Baintech PB-600 User manual

PB-600
User Manual
MODEL PB-600P/N-24PB-600P/N-12 PB-600P/N-48
OUTPUT
BOOST CHARGE VOLTAGE
FLOAT CHARGE VOLTAGE
RECOMMENDED BATTERY
CAPACITY (AMP HOURS)5
BATTERY TYPE
OUTPUT CURRENT
INPUT
VOLTAGE RANGE4
FREQUENCY RANGE4
EFFICIENCY (TYP)
AC CURRENT (TYP)
INRUSH CURRENT (TYP)
POWER FACTOR (TYP)
LEAKAGE CURRENT
PROTECT
OVER TEMPERATURE
OVER VOLTAGE
REMOTE CONTROL
ENVIRONMENT
WORKING TEMP
WORKING HUMIDITY
STORAGE TEMP
TEMP. COEFFICIENT
VIBRATION
STORAGE HUMIDITY
SAFETY & EMC4
SAFETY STANDARDS
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
HARMONIC CURRENT
EMI CONDUCTION &
RADIATION
EMS IMMUNITY
OTHERS
MTBF
DIMENSIONS
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25oC of ambient
tempurature
2. The power supply is considered a component which will be installed into a dinal equiptment. The nal equiptment
must be re-conrmed that it still meets EMC directives
3. This is Bainbridge Technologies suggested range. Please consult your battery manufacturer for their suggestions
about maximum charging current limiation.
4. PB-600 unit can be operated with 90 ~ 264VAC of input voltage range and 47 ~ 63Hz of input frequency. Please
check the specication sheet for details.
NOTE
14.4V
13.8V
135 ~ 400Ah
Open & Sealed Lead Acid
40A
100 ~ 240VAC 141 ~ 340VDC
50 ~ 60Hz
86%
6.8A/115VAC 3.4A/230VAC
25A/115VAC 50A/230VAC
0.95/230VAC 0.98/115VAC at full load
<3.5mA / 240VAC
Protection type: Shut down o/p voltage, recovers
automatically after temperature goes down
16 ~ 18V
Open: Normal work Short: Stop charging
-20 ~ +60oC (Refer to output load derating curve)
20 ~ 90% RH non-condensing
-40 ~ +85oC
+0.05%/oC (0 ~ 50oC)
10 ~ 500Hz, 2G 10min/1 cycle
60min each along X, Y, Z axes
10 ~ 95% RH
UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V)
approved
I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M
Ohms / 500VDC / 25oC / 70% RH
Compliance to EN61000-3-2, -3
Compliance to EN55022 (CISPR22)
Compliance to EN61000-4-2, 3, 4, 5, 6, 8, 11; ENV50204,
EN55024, light industry level, criteria A
135.6Khrs min. MIL-HDBK-217F (25oC)
230*158*67mm (L*W*H)
2.2Kg; 6pcs 14.2Kg
1.76CUFT
Protection type: Shut down o/p voltage, re-power on to
recover
_
28.8V
27.6V
70 ~ 210Ah
21A
87%
32 ~ 35V
57.6V
55.2V
35 ~ 105Ah
10.5A
89%
64.5 ~ 69.5V
1. Main Specications
LEAKAGE CURRENT
FROM BATTERY (TYP) 1mA
FAST CHARGE 2 / 8 stage selectable
CHARGER OK Relay contacts (RY15)
OUTPUT OK Relay contacts (RY13)
TEMPERATURE SENSE By NTC
FUNCTION
1. The charger should be turned OFF prior to battery connection. Suitable wire
gauge should be chosen based on rated charging current of the PB-1000 unit.
Double check battery polarity before making the battery connection. Positive
terminal of the charger must be connected to “+” of the battery and negative
terminal to “-” of the battery. Also, make sure the positive and negative terminals
of the charger are not accidentally shorted together.
2. After connecting the output cables, ick the ON/OFF (0/-) switch to the ON (-)
position.The indicator light on the switch will turn ON.
Assembly Guidelines:
1. Designed for charging lead acid battery.
2. Must be installed in a dry and well ventilated area. It should not be exposed to
rain or snow.
3. The cables between charger and battery should be kept as short as possible
to prevent excessive line drop. Too much line drop will lead to longer charging
period.
4. Please make sure charging voltage and current meets battery specication.
5. Refrain from connecting new and old batteries in series.
6. PB-1000 should be in the OFF mode before making battery connection or
disconnection.
7. Three years warranty is provided under normal operating conditions. Failure
resulting from improper operation will result in cancellation of warranty.
Notes on Operation:
2. Front and back panel:
3. Derating Curves:
3.1. Charging current VS Temperature:
4. Function Description of CN100
Pin No.
1, 2
5, 6
7, 8
RY 13
RY 15
GND / RTH
Relay contact rating(max.) : 30V/1A resistive. ; “Short” when the battery
is full, “Open” when the battery is still charging
Relay contact rating(max.) : 30V/1A resistive. ; “Short” when the unit is
working properly, “Open” when the unit stop charging
Temperature sensor comes along with the charger can be connected to
the unit to allow temperature compensation of the charging voltage
If temperature sensor is not used charger still works normally.
Function Description
9, 10 RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10
(RC+) and pin 9(RC-) Open : Normal work , Short : Stop charging
5. LED Indication
During initial charge (stage 1), charger will provide maximum current to the battery.
The built-in fan will also turn ON. As the battery starts to get full, charging current will
gradually decrease (stage 2). When charging current decrease to less than 10% of
max. LED indicator will turn Green indicating a full charge.
6.1 “2” stage charging (Selection switch to “2” stage)
8 stages charging differ from 2 stages with the addition of pulse, soft start, analysis,
recond, oat, and maintain stages. 2 stages provide simple and quick charging. On
the other hand, 8 stages will allow charging to maximum capacity. User can select
between 2 or 8 stages depending on actual requirement.
6.Explanation of Operation Logic (Charging stages):
Color of LED
Battery status
Orange
Charging
Green
Battery full
Red
Fail
Types of failure: Battery disconnected Damaged battery Reverse polarity
Incorrect battery voltage (e.g. PB-600-12 connected to 24V battery)
Activation of protection function (e.g. OTP, OVP, and Short)
1
4
5
2 3

11.Series and parallel connection of batteries
Advantage of pulse stage: Use pulse current to revive aged battery.
Advantage of recond stage: Allow full charge of battery.
Advantage of Float and Maintain stage: After LED turns green, maintenance charge is
provided so the battery is always in a full state. User will have access to a full battery
whenever it is disconnected from the charger.
6.2 “8” stage charging (Selection switch to “8” stage)
7. Function description
7.1 Remote Control
The charger can be turned ON/OFF by using the “Remote Control” function..
Between
RC+(pin10)
& RC-(pin9)
SW Open
SW Short
Charger
ON
OFF
7.2 2 or 8 stage Charging mode Select
The charger features user selectable 2 or 8 stage charging. The charging prole is
selected by moving the slide switch on the back panel.
Switch
Turn right
Turn left
Charging mode
2 stage charging
8 stage charging
7.3 Charger OK Relay(RY15)
Charger
Normal work
Failure or the
protection function
is activating
Between pin5 and pin6
ON (Short)
OFF(Open)
7.4 Output OK Relay(RY13)
Bank
Battery Full
Charging
Between pin1 and pin2
ON (Short)
OFF(Open)
7.4.1. Bank OK (RY13)
Color of LED
Green
Orange
Temperature sensor comes along with the charger can be connected to the unit to
allow temperature compensation of the charging voltage. If the temperature sensor is
not used, the charger still works normally.
7.5 Temperature Compensation
Select suitable wire gauge based on rated charging current. Refer to the following
table for minimum wire gauge. We highly recommend using RED wire for + connection
and BLACK wire for - connection:
8.Wiring for battery
AWG
14
12
10
7
6
4
CROSS SECTION(mm2)
2.1
3.3
5.3
10
16
25
Max.Current(A)
UL1015(600V 105oC)
12
22
35
46
60
80
9.Suggested battery capacity
NOTE: 1. Using battery capacity larger than the suggested value will not lead to
damage of battery. The only drawback is it may take longer to fully charge
the battery.
2. If you’re unsure about max allowable charging current of the battery, please
refer to the battery’s technical specication or consult its manufacturer.
10.Suggested No. of cells
Model
PB-600-12
PB-600-24
Battery capacity
135-400AH
70-210AH
PB-600-24 70-210AH
Model
PB-600-12
PB-600-24
Battery capacity
100AH
80AH
PB-600-24 46AH
Number
1~4
1~3
1~2
1. Batteries in series
Voltage can be doubled when 2 batteries
are connected in series. However, the
capacity (AH) will remain the same.
For example, 2 x 12V 100AH batteries
connected in series = 24V 100AH.
2. Batteries in parallel
When 2 batteries are connected in
parallel, voltage remains the same and
the capacity (AH)doubles. For example,
2 x 12V 100AH batteries connected in
parallel = 12V 200AH.
12.Failure correction notes
If you are not able to clear the failure condition, please contact Mean Well or
any of our distributors for repair service.
WARNING: This is a class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.
Against recharging non-rechargeable batteries.
Status Possible Reasons Ways to Eliminate
Unable to
charge the
battery
LED indicator
does not turn
Green after a
long charging
period
ON/OFF switch in the OFF
position Switch to the ON position
Battery reverse polarity Reconnect using correct
polarity
Battery with higher voltage is
connected
Make sure input source is
between 90~264VAC
Battery exceed lifespan or
damaged Replace with a new battery
Output cables are too thin Replace with suitable wire
gauge
Use battery with the correct
voltage
Input AC voltage is too low
Bainbridge Technologies warrants this product for a period of 24 months from the
date of purchase.
Bainbridge Technologies will repair or replace any defective product when directly
returned, postage paid, to us with a new or refurbished product.
This decision will be at Bainbridge Technologies discretion.
This warranty will be considered void if the product has suffered any obvious physical
damage or alteration either internally or externally. Bainbridge Technologies does not
cover damage arising from improper use, such as plugging the unit into unsuitable
power sources, or attempts to operate products with excessive power consumption
requirements, or use in unsuitable environments.
A minimum standard service fee of $35.00 plus G.S.T. will apply on all products. If the
product is deemed to be a warranty then this fee will be waived, and the product will
be replaced and/or repaired at no charge.
If there is no fault found with the product the service fee will apply, plus return freight
charges prior to the product being released.
If the product is out of warranty the service fee will be absorbed in the quote for repair.
If the quote for repair is denied then the service fee will apply plus freight before the
goods are released.
NOTE: This warranty is non transferable
NOTE: Reverse polarity & severe voltage surges are not covered by warranty.
Warranty:
The temperature sensor
can either be attached to
the battery or placed in its
surrounding environment
PO Box 7222
Hemmant QLD 4174
Phone: 1300 BAINTECH
Email: [email protected]
Website: www.baintech.com.au