Axminster Professional AP25BM User manual

AP25BM
Bench Morticer
AT: 25/03/2021
BOOK REF : 106517
Code 107638
Original Instructions
Code 105646 Door Mortice Kit
Code 105645 AP25BM Morticer Stand

INDEX OF CONTENTS
2
Cert No: 2310
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Morticer
Model AP25BM and conforms to the machinery example for which the
EC Type-Examination Certificate No RA/2017/A0001C
has been issued by Yeon Chuan Machinery Co., Ltd
at: 50-2, Lane 108,Yongfeng RD.,Taiping Dist.,Taichung City,Taiwan 411.
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN ISO 12100
EN 60204-1:2006/AC:2010
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 18/10/2017
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
EU DECLARATION OF CONFORMITY
EU Declaration of Conformity 02
What’s Included 03
Optional Accessories 04
General Safety Instructions for 230V Machines 05
Specific Safety Instruction for Morticers 05
Specification 05
Assembly 06-07-08
Illustration and Parts Description 09-10-11
Setting Up the Morticer 12-13-14-15-16
Accessories 17-18-19
Maintenance 19-20-21
Troubleshooting 22
Exploded Diagrams/Lists 23-24-25-26
Wiring Diagram 27

WHAT’S INCLUDED
3
Quantity Item Part Model Number
AP25BM
1 Bench Morticer A
1 Operating Wheel
1 Operating Lever B
Accessories
2 Bush Adaptors 13/16" and 3/4" C
1 17-19, 12-14 and 11-13mm Spanners D
1 Spindle Nut Spanner
1 Screwdriver E
1 Hex Key F
1 Chuck Key G
1 Lift & Shift Clamping Handle H
1 Chuck Extension I
1 Instruction Manual
A
B
C
DE
H
F G I
D

OPTIONAL ACCESSORIES
4
Code: 105645 Stand Assembly
4 Leg Brackets J
2 Long Upper Support Struts K
2 Short Upper Support Struts L
2 Long Lower Support Struts M
2 Short Lower Support Struts N
4 M8 Hex Bolts Washers & Nuts O
4 Threaded Rubber Feet P
1 Bag of Fixings Q
Code: 105646 Door Mortice Kit
J
KL
M
N
P Q
O
S
R
T
U
V
X

GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES
5
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent it
being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings and
wristwatches.
•Consideration should also be given to non-slip footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.
SPECIFIC SAFETY INSTRUCTION FOR MORTICERS
• Ensure that the morticer is firmly fixed to its base as the force
exerted through the operating handle could be enough to over
balance the machine.
• Ensure that the operating handle is returned to the
upright position after cutting a mortice.
• Mortice chisels have very sharp ends, handle them with
great care.
• Make sure that the timber is held firmly down against the
table, either with the vice or the hold down clamps. This
prevents the possibility of the timber being pulled upwards
as the mortice chisel is withdrawn from the hole.
Code 107638
Model AP25BM
Rating Professional
Power 750W 230V 50Hz 1Phase
Chisel Stroke 125mm
Centre of Chisel to Back Fence 110mm
Max Height of Timber with 12.7mm Chisel and Bit 190mm
Max Chisel Size Softwood 25mm
Max Chisel Size Hardwood 19 mm
Overall L x W x H 460mm x 515mm x 1,000mm
Weight 85kg
SPECIFICATION

ASSEMBLY
6
Remove the morticer and parts from the shipping
cartons. Report any shortages or damage to Axminster Tool
Centre Customer Services Department. (03332 406406)
HAVING UNPACKED YOUR ACCESSORIES PLEASE
DISPOSE OF ANY UNWANTED PACKAGING
PROPERLY.THE POLYTHENE AND CARD IS
RECYCLABLE.
The machine and its accessories will arrive coated with heavy
corrosion preventative grease and greased wax paper. These
may need to be cleaned from the machine, its component
and accessories prior to it being set up. Use degreaser to
remove the barrier grease.
WEAR GLOVES AND EYE PROTECTION
WHILE CLEANING THE MACHINE!
Read the manual thoroughly, familiarising yourself with the
correct safety, operating and maintenance procedures before
proceeding further.
Mounting the Morticer to a Workbench
Lower the morticer assembly onto the workbench and
position the machine so there is sufficient space all round.
Use a pencil and mark the position of the mounting holes to
the base casting. Drill the holes in the workbench and secure
the morticer using four M8 bolts/washers.
NOTE: Mount the morticer near the edge of the bench to
allow sufficient clearence when using the optional ‘Door
Mortice Kit code 105645’. Consider purchasing the optional
stand, code 105645.
WARNING! YOU WILL REQUIRE
ASSISTANCE TO LIFT THE MORTICER OR
USE A HOIST OR ENGINE CRANE BEFORE
ATTEMPTING TO MOVE THIS MACHINE!
Base casting
Workbench
Mounting hole
Optional Stand Assembly
Code 105645
1
2
3
4
5
L
J
Q
L
K
M
J
P
N

ASSEMBLY
7
Mounting the Morticer to the Stand
Locate the four M8 Hex bolts/washers (O). Lift the morticer (A)
onto the stand, line up the four pre-drilled holes to the base of
the morticer with the holes to the corners of the stand
assembly. Place a larger washer over the thread Hex bolts, insert
the bolts down through the holes in the morticer’s base. Place
the remaining washers over the threaded bolts and secure in
place with the four nuts, see fig 01-02-03.
Fig 01-02-03
A
O
Operating Lever
1. Locate the operating lever (B). Loosen the grub scew on the
lever coupling, insert the bar into machined hole and re-tighten
the screw. Remove the Hex screw washer and spring from the
rack and pinion assembly, see figs 05-06-07.
Fig 05-06-07
Fig 04
B
Rack and Pinion assembly
Hex key
Hex screw washer
Spring
Continues over...
Lever coupling
Lever bar
Grub screw

ASSEMBLY
8
IMPORTANT NOTE:THE HEAD STOCK ASSEMBLY
HAS BEEN LOWERED FOR SHIPPING AND NEEDS TO
BE RAISED TO ITS HIGHEST POSITION.TO DO THIS
INSERT THE LEVER COUPLING OVER THE PINION
ASSEMBLY UNTIL THE TEETH MESH THEN RAISE THE
HEAD STOCK.
2. Re-position the lever (B) coupling over the rack and pinion
assembly so that the lever is in the upright position and the
teeth are meshed together, see fig 08-09.
Fig 08-09
3. Push the lever coupling face up against the support column
and replace the spring and Hex screw washer. Re-tighten using
the Hex key, NOTE: DO NOT OVERTIGHTEN , see fig 10-11.
Fig 10-11
Chuck Compartment
Open the chuck access door by removing the screw and placing
it safely aside. Remove the transport packaging and wipe the
chuck over with a cloth. Close the access door and replace the
screw, see fig 13-14.
Fig 13-14
Chuck access door Screw
B
Teeth
Teeth
4. Locate the operating wheel (A),
undo the grub screw and slide
the wheel onto the drive shaft
re-tighten the screw, see fig 12.
Fig 12
Grub screw
Shaft
A

ILLUSTRATION AND PARTS DESCRIPTION
9
Lever coupling
Chuck key
Head stock
support column
Operating lever
Transverse gib strip adjusting
screws and locking nuts
Table operating wheel
Depth setting bar clamping handle
Depth setting bar
Chisel mounting flange
Chisel lift & shift
clamping handle
Depth stop ring collar
Table
Cast iron base
Motor
NVR switch with
emergency stop
shroud
Table clamp
Clamp wheel
Chuck access door
AT25BM Morticer
with optional stand

ILLUSTRATION AND PARTS DESCRIPTION
10
1.5-13mm Chuck Bush adaptor Mortice chisel clamping handle
Clamping handle (A)
Depth setting scale bar (B)
Depth stop ring collar (C) Depth stop plate (D)
NVR Emergency stop shroud NVR ON/OFF switch Chuck key storage clip
A
BC D

ILLUSTRATION AND PARTS DESCRIPTION
11
Two collar stops with lift & shift handles (E), Collar stop bar (F)
Gib strip adjusting grub
screws and locking nuts
Table front to back adjustment grub screws and locking nuts (G)
Table left to right clamping handle (H)
Table left to right gib strip adjusting
screw (I) and locking nuts (J)
Push operating wheel to engage the
gears to move the table from left to right
Pull wheel out to engage the lead
screw to move the table front and back
E
E
F
G
H
I
J

SETTING UP THE MORTICER
12
Initial Setup
NOTE: Select the correct bush adaptor (C) 13/16”or 3/4” for the
shank of the required chisel and introduce it into the underside
of the chisel head stock. Push the bush up as far as it will go,
at the same time lining up the hole in the side of the bush and
screwing in the clamping handle (H), far enough to prevent the
bush from falling out, see fig 15-16.
Fig 15-16
Introduce the chisel into the adaptor collar, press the auger bit
up into the chuck and tighten the chuck, see fig 17, withdraw
the chuck key. Gently pinch the chisel in place by nipping tight
the clamping handle (H).
Fig 17
H
C
Bush adaptor
Setting the Chisel Auger Clearance
The old rule of thumb for chisel auger clearance was known as
“the one penny width”. This was achieved by introducing a
penny between the locating shoulder of the chisel and the
adaptor face, with the auger locked in place and with the chisel
pulled hard down on the auger.The penny was then removed
and the chisel pushed up to the adaptor face and, locked in
place.This established the “one penny width”between the
chisel and the auger, which for general timbers and mortice
sizes is quite adequate, see figs 18-19.Traditional morticers
normally had a cross pin in the auger mounting mandrel, to
prevent the auger being pushed back up into the chisel.The
mounting method on the newer morticers is a chuck.
Fig 18-19
It is well worth taking the extra time and care to prepare your
augers to give the correct ‘reach’ when ‘bottomed’ out in the
chuck.This will prevent the auger being pushed back towards
the chisel and altering the clearance setting, see fig 20.
PennyAdaptor face
Locating
shoulder

SETTING UP THE MORTICER
13
The mortice will generate a lot of ‘grip’ on the chisel, especially
the first cut, or if the timber is a little green. Make sure you use
the table clamp assembly to help control the timber during the
raise operation of the morticer.
General Notes
When the chisel is tightened in the machine it must normally
be square to the back fence.The easiest way to achieve this is
to bring the head stock down to bring the chisel as close to the
table as possible, set a square against the back fence and set
the side of the chisel against the square and clamp tight.
(Remember to have the chip ejection slot in the chisel to the
side from which you will cut the mortice).
Setting the Chisel Square
Quick Setting of the Mortice Depth
Put a mark on an easily accessible end of the work piece to be
mortised, at the depth you require. Pull the head stock down,
and put the end of the timber against the chisel, position the
Coupled with the depth stop on the same assembly is the
head stock rise limiter.This limits the rise of the head stock /
chisel to a convenient distance above the work by the use of a
locking collar positioned above the stop finger on the side of
the head stock.The travel of this assembly is then restricted to
your chosen setting rather than having to return it to the top of
the slide each time.
head stock so that the chisel points or the auger point are at
the depth required, raise the depth stop collar to the under-
side of the head stock and tighten gently. Recheck the depth
of the chisel point, if it is satisfactory tighten securely, if not it
can be gently ‘nudged’ down the column with the head stock,
then tighten. Reposition the operating handle to give the most
comfortable position and purchase on the lever, over the full
distance of the movement you have just set.
Head Stock Rise Adjustment
Fig 20

SETTING UP THE MORTICER
14
Setting the Chisel Depth
The chisel depth can be set to give two depth settings; the first
method is adjusting the setting bar and the second is to adjust
the ring collar clamp (B). First method, with the stop plate (A)
set in the angled position. Set the bar depth then lower the
head stock so the bar rests on top of the stop plate (A) giving
the first depth, see fig 21.
The second depth can also be set by repositioning the stop
plate (A) in the square position. Allowing the setting bar to
drop so the ring collar clamp (B) which rests against the stop
plate (A) giving the second depth, see fig 22.
A
B
AB
Fig 21
Fig 22
Depth setting bar
Depth setting bar clamp
Chuck Extension
WARNING!! DISCONNECT THE MORTICER FROM THE
MAINS SUPPLY BEFORE CONTINUING!
To increase the chuck’s travel, the morticer comes with a ‘chuck
extension’ (I).This fits between the motor spindle and the chuck.
To fit the extension, first open the chuck access doors. Using
the spanner (D) hold the chuck in place, turn the large nut
downwards on the spindle to push the chuck assembly off the
tapered spindle. Clean the spindle to remove any build up of
debris.
Note: before fitting the extension, wind the large nut back
up the spindle.
Insert the extension (I) up over the motor spindle, then replace
the chuck by inserting it over its extension. Place a piece of
wood against the chuck and tap firmly home using a high face
mallet. Assemble the chisel as described on page 12 and close
both chuck doors. Continue with operation.
Large nut
Motor spindle
1.5-13mm Chuck
Chuck extension
D
I

SETTING UP THE MORTICER
15
The table clamp can be adjusted to accommodate different
sizes of timber using the pre-drilled holes in the table. Using
a spanner remove the two bolts and washers and place safely
aside. Re-position the clamp assembly to the desired position
and replace the two bolts and washers and tighten, see figs
24-25-26-27-28.
Table Clamp
Fig 24-25-26-27-28
1
2
3
4
5
Locating pin
Locating pin hole
Adjusting the Table
The work table can be adjusted from back to front and from left
to right by operating the main control wheel to the front of the
morticer.
Left to Right Movement
Push the operating wheel forward to engage the drive gear into
the table rack thus enabling the table to move from left to right,
see figs 29-30.
Fig 29-30
Table rack
Drive gear
Continues over...

SETTING UP THE MORTICER
16
Pull the wheel out to engage the drive gear into the lead screw
thus enabling the table to move from front to back, see figs
31-32.
Front to Back Movement
Fig 31-32
Table rack
Drive gear
Table Distance Stops
To the front of the work table there are two collar stops to set
the required distance for repetitive work.
Loosen the collar clamping handle (A) and slide the collar
(B) along the collar stop bar (C) until the required distance is
reached then re-tighten the handle to lock the collar in position.
Repeat for the other collar, see figs 33-34.
Fig 33-34
A
BC
Left to Right Movement Back to Front Movement

ACCESSORIES
17
Door Mortice Kit
Code 105645
This attachment allows the cutting of door lock mortices etc,
whilst holding the door firmly.The column/headstock on the
morticer swivels 180° to swing the mortice chisel over the door.
With the morticer mounted on its optional floor stand, a full
1metre wide door will fit into the attachment. Obviously, when
the morticer is bench mounted this width may vary. Easy to fit,
and with an adjustable door clamp.
T
U
V
X
With assistence turn the
morticer head assembly
around by removing the
four Hex bolts/washers
1
R
R
S
S
Countersink mounting holes
2
3
4
5
6
T
U
V
Door

ACCESSORIES
18
Morticing Chisels Introduction
Sharpening chisels for morticing machines doesn’t get much
easier than this. Fit the multi- flute conical reamer with the
appropriate size pilot piece, just a few turns removes a tiny
amount of metal from the chisel’s internal bevel. Using the fine
diamond honing stone included with the kit, touches up the
outer faces of the chisel by removing any burrs thrown up by
the reamer, it’s as simple as that. A sharp chisel cuts cleaner and
Types of Chisel
The Japanese pattern has a point on the end
of the bit and one cutting spur and spiral for
rapid chip clearance. The single spur is easy to
sharpen and cuts evenly and fast, even in the
hardest of timbers.
Whatever the choice, the chisels need to be
installed carefully if good results are to be
achieved.
Installation
The chisel needs to be installed square to the
back fence. The other important adjustment
is to get the correct clearance between the cutting edge of the
auger and the conical recess in the base of the chisel; this will
ensure that there is both sufficient support for the auger in the
chisel and adequate space for chip clearance. One convenient
way to achieve this is to install in position with a spacer (such as
a two pence coin) between the collar of the chisel and the
locating face on the machine, then bring the bit up so that the
cutting part is hard against the base of the chisel and then
tighten up the shank of the bit in the chuck.The spacer is then
removed, the chisel moved up to its correct position and
re-tightened.
Sharpening
Sharpening of the cutting spur is best achieved with a flat
needle file whilst the chisels are best sharpened with the
special piloted reamers.
Morticing Chisel Sharpening Set
Code: 700173
is far less prone to burning and, of course, puts far less strain
on the morticing machine. It leaves the internal faces of the
mortice smoother and cleaner making for a better fitting joint.
This Axminster mortice chisel sharpening kit will fit most
Taiwanese and Japanese mortice chisels metric and imperial
sizes up to 12mm/1/2”. N.B.Touch up the chisels auger at the
same time using a simple triangular needle or saw file.
Diamond Cone Mortice Chisel Sharpener
Sharpening a mortice chisel significantly improves
performance. We can recommend this pair of specially made
diamond coated cones for most Taiwanese and Japanese
mortice chisels, and Veritas square hole punches. A coarse grit
cone gives an initial grind, followed by a finer honing cone to
create a sharp even edge.
Code: 502458

ACCESSORIES
19
Instructions
Use the cones in a drill press or your morticer if you have a
chuck adaptor (a handheld drill is neither suitable nor safe).
Clamp the bit vertically and securely, or drill a hole in a block of
wood the same diameter as the chisel’s shank.The chisel must
be held firmly and perpendicular.
Fasten the coarse cone in the chuck and align it with the chisel
so it centres exactly in the end of the chisel, do this BEFORE
switching on. Running at low speed (150 to 250rpm), gently
lower the cone until it just makes contact with the mortice
bit. Carefully grind until you obtain a clean surface around the
entire bevel.Replace it with the 350-grit cone and repeat the
process, lightly honing the inside bevel. Use a fine flat stone lap
the sides of the bit to remove any burrs.
Axminster Heavy Duty Mobile Base
Our heavy duty mobile base has two fixed wheels at the rear
and features two castoring wheels at the front. It is a practical
method for manoeuvring heavy machines into position safely
and with ease. Maximum total load is 540kg and the size limits
are 460mm x 620mm minimum, up to 720mm x 850mm
maximum.
Code: 105072
MAINTENANCE
WARNING!! DISCONNECT THE MORTICER FROM THE
MAINS SUPPLY BEFORE CONTINUING!
After long periods of use, if you notice a degree of side play
developing on both the table and head stock, you will need to
adjust the gib strip screws until the slide play is eliminated.
Table and Head Stock Adjustment
To adjust the left to right movement slacken the two Hex
locking bolts (A) beneath the right hand side of the table then
very carefully adjust the two gib strip screws (B), see fig 35.
NOTE: make small adjustments, turning the operating wheel
until the table slides smoothly across, but not too much
causing the table to tighten or jam.
When you feel the slide play has been eliminated, tighten
the two locking Hex bolts (A) to secure the setting.
Table Adjustment Left to Right
Table Adjustment Front to Back
To adjust the front to back movement slacken the three locking
nuts (C), to the rear of the table, then using a Hex key adjust
the three gib strip grub screws (D) until the side play has been
eliminated. Tighten the locking nuts (C) to secure the setting,
see figs 36-37.
Fig 35
Fig 36-37
C
D
B
A

MAINTENANCE
20
Head Stock Adjustment
If there is sufficient play happening in the head stock
assembly, loosen the three locking nuts (E) to the side of the
head stock column and carefully adjust the gib strip grub
screws (F), see figs 38.
NOTE: make small adjustments, pulling the operating
lever down until the head stock slides smoothly up and
down the column, but not too much causing the head
stock to tighten or jam.
When you feel the slide play has been eliminated, tighten the
locking nuts (E) on the column to secure the setting.
Fig 38
E
F
General Maintenance
WARNING!! DISCONNECT THE MORTICER FROM
THE MAINS SUPPLY BEFORE CONTINUING!
To ensure optimum performance from your morticer routine
cleaning and lubrication is required.
After long periods of use, wood and resin deposits will build up
on the table and the rack and pinion gears. Clean all surfaces
using“Axcaliber Blade and Bit Cleaner Code 104736” then apply
a light application of lubricant to all moving parts using
“Axcaliber Dry Lubricant Code 503468”.
Code: 104736Code: 503468
General Maintenance
Light Lubricate
Lubricate