Baintech PowerTop V3 Mounting instructions

PowerTop V3 User Operation Manual
IMPORTANT SAFETY INSTRUCTIONS
BEFORE USING THIS APPLIANCE READ ALL SAFETY AND USAGE
INSTRUCTIONS LOCATED ON THE APPLIANCE AND IN THIS
MANUAL
These warnings apply to the appliance, and also where applicable, to all tools, accessories, chargers or
mains adapters.
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY
1. This appliance is not intended for use by young children, or infirm persons with reduced or impaired
mental or physical capabilities, or persons with a lack of knowledge and experience unless directly
under the supervision or instruction of a responsible party to ensure that safe use conditions are met.
2. This appliance is not a toy. If this appliance is in use in the vicinity of children, proper attention and
supervision must be given to ensure that they do not play with this electrical device.
3. Use only as described in this manual. Do not undertake any maintenance unless described in this
manual or advised recognized Service personnel.
4. Suitable for use in dry conditions only. Operate under shelter with adequate protection from
elements.
5. Do not handle any part of the appliance with wet hands.
6. Damaged electrical cords are a hazard, In the case of damaged or frayed electrical cord DO NOT USE
and seek replacement from manufacturer or similarly qualified person.
7. If the appliance is not working as it should, is damaged, or has been dropped, submerged in water or
exposed to the elements for an extended period of time, discontinue use immediately and contact
suppliers Customer Service.
8. Do not disassemble. Contact suppliers Customer Service when service or repair is required.
9. Do not stretch or place electrical cables under strain. Avoid placing cable where it can be stepped on
or tripped over.
10. Keep appliance away from sources of fire and high temperature.
11. Avoid contact with and submersion in water.
12. Use only recommended accessories and replacement parts. Do not use any high capacity DC-DC
charger beyond the recommended maximum charging current of 20A
13. If used in vehicle, ensure that the appliance is secured and fixed in place.
14. Charge in a well-ventilated location
15. Do not go beyond the maximum recommended load for each socket or panel
16. Warning against recharging non-rechargeable batteries
17. This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
If supply cord is damaged, it must be replaced by a special cord or assembly available from the
manufacture or its service agent.
-Include a warning against recharging non-rechargeable batteries.

PowerTop V3 User Operation Manual

PowerTop V3 User Operation Manual

PowerTop V3 User Operation Manual

PowerTop V3 User Operation Manual
If you require faster charging we recommend using a 20A (maximum) charger suited for Gel batteries with the following
voltage set points:
•Bulk 14.2V
•Float 13.7V
The external charger is to be connected to the Grey Anderson connector labelled 50A Battery Output.

PowerTop V3 User Operation Manual

PowerTop V3 User Operation Manual
If you want to connect a DC charging source that is unregulated, for example a 12V PV panel (36 Cell) without a
regulator it must be connected to the Red Anderson Connector input labelled Solar/External Charge.
IMPORTANT NOTE:
DC On/Off Switch must be
ON
for charging (see page 3 for switch location).

PowerTop V3 User Operation Manual
IMPORTANT NOTE: DC On/Off Switch must be ON for charging (see page 3 for switch location).
If the solar panel is supplied with a solar charge controller or you have an external solar charge controller they must
meet the following requirements:
•20A maximum charge current
•Bulk 14.2V
•Float 13.7V
If the solar charger controller meets these requirements connect the device to the Grey Anderson connector
labelled 50A Battery Output.
Vehicle Charging
IMPORTANT NOTE: DC On/Off Switch must be ON for charging (see page 3 for switch location).
If you want to charge the PowerTop from the vehicle alternator, connect a cable to the starter battery, connect the
other end of the cable to the Blue Anderson Plug on the PowerTop labelled Vehicle charge input. Fuse the cable at
the start battery end of the cable. The vehicle voltage must be above 13.2V to charge the PowerTop battery.
Recommended fuse size is 35 AMPS max.

PowerTop V3 User Operation Manual
If you have an external DC-DC charger they must meet the following requirements:
•20A maximum charge current
•Bulk 14.2V
•Float 13.7V
If the DC-DC charger meets these requirements connect the device to the Grey Anderson connector labelled 50A
Battery Output.
Charging Status LEDs
FLAT BATTERY LED will switch on when battery voltage drops below 11V and will switch off when
battery voltage is greater than 11V. When the FLAT Battery LED is on an internal audible alarm will
also activate.
BOOST LED indicates that the battery is being charged via the Solar/Ext (RED Anderson) and Vehicle
(Blue Anderson) inputs or on an AC charger. The Boost cut out voltage is 14.2V and will cut in when
the battery voltage drops below 12.7V.
FLOAT BATTERY LED will switch on when the BOOST cut-out voltage is reached and will switch off
when the Boost cut-in voltage is reached. The Float LED indicates the battery is not being charged via
the Solar/Ext (RED Anderson) and Vehicle (Blue Anderson ) inputs.
Vehicle LED Operation
The Vehicle LED will turn on when the voltage on the B
l
ue
Anderson input is above 13.2V and will
turn off when the voltage goes below
13.2
V.
DC
-
DC
Vehicle
Charging
IMPORTANT NOTE:
DC On/Off Switch must be
ON
for charging (see page 3 for switch
location).

PowerTop V3 User Operation Manual
IMPORTANT NOTE: DC On/Off switch must be ON for load connections.
The Grey Anderson connector load output is protected by a 50A self-resettable thermal breaker. Maximum
recommended load as a guide is under 500W, dependent on ambient temperature.
Loads can also be connected to the following 12V DC Power sockets:
•Ciga x 2 Maximum load/Socket 10A
•Engel x 2 Maximum load/Socket 10A
•USB x 2 Maximum load/Socket 5V /2.3A
Sockets output are protected by a 20A self-resettable thermal breaker. Maximum recommended load across all
sockets as a guide is 200W, dependent on ambient temperature.

PowerTop V3 User Operation Manual
Features
•12V 100Ah Gel battery
•Top of unit made from anodised aluminium
•In-built 6.6A AC connected battery charger
•In-built electronics (VCR) for accepting charge from vehicle input, for voltages above 13.2V
•LCD voltmeter with LOW volt (@ below 11.5 Volt) audio alarm buzzer
•Low Voltage Shutdown (@ below 11V)
•DC On/Off push button switch for the unit
•Total four 12V DC power socket outlets
o 2 x Engel Socket
o 2 x Ciga Sockets
o Protected by 20A thermal self-resettable breaker
o 2 x Universal USB Socket (5V/2.3 amp each)
•6 LED indicators:
oMAINS oVEHICLE
oSOLAR/EXTERNAL
oBOOST
oFLOAT
oFLAT BATTERY
•Fitted 3x 50A Anderson type Connectors
oRed: Solar/External (12V solar panel input can be unregulated)
oBlue: Vehicle Charge Input connection
oGrey: Load connection to and from battery
▪Protected by 50A thermal self-resettable breaker
▪Can be used for external higher power regulated output from a AC charger, DC-DC charger or
solar charger to charge the battery
Specifications
Battery Type
12V/100Ah Sealed Lead Acid Battery
In Built Battery Charger
Mains input voltage
DC output voltage
6.6A 15V DC Charger
240V AC
15V DC
Vehicle input charging voltage
Cut-In Voltage Above 13.2V
Volt Meter, low voltage alarm indicator and audible alarm
Below 11.5V
System Shut Down Voltage
Below 11.0V & Above 15V
Socket Protection
20A Self-Resettable Breaker
Grey Anderson plug (output) protection
50A Self-resettable breaker
USB Socket Output
5V 2.3A
Maximum Load across all sockets
200W
Dimensions (L x W x H)
330 x 175 x 275 mm
Weight
32kg
Warranty
12 months
•After warranty period service is available.
•Opening unit voids warranty.

PowerTop V3 User Operation Manual
DO’s:
1. Do fully charge the PowerTop before using it for the first time.
2. Do charge the battery immediately if the warning alarm comes on. The warning comes on at 11.5
Volts. It is good practice not to let the battery remain below 12 Volts without recharging.
3. Do keep the PowerTop fully charged to maintain battery at optimum capacity. Repeated deep cycling
(deeply discharging the battery) reduces battery life. Where practical, plug the PowerTop to the mains
or other power supply to keep the battery fully charged.
4. Do disconnect all the loads and remove the connections to Blue and Red Anderson connectors while
using the AC internal charger.
5. Do use the maximum recommended DC-DC charger rated at 20A.
6. Solar charging - regulated charging through Grey Anderson plug and unregulated charging through
Red Anderson plug. DC ON/ OFF switch must be ON while charging from Solar.
7. Do follow the ratings and connections for Solar charging as mentioned in page 7.
8. Do charge in a well-ventilated location.
9. Do make sure the PowerTop is kept in an upright position.
10. Do keep it away from sources of fire and high temperature.
11. Do avoid contact and submersion in water.
12. Do secure and fix the PowerTop before any off-road adventure.
DONT’s:
1. DON’T connect any load while charging through internal AC charger, it is only a 6.6A charger.
2. DON’T use high capacity DC-DC charger beyond the recommended charging current (max 20A).
3. DON’T go beyond the recommended load for each socket as mentioned in page 10.
4. DON’T open the unit, it will void the warranty.
5. DON’T block air vents of the PowerTop
6. This appliance is not intended for use by young children, or infirm persons with reduced or impaired
mental or physical capabilities, or persons with a lack of knowledge and experience unless directly
under the supervision or instruction of a responsible party to ensure that safe use conditions are met.
7. Damaged electrical cords are a hazard, in the case of damaged or frayed electrical cord DON’T use and
seek replacement from the supplier.
8. DON’T Recharge non-rechargeable batteries.

PowerTop V3 User Operation Manual
Q: Is the PowerTop battery replaceable?
Yes, battery can be replaced.
Q: How can I increase the charging speed?
For faster charging of your PowerTop, you can connect an external 20A maximum charger suitable for Gel batteries
following the instructions on page 5 of this manual.
Q: Can I remove the screws and open up the PowerTop?
No, the PowerTop is designed to be a self-contained unit, removing any screws voids the warranty of the unit.
Q: Should I use a regulated or unregulated solar panel with the PowerTop?
For unregulated solar panel connection through the red Anderson plug read page 6. For
regulated solar panel connection through the grey Anderson plug read page 8.
Q: If the vehicle voltage is not above 13.2 V can I charge from the vehicle?
Yes, you can. For the old dual you need to use the Grey Anderson plug instead of Blue Anderson plug with a DC-DC
charger such as CTEK D250S Dual. The car smart alternator will be connected to the “solar input” (not alternator
input) of the D250S Dual through a change-over relay and the output of D250S Dual is connected to the Grey
Anderson plug of the PowerTop. The relay will ensure the charging is stopped as soon as the vehicle ignition is turned
off so that the car battery does not go flat. The relay will also ensure any solar panel connected is charging the system
through the Dual’s MPPT and the charging current from the vehicle alternator gets switched through to the DC-DC
charger. The solar input of the Dual works as low as 12 volts (unlike all others which are 13.2 volts) which is the major
reason you need this setup with a smart alternator charging system. For the new D250SA –You need no relay; simply
install as per the user manual. The Grey Anderson connector accepts the D250SA.
This manual is subject to change & specifications may vary without any notice.
Please see for the latest version of this manual (Version 3 of the PowerTop) .