1009 can be purchased separate y
from Advanced Witness Systems Ltd or supp ier.

1010 Professiona Transducer Disp ay DESCRIPTION
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Advanced Witness Systems Ltd
1010 Professiona Transducer Disp ay Operating Manua
BOX CONTENTS:
1x PTD-1010M, PTD-1010B or PTD-1010H (Batteries fitted to
1010B or 1010H)
1x Mains power Supp y with UK and EU mains connections
1x Operating Manua
1x Disp ay Stand (Optiona )
Mi -C Connector to
transducer
D sub 9
Auxi iary
Connec
tor
DC power
connector for
recharging interna
batteries (1010B/H
on y)
Pushbutton for turning
PTD on (1010B /1010
H On y
Red, Ye ow
and Green
LED’S
indicate
Torque
Va ue
Soft key buttons, function
changes dependant on screen
On/Off switch (1010M
On y)

1010 Professiona Transducer Disp ay Quick Start
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Advanced Witness Systems Ltd
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SPECIFICATION
There are three mode s of the AWS PTD: a mains powered version
(1010M), a battery powered version (1010B) and an extreme
environment version (1010H). On a three versions the casing has
a rugged so id design to withstand high shock damage.
Model S ecification
PTD-1010M Mains power supp y from 12V DC charger.
PTD-1010B Interna rechargeab e batteries.
PTD-1010H
Interna rechargeab e batteries. The disp ay contains a
heater enab ing it to be used at subzero temperatures.
Rated to IP 67.
Unit Is Handhe d, Ergonomica y Designed and Lightweight.
Wide Dynamic Response f at to 1 kHz in a modes.
Mu ti-Co oured dua LED Limit State Indication with additiona digit
co our change when imits se ected.
Modes: Run, Peak and 1
st
Peak, with optiona imit se ection.
Modes se ected by soft keys. Graphica icons show
mode se ected.
Run: Shows readings as they change.
Peak: Shows, updates and retains the maximum
reading in a fast dynamic memory. Retains unti
manua y cance ed.
1
st
Peak: Detects, shows and retains the First peak
reading, in fast dynamic memory, or for 3 seconds if
auto-cance option is chosen.

1010 Professiona Transducer Disp ay SPECIFICATION
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LCD Disp ay: 70mm X 52mm Bright Fu Co our Sun ight Readab e
LCD Disp ay of 5 Digit Active Reading, with Ana ogue
Bar Graph, Mode Se ection graphics, Battery State
and indication of charging.
Power: 1010M - 12V DC mains power supp y with UK and EU
mains connections.
1010B/H - Interna Rechargeab e Batteries a ow it to
be used in the fie d. Auto power off function extends
ife of the disp ay. Supp ied with 12V DC mains power
supp y with UK and EU mains connections.
Accuracy: Better than 1% of reading from 4% to 100% F.S.D
when used with AWS Inte igent In- ine Torque
Transducers. Disp ay is accurate to 0.1cNm,
dependant on units se ected.
Data Output: Fema e D sub 9 Auxi iary Connector
Transducer
Connection:
Mi C 26482 series. 6 pin. She size 10.
Pin A + 9.6 to 12 vo ts D.C
Pin B 0 vo ts
Pin C Can bus high
Pin D Can bus ow
Pin E Do not use
Pin F Do not use
Operating
temperature:
1010M/B: -10 to +50
o
C
1010H: -20 to +50
o
C
Weight: 1.6 Kg
Size: 220mm x 180mm x 90mm
CE: 2014/30/EU
EMC: EN 61326:2007
NATO Stock
No:
5980-22-623-1641

1010 Professiona Transducer Disp ay Quick Start
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Advanced Witness Systems Ltd
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QUICK START GUIDE
The AWS PTD has 4 soft key buttons and 1 pushbutton/ switch.
The soft key button effects are dependant on what the screen
shows. A summary of the effects can be found on page 10.
Attach PTD to an AWS Inte igent Transducer via an AWS ITC-
1009 transducer cab e (not supp ied). A ternative y attach the PTD
to an ana ogue transducer via an AWS IITC-1008 inte igent in ine
transducer cab e.
1010M
Switch the switch on the u er 1010M case to the “On” position
to turn the unit on. To turn off the 1010M switch the switch on the
upper casing to the “Off” position. After switch on the screen wi
show the range of the transducer attached to the PTD. If no
transducer is connected then it wi show “Not Found”.
1010B/H
Press and ho d the ush button on the u er 1010B/H case to
turn the unit on. The 1010B/H can be turned off by pressing and
ho ding the far eft soft key. The 1010B/H a so has an inbui t timer
to switch battery power off 60 minutes after the ast button was
pushed. After switch on the screen wi show the current battery
eve fo owed by the range of the transducer attached to the PTD.
If no transducer is connected then it wi show “Not Found”.
BATTERY LEVEL PREVIOUS SET-UP PROMPT
For both versions the user is then prompted to se ect either the
previous set-up “Yes” or “No”.

1010 Professiona Transducer Disp ay Quick Start
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Advanced Witness Systems Ltd
1010 Professiona Transducer Disp ay Operating Manua
If “Yes” is se ected the PTD wi use the settings se ected at its ast
power down. If “No” is se ected the user wi then be prompted to
se ect 1
st
peak auto cance , and/or set imits, units of
measurement, and the mode of operation.
1
st
PEAK AUTO CANCEL PROMPT SET LIMIT PROMPT
UNITS
The PTD uses 5 Units of measurement N.m, cN.m, Lbf.Ft, Lbf.In
and Ozf.In. These are se ected for the disp ayed torque va ue and
setting the imits. Se ected units can be changed from the main
screen by pressing back twice and rese ecting a new unit.
UNIT SELECTION. UPPER LIMIT SET
LIMITS
Set the “target torque limit” to the required setting, see key chart
on page 12 on how to use buttons for imit va ue setting.
Set the “u er limit” to the maximum permissib e torque reading.
Please note this is limited to 110% of the transducers full scale torque
value and must be above the target torque or the “Over Range” warning
will not allow you to roceed to the next screen .
Set the “Lower limit” to the minimum permissib e torque reading.
Please note this must be set below the target torque or the “Over
Range” warning will not allow you to roceed to the next screen .

1010 Professiona Transducer Disp ay Quick Start
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When the reading is within the Lower and Upper imits the green
LED’s wi ight up. If the torque reading is at or above the “U er
limit” the red LED’s wi ight up. If the torque reading is at or be ow
the “Lower limit” the ye ow LED’s wi ight up.
Additiona y in Peak and 1
st
Peak modes the Digits on the disp ay
wi match the co our of the imit indicating LED’s.
MAXIMUM TORQUE LIMIT
The ye ow ribbon graph at the top of the disp ay shows the
percentage of torque app ied compared to fu sca e torque va ue of
the transducer. If the bar is f ashing the maximum torque range of
the transducer has been exceeded.
Warning: do not exceed 110% of the MAXIMUM TORQUE
RANGE doing so could ermanently damage the Transducer
and void its warranty.
EXAMPLE READING SHOWING MODE SELECTION
MAXIMUM TORQUE LIMIT
MODES
The PTD works in three different modes. Each mode has a
different use and they can be easi y switched between. The disp ay
wi show which mode is current y se ected by a pictographic graph
representing that mode (See Page 6).
RUN: Run mode continua y disp ays the actua torque app ied to
the transducer. This mode as an instance can be used for reading
torque direct y, to check the ca ibration of dia and e ectronic types
of indicating torque too s or to ca ibrate a transducer

1010 Professiona Transducer Disp ay Quick Start
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Advanced Witness Systems Ltd
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1
st
PEAK: 1
st
Peak mode wi disp ay the first peak in a torque
signa that is detected. This 1
st
peak can be used to check the
ca ibration of c ick type torque too s. After a peak in torque signa is
detected the disp ayed torque reading is automatica y sent to a PC
via RS232. Pressing the “Reset” button wi reset the memory and
the disp ay to zero. If “1
st
Peak Auto Cancel” is chosen at the start
or from a previous set up then the peak reading wi be disp ayed
for approximate y 3 seconds before being reset.
PEAK: Peak mode wi disp ay the maximum torque va ue that was
detected. Reducing the torque wi disp ay the highest detected
peak torque. This can be used to check the ca ibration of cam and
beam types of torque too s. To send the disp ayed torque reading
to a PC via RS232 press “RESET” button, which wi a so reset the
memory and disp ay to c ear the peak.
CONNECTING TO A PC VIA RS232
The fo owing information is used when configuring the PTD to a
PC via RS232. This information is a so required to configure the
PTD to ADMS KEPLER 4.
RS232 SETUP: Bits per second: 19200
Data bits: 8
Parity: none
Stop bits: 1
F ow contro : none
Handshake: none
RTS Enab ed: true

1010 Professiona Transducer Disp ay Quick Start
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Advanced Witness Systems Ltd
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KEY CHART
Soft key
Symbol Effect Screens where used.
Acce t in ut/selected item.
Select units,
select mode, set
limits
Back to revious screen, ush
and hold to turn unit off.
Select units,
select mode, set
limits, reading
Increase selected number. Cycles
back to zero. Set limits
Move right between different
mode selections/ units of
numbers. Cycles back to first
number.
Set limits, select
mode, select
units
Move left between different mode
selections/ units of numbers.
Select mode,
select units
Cycle through RUN, 1
st
PEAK and
PEAK.
RUN, 1
st
PEAK
and PEAK
reading
Tares the reading to zero. RUN reading
Allows another reading to be
taken.
1
st
PEAK and
PEAK reading

1010 Professiona Transducer Disp ay Calibration Guide
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Advanced Witness Systems Ltd
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CALIBRATION GUIDE
The AWS PTD unit can be used in conjunction with a standard to
ca ibrate a torque transducer.
BUTTONS Functions (as shown on screen)
INC Increases the se ected number, cyc es through zero.
Changes se ected units.
>/TARE Pressing moves the se ected digit to the right, this
cyc es back through. Pressing and ho ding the button
wi tare/zero the reading.
CAL This wi ca ibrate the transducer to the se ected torque
range.
STORE Wi store the se ected torque range.
ORDER OF CALIBRATION
1. Fit transducer in appropriate Ca ibration machine.
2. Attach the transducer to the PTD via cab e.
3. P ace the PTD into Ca ibration Mode by Pressing and
ho ding the furthest eft and furthest right soft key buttons
whi st turning the PTD on. This wi activate the Ca ibration
Mode.
4. A ow the disp ay and transducer to therma y stabi ise for 5
minutes.
5. Use the “INC” and “>/TARE” buttons to change the N.M.
RANGE to the maximum range of the transducer. Press
“STORE” to store this number.
6. Use the “INC” and “>/TARE” buttons to change the units to
the required units. Press “STORE” to store this number.
7. Press and ho d “>/TARE”.

1010 Professiona Transducer Disp ay Calibration Guide
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8. App y the amount of torque for fu sca e. A ow this to sett e
for 2 Minutes.
9. Press CAL and the reading wi show the app ied torque.
10. Turn the unit off and then on. The transducer is now
ca ibrated.

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Advanced Witness Systems Ltd
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Page intentiona y eft b ank

Advanced Witness Systems Ltd
Unit 8, Beaumont Business Centre, Beaumont C ose
Banbury, Oxfordshire
OX16 1TN
Te ephone: 01295 266939
Fax: [phone]
sa [email protected]
www.awstorque.co.uk