AWS AWS-3000 User manual

AWS-3000 Torque Display
USER'S GUIDE
February, 2008
AWS-5000 Shown with External Input Connector
ADVANCED WITNESS SERIES, INC.
910 BERN COURT #100
SAN JOSE, CA 95112
[phone]
www.awitness.com

CONTENTS 1
CONTENTS
CONTENTS .................................................... 1
INTRODUCTION.............................................2
Description ......................................................... 2
System Specifications......................................... 2
OPERATION ..................................................3
Display Operation ............................................... 3
Button Function .................................................. 4
Rear Panel Inputs................................................ 4
Charging the Batteries......................................... 4
RS-232............................................................... 5
RS232 Transfer Protocol.................................. 5
RS232 Datastream Format.............................. 5
RS232 Cable Pinouts ...................................... 5
Programming & NAVIGATION .........................6
Menu Tree ....................................................... 7
Description of functions .............................. 10
Operating Mode................................................ 10
Peak ............................................................. 10
1st Peak ....................................................... 10
Track............................................................. 10
Selecting a TransducerError! Bookmark not defined.
Engineering Units.............................................. 10
Auto-Clear ........................................................ 10
Low Limit .......................................................... 11
High Limit ......................................................... 12
Sleep Mode ...................................................... 12
SERVICE AND warranty ................................13
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INTRODUCTION 2
INTRODUCTION
DESCRIPTIONESCRIPTION
The AWS-3000 Torque Display is designed to provide for a wide range of
torque testing applications in the smallest foot print at a very reasonable price.
Features include an LCD graphics display, built-in battery pack for remote
testing and an Intellect External port for easy expansion with our entire line of
torque and load transducers. A new menu based user interface allows for a
wide range of software configurations while keeping the tester easy to use.
The AWS-3000 Torque Display is designed to provide for a wide range of
torque testing applications in the smallest foot print at a very reasonable price.
Features include an LCD graphics display, built-in battery pack for remote
testing and an Intellect External port for easy expansion with our entire line of
torque and load transducers. A new menu based user interface allows for a
wide range of software configurations while keeping the tester easy to use.
SYSTEM SPECIFICATIONSSYSTEM SPECIFICATIONS
DimensionsDimensions Width: 8.0", Height: *3.1", Depth: 3.5", Weight: 3.25 Lbs.Width: 8.0", Height: *3.1", Depth: 3.5", Weight: 3.25 Lbs.
*not including angled pedestal base*not including angled pedestal base
Power RequirementsPower Requirements 9V DC, 150 mA (120V mains adapter standard, 240v
mains adapter avaliable) or internal NiMH batteries.
9V DC, 150 mA (120V mains adapter standard, 240v
mains adapter avaliable) or internal NiMH batteries.
Operating Temperature RangeOperating Temperature Range 0˚C to 50˚C0˚C to 50˚C
Data CommunicationsData Communications RS-232-CRS-232-C
AccuracAccurac
y
0.5% of Indicated Reading with AWS series transducers.
Optional 0.25% of Indicated.
Range 10% to 100%
Optional 5% to 100%
Lockout Combinations Mode, Auto Clear, Mode & Auto Clear, Engineering Units,
Mode & Engineering Units, Auto Clear & Engineering Units,
Mode & Auto Clear & Engineering Units, None (Off)
Displa
y
4 active digits
Units 8 Selectable engineering units.
Special units available, please inquire.
Filter Selectable Hz filter: 125, 250, 500, 1000, 1500, & 2000
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OPERATION 3
OPERATIONION
DISPLAY OPERATIONDISPLAY OPERATION
Button Function:Button Function:
1: Turns the display On1: Turns the display On
Zero's the TransducerZero's the Transducer
Clears the reading in Peak and 1st Peak ModeClears the reading in Peak and 1st Peak Mode
2: Turns the display Off2: Turns the display Off
3: Programmable 'Soft Buttons'. The function of these buttons varies with the
current menu set and is shown on the bottom two lines of the display.
3: Programmable 'Soft Buttons'. The function of these buttons varies with the
current menu set and is shown on the bottom two lines of the display.
4: Accepts the reading into memory4: Accepts the reading into memory
Scrolls back one level in the menu systemScrolls back one level in the menu system
4
3
2
1
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OPERATION 4
TTON FUNCTION
SIDE PANEL INPUTS
The sides of the AWS-3000 contains various interface connections:
Transducer Input (12-pin connector Optional).
To install or remove the cable simply push in or pull out. Do this by gripping
the outer metal case of the cable and NEVER from the cord itself. THIS IS NOT
A TWIST LOCK CABLE!
DC In
The interface for the AC Adapter supplied with the unit. Use this if you plan on
working under Mains power. Use only the AC adapter provided with the unit.
Use of another power source will void the warranty and may cause severe
damage to the display.
RS-232
If you are downloading to a printer, data collector, computer, etc., this is the
mini-plug interface for the RS-232 cable. Values are sent via RS-232 every
time the unit auto-clears or the ENT/clr button is pressed
Keylock
The "key", a small black plastic connector inserts into the small hole on the
rear of the unit. When this key is removed, those functions and modes
specified for lockout will become non-functional.
CHARGING THE BATTERIES
1. The batteries in this system should last approximately 12 hours when fully
charged. The Low-Battery indicator on the display will illuminate when the
battery voltage is low. Typically, the user will have between 15-30
minutes before the batteries become too weak to power the unit.
2. The batteries are charged any time the system is plugged-in. In Fast
Charge mode, i.e. the unit is plugged in and the power is OFF, charge time
is between 2 and 4 hours depending on battery charge level. The green
LED on the front panel will flash when the battery is charging and turned
off.
Note: If the tester is to be stored for several months, always ensure the
battery is completely charged prior to storage. It is recommended the
tester be plugged in when not in use. This will not harm the unit and will
increase battery life.
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OPERATION 5
RS-232
The AWS-3000 display can be connected to a printer, computer or data
collector via its RS232 interface. Every time a reading is accepted into
memory, a peak is cleared, or data is transmitted via the print data menu(s),
it is transmitted via the RS-232 port. To download the readings, go to the
DATA MENU.
SPECIAL NOTE: Model AWS-3000 PTEST is not equipped with memory, so the
operation of the RS-232 will vary from the standard unit. The protocol,
however, remains the same.
RS232 Transfer Protocol
Protocol Value
Cable 9 pin to mini-plug.
Baud 9600
Parity
Flow
None
None
Bits 8
S Bit 1
RS232 Datastream Format
mmmbsdddddbuuuuucl, where:
m Memory Location
s Sign (space or -) c Carriage Return
d Data with Decimal Point l Line Feed
u Units b Blank
RS232 Cable Pinouts
Pin # Description Pin # Description
1 Unused 6 Unused
2 Transmit 7 Unused
3 Receive 8 Unused
4 Unused 9 Unused
5 Ground
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PROGRAMMING & NAVIGATIONTION
ENTERS THE MENU
SYSTEM
SELECTS MODE
OF OPERATION
The AWS product line has been newly redesigned to provide a consistent
interface throughout the product line. We have made the user interface menu
driven, as opposed to 'hard coded'. This has provided several advantages.
First, once you learn the basics, you can operate any of our products with the
shortest learning curve possible. Secondly, it allows us to offer a greater array
of functionality than was previously possible. Thirdly, it allows the user the
opportunity to economically upgrade and or customize the tester at any point
in the future.
The AWS product line has been newly redesigned to provide a consistent
interface throughout the product line. We have made the user interface menu
driven, as opposed to 'hard coded'. This has provided several advantages.
First, once you learn the basics, you can operate any of our products with the
shortest learning curve possible. Secondly, it allows us to offer a greater array
of functionality than was previously possible. Thirdly, it allows the user the
opportunity to economically upgrade and or customize the tester at any point
in the future.
The four buttons on the bottom row are programmable or "Soft Buttons". The
functionality of the buttons will vary with the current selection. There are two
ways to change settings, or otherwise gain access to the operation of the
tester:
The four buttons on the bottom row are programmable or "Soft Buttons". The
functionality of the buttons will vary with the current selection. There are two
ways to change settings, or otherwise gain access to the operation of the
tester:
1. Live programming: Where the 'soft buttons have text above them,
pressing the button will scroll through the options. In the picture above,
pressing the down arrow will scroll through the Modes of Operation. These
include Peak, 1st Peak and Track. The Up Arrow will scroll through the
engineering units.
1. Live programming: Where the 'soft buttons have text above them,
pressing the button will scroll through the options. In the picture above,
pressing the down arrow will scroll through the Modes of Operation. These
include Peak, 1st Peak and Track. The Up Arrow will scroll through the
engineering units.
2. Menu Driven: There are two sets of menus in the display.2. Menu Driven: There are two sets of menus in the display.
a. Bottom right Oval button will scroll through the Tester Operating
Functions. For basic testers, this includes the RUN MODE and MEMORY
a. Bottom right Oval button will scroll through the Tester Operating
Functions. For basic testers, this includes the RUN MODE and MEMORY
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(MEM) MODE. Toggling this button will change the functions of the
other soft buttons appropriately.
b. MENU (bottom left oval) will take you to the main menu system.
Shown below is a sample of one menu screen
MENU
LOCATION
MENU SCROLL
BUTTONS
MENU ACTION
BUTTONS
RETURNS TO
PREVIOUS MENU
MENU TREE
Operation Overview: There are 7 buttons on the display face: Off, On/clr, ENT
and four (4) programmable or ‘soft’ buttons. The exact function of the soft
buttons is defined by the bottom two rows of text and will vary depending on the
current mode of operation. Pressing the ENT button will take you back to the
previous screen, until you return to the run mode.
Button Operation:
Run Mode (Current mode displayed):
ON / clr: Clears the peak reading if saved, Zero’s the display and erases the
memory location otherwise.
ENT: Save current reading in memory if on and clears the peak reading.
Memory Mode (MEM displayed instead of mode):
ON / clr: Goes to run mode without erasing memory location.
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ENT: Scrolls to next empty location.
Either Mode:
RUN -> MEM: (soft button) changes the mode of the arrow buttons.
Up and Down: (soft buttons) Units and mode respectively for RUN; Memory
location for MEM. Depends on the right programmable button.
MENU: Enter menus.
MENU Operation:
ENT: Previous menu.
Up and Down: Scroll through the current menu.
Programmable keys: Menu actions. The text varies depending of the active menu
selection.
MENU TREE:
1 PEAK OPTIONS MENU
SEL: Enters menu.
1-1 Auto clear
+, - Set time in seconds.
1-2 Filter
+, - Set filter value in Hz.
1-3 Peak Blanking
+, - Set blanking in percent of full scale.
1-4 Sign Lock
+, - Toggle On or Off.
1-5 Edit Limits
High or Low edits that limit.
Limit editing:
•Up and Down: Change the digit specified (5 is decimal point, OFF
turns the limit off)
•DIG: Changes which digit to edit.
•ENT: Accepts changes.
2 SYSTEM MENU
SEL: Enters menu.
2-1 Sleep
+, -: Set time in minutes.
2-2 Lockout Menu
SEL: Enter menu.
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2-2-1 Mode Lockout
+, -: Toggle on or off.
2-2-2 Units Lockout
+, -: Toggle on or off.
2-2-3 Scroll Lockout
+, -: Toggle on or off.
2-3 Contrast
+, -: Change the contrast of the display.
2-4 Information
SYS: Gives detailed info about the system.
TD: Gives detailed info about the transducer.
3 DATA MENU
SEL: Enters menu.
3-1 Print Memory
Send: Prints the currently saved readings.
3-2 Clear Memory
CLR: Followed by ENT clears the readings saved in memory.
3-3 Reset All
CLR: Followed by ENT clears all readings and all sets. Should be used
approximately every 5000 readings.
AWS-3000 Guide