BALLARD L 1553-5 Series User manual

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LP1553-5 and LE1553-5
USER’S MANUAL
PCI/PCIe to MIL-STD-1553
INTERFACE BOARD
July 31, 2009
Rev. A
Copyright ©2009
by
11400 Airport Road, Suite 201
Everett, WA 98204 USA
Phone: (800) 829-1553 (425) 339-0281 Fax: (425) 339-0915
E-mail: support@ballardtech.com
Web: www.ballardtech.com
MA162-20090731
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COPYRIGHT NOTICE
Copyright
©
2009 by Ballard Technology, Inc. Ballard Technology’s permission to copy and distribute this manual is
for the purchaser’s private use only and is conditioned upon purchaser’s use and application with the Ballard
Technology hardware and/or software that was shipped with this manual. No commercial resale or outside distribution
rights are allowed by this notice. This material remains the property of Ballard Technology, Inc. All other rights
reserved by Ballard Technology, Inc.
SAFETY WARNING
Ballard products are of commercial grade and therefore are neither designed, manufactured, nor tested to standards
required for use in critical applications where a failure or deficiency of the product may lead to injury, death, or
damage to property. Without prior specific approval in writing by the president of Ballard Technology, Inc., Ballard
products are not authorized for use in such critical applications.
INTERFERENCE
This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance
with the instructions manual, may cause interference to radio communications. Operation of this equipment in a
residential area is likely to cause interference in which case the user at their own expense will be responsible for taking
whatever measures may be required to correct the interference.
TRADEMARKS
BTIDriver™ is a trademark of Ballard Technology, Inc. Windows® 2000/XP® is a trademark of Microsoft
Corporation. Linux™ is a trademark of Linus Torvalds. Molex® LFH™ is a trademark of Molex Inc. OmniBus® and
CoPilot® are registered trademarks of Ballard Technology, Inc. BTIDriver™ is a trademark of Ballard Technology,
Inc. All other product names or trademarks are property of their respective owners.
Phone: (800) 829-1553 (425) 339-0281 Fax: (425) 339-0915
E-mail: support@ballardtech.com Web: www.ballardtech.com
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TABLE OF CONTENTS
1.INTRODUCTION 1-1
1.1Lx1553-5 Overview............................................................................................. 1-1
1.2Product Configurations........................................................................................ 1-2
1.3MIL-STD-1553 Protocol ..................................................................................... 1-3
1.4Other Documentation........................................................................................... 1-3
1.5Technical Support and Customer Service............................................................ 1-3
1.6Updates ................................................................................................................ 1-3
2.INSTALLATION 2-1
2.1Step 1: Set the Hardware Configuration .............................................................. 2-1
2.2Step 2: Insert the Card into the Computer............................................................ 2-2
2.3Step 3: Install the Driver Software....................................................................... 2-2
2.4Step 4: Set the Card Number and Test the Installation ........................................ 2-3
2.5Step 5: Connect to the MIL-STD-1553 Databus(es)............................................ 2-3
3.OPERATION 3-1
3.1CoPilot................................................................................................................. 3-1
3.2User Developed Software .................................................................................... 3-2
4.TROUBLESHOOTING 4-1
4.1LED Indicators..................................................................................................... 4-1
4.2Lx1553-5 Test Program....................................................................................... 4-1
5.LX1553-5 FEATURES 5-1
5.1PCI/PCIe Bus....................................................................................................... 5-1
5.2MIL-STD-1553.................................................................................................... 5-1
5.3Avionics Discretes, Syncs, and Triggers ............................................................. 5-2
5.3.1Shunt Inputs................................................................................................. 5-2
5.3.2Input Considerations.................................................................................... 5-3
5.3.3Shunt Outputs .............................................................................................. 5-3
5.3.4Output Considerations................................................................................. 5-3
5.3.5Discrete Input/Output Usage ....................................................................... 5-4
5.4IRIG Timer .......................................................................................................... 5-5
6.CONNECTOR INFORMATION 6-1
6.1Lx1553-5 Diagrams ............................................................................................. 6-1
6.2Mating Connectors............................................................................................... 6-3
6.2.1Lx1553-5/xx Mating Connectors................................................................. 6-3
6.2.2Lx1553-5/1xT Mating Connectors .............................................................. 6-3
6.3Standard Cables ................................................................................................... 6-3
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TABLE OF CONTENTS
6.3.116035 cable assembly: LFH to LFH ............................................................6-3
6.3.216036 cable assembly: LFH to two 25 pin D-subs ......................................6-3
6.3.3MIL-STD-1553 cable assemblies ................................................................6-3
6.4Connector Pinouts ................................................................................................6-5
6.4.1Pinout for the Lx1553-5/1ST & Lx1553-5/1MT (J1) ..................................6-5
6.4.2Pinout for the Lx1553-5/1ST & Lx1553-5/1MT (J2) ..................................6-5
6.4.3Pinout for the Lx1553-5/1S & Lx1553-5/1M (J1) .......................................6-6
6.4.4Pinout for the Lx1553-5/1S & Lx1553-5/1M (J2) .......................................6-7
6.4.5Pinout for the Lx1553-5/2S & Lx1553-5/2M (J1) .......................................6-8
6.4.6Pinout for the Lx1553-5/2S & Lx1553-5/2M (J2) .......................................6-9
6.4.7Pinout for the Lx1553-5/3S & Lx1553-5/3M (J1) .....................................6-10
6.4.8Pinout for the Lx1553-5/3S & Lx1553-5/3M (J2) .....................................6-11
6.4.9Pinout for the Lx1553-5/4S & Lx1553-5/4M (J1) .....................................6-12
6.4.10Pinout for the Lx1553-5/4S & Lx1553-5/4M (J2) .....................................6-13
APPENDIX A: COUPLING AND TERMINATION A-1
A.1Bus Termination.................................................................................................. A-1
A.2Transformer versus Direct Coupling ...................................................................A-1
APPENDIX B: SPECIFICATIONS B-1
APPENDIX C: REVISION HISTORY C-1
LIST OF FIGURES
Figure 1.1—The LP1553-5 PCI card ..............................................................................1-1
Figure 1.2—The LE1553-5 PCIe card.............................................................................1-1
Figure 1.3—The Architecture of the Lx1553-5...............................................................1-1
Figure 2.1—Termination resistor selection jumpers for direct coupling.........................2-1
Figure 2.2—Coupling selection jumpers.........................................................................2-2
Figure 3.1—Sample CoPilot screen ................................................................................3-1
Figure 5.1—Lx1553-5 Discrete Shunt Input Circuit .......................................................5-2
Figure 5.2—Lx1553-5 Discrete Shunt Output Circuit ....................................................5-3
Figure 6.1—LP1553-5/1xT Mechanical Diagram...........................................................6-1
Figure 6.2—LP1553-5/xx Mechanical Diagram .............................................................6-1
Figure 6.3—LE1553-5/1xT Mechanical Diagram...........................................................6-2
Figure 6.4—LE1553-5/xx Mechanical Diagram.............................................................6-2
Figure A.1—Transformer Coupling to a Dual-Redundant Databus ............................... A-2
Figure A.2—Direct Connection to a Dual-Redundant Databus .....................................A-3
ii Lx1553-5 User’s Manual
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TABLE OF CONTENTS
LIST OF TABLES
Table 1.1—Lx1553-5 Part Numbers............................................................................... 1-2
Table 5.1—Ballard MIL-STD-1553 Functionality Levels.............................................. 5-1
Table 5.2—Hardware Versus Software Designation of Discrete I/O ............................. 5-5
Table 5.3—Input IRIG formats used by Lx1553-5......................................................... 5-6
Table 5.4—Output IRIG formats used by Lx1553-5 ...................................................... 5-6
Table 5.5—Electrical characteristics of Lx1553-5 IRIG signals .................................... 5-6
Table 6.1—MIL-STD-1553 cable assembly configurations........................................... 6-3
Table 6.2—Twinax wiring on MIL-STD-1553 cable assemblies................................... 6-4
Table 6.3—D-sub connector pinout for cable assemblies 16037 and 16039 .................. 6-4
Table 6.4—Pinout for the Lx1553-5/1ST & Lx1553-5/1MT (J1) .................................. 6-5
Table 6.5—Pinout for the Lx1553-5/1ST & Lx1553-5/1MT (J2) .................................. 6-5
Table 6.6—Pinout for the Lx1553-5/1S & Lx1553-5/1M (J1) ....................................... 6-6
Table 6.7—Pinout for the Lx1553-5/1S & Lx1553-5/1M (J2) ....................................... 6-7
Table 6.8—Pinout for the Lx1553-5/2S & Lx1553-5/2M (J1) ....................................... 6-8
Table 6.9—Pinout for the Lx1553-5/2S & Lx1553-5/2M (J2) ....................................... 6-9
Table 6.10—Pinout for the Lx1553-5/3S & Lx1553-5/3M (J1) ................................... 6-10
Table 6.11—Pinout for the Lx1553-5/3S & Lx1553-5/3M (J2) ................................... 6-11
Table 6.12—Pinout for the Lx1553-5/4S & Lx1553-5/4M (J1) ................................... 6-12
Table 6.13—Pinout for the Lx1553-5/4S & Lx1553-5/4M (J2) ................................... 6-13
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TABLE OF CONTENTS
iv Lx1553-5 User’s Manual
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Lx1553-5 User’s Manual 1-1
1. INTRODUCTION
This manual is the user’s guide for the LP1553-5 and the LE1553-5; hereafter,
both products will be referred to generically as an Lx1553-5. This guide
introduces the Lx1553-5, describes the installation process, references
programming alternatives, and discusses special Lx1553-5 features.
1.1 Lx1553-5 Overview
The Lx1553-5 is either a PCI (LP1553-5) or PCI Express (LE1553-5) compliant
interface card capable of communicating over MIL-STD-1553 avionics
databuses. PCI and PCI Express (hereafter referred to as PCIe) are common
buses available in desktop computers. In addition to the MIL-STD-1553
capability, the Lx1553-5 provides an IRIG timer and input/output avionics
discrete I/O signals. The Lx1553-5 is available in different configurations to suit
many diverse applications.
Figure 1.1—The LP1553-5 PCI card
Figure 1.2—The LE1553-5 PCIe card
Figure 1.3—The Architecture of the Lx1553-5
PCI
/
PCIe Connector
I/O Connectors
Protocol
Circuitry
Protocol
Engine
PCI
/
PCIe
Bridge
SDRAM/Flash
MIL-STD-1553 Databuses
IRIG
Avionics Discretes
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INTRODUCTION
1.2 Product Configurations
The Lx1553-5 offers many configurations with varying connectors, numbers of
channels, and levels of functionality. Table 1.1 shows the Lx1553-5 models and
their respective configurations.
Model No. Description
LP1553-5/1ST PCI, 1 MIL-STD-1553 Channel (Single-Function), Twinax Connectors
LP1553-5/1MT PCI, 1 MIL-STD-1553 Channel (Multi-Function), Twinax Connectors
LP1553-5/1S PCI, 1 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LP1553-5/1M PCI, 1 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LP1553-5/2S PCI, 2 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LP1553-5/2M PCI, 2 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LP1553-5/3S PCI, 3 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LP1553-5/3M PCI, 3 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LP1553-5/4S PCI, 4 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LP1553-5/4M PCI, 4 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LE1553-5/1ST PCI Express, 1 MIL-STD-1553 Channel (Single-Function), Twinax Connectors
LE1553-5/1MT PCI Express, 1 MIL-STD-1553 Channel (Multi-Function), Twinax Connectors
LE1553-5/1S PCI Express, 1 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LE1553-5/1M PCI Express, 1 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LE1553-5/2S PCI Express, 2 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LE1553-5/2M PCI Express, 2 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LE1553-5/3S PCI Express, 3 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LE1553-5/3M PCI Express, 3 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
LE1553-5/4S PCI Express, 4 MIL-STD-1553 Channel (Single-Function), LFH Connectors
LE1553-5/4M PCI Express, 4 MIL-STD-1553 Channel (Multi-Function), LFH Connectors
Table 1.1—Lx1553-5 Part Numbers
Each Lx1553-5 with LFH connectors provides an IRIG timer and sixteen
avionics discrete I/O signals. The twinax configurations do not provide IRIG or
discrete I/O signals.
The complete assembly part number is located on the product label.
For future reference, we encourage you to record the model number and serial
number of your Lx1553-5. You may wish to use the space provided below:
Model No: __________________
Serial No: __________________
1-2 Lx1553-5 User’s Manual
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INTRODUCTION
1.3 MIL-STD-1553 Protocol
MIL-STD-1553 is a standard defining a local area network (LAN) originally
developed for and widely used on military aircraft. This digital, command-
response, time-division multiplexing network protocol is also used in many other
military and commercial applications where fast, positive control is required. The
standard defines the handshaking, data formats, and timing requirements of the
protocol as well as the electrical characteristics of the bus and the terminals’
interface electronics. Familiarity with the MIL-STD-1553 databus protocol is
essential to understanding the operation of the Lx1553-5, and it is assumed
throughout this manual that the user is acquainted with this protocol.
1.4 Other Documentation
Besides this manual, Ballard Technology provides other documentation to
facilitate the operation of the Lx1553-5. These include protocol manuals and
information on the software distribution disk.
A BTIDriver API programming manual is available for MIL-STD-1553. This
manual (MIL-STD-1553 Programming Manual for BTIDriver-Compliant Devices)
provides information on the specific protocol and includes basic and advanced
programming instructions for users who intend to write their own software. It
also contains a comprehensive reference for each function.
The software distribution disk accompanying the Lx1553-5 device has example
programs, drivers, and driver installation instructions for various operating
systems, as well as other information, files, and resources.
1.5 Technical Support and Customer Service
Ballard Technology offers technical support before and after purchase. Our hours
are 9:00 am to 5:00 pm Pacific Time, though support and sales engineers are
often available outside those hours. We invite your questions and comments on
any of our products. You may reach us by telephone at (800) 829-1553 or (425)
339-0281, by fax at (425) 339-0915, on the Web at www.ballardtech.com, or
1.6 Updates
At Ballard Technology, we take pride in high-quality, reliable products that meet
the needs of our customers. Because we are continually improving our products,
periodic updates to documentation and software may be issued. Please visit us at
www.ballardtech.com and register your product(s) so that we can keep you
informed of updates, customer services, and new product information.
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INTRODUCTION
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Lx1553-5 User’s Manual 2-1
2. INSTALLATION
This Chapter explains the procedures for installing your Lx1553-5. There are five
steps to installation:
Step 1: Set the Hardware Configuration
Step 2: Insert the Card into the Computer
Step 3: Install the Driver Software
Step 4: Set the Card Number and Test the Installation
Step 5: Connect to the MIL-STD-1553 Databus(es)
After the installation steps are completed, the Lx1553-5 device is ready to
communicate on the MIL-STD-1553 databus(es).
2.1 Step 1: Set the Hardware Configuration
In an ESD safe environment, set the jumpers appropriately for your installation.
The Lx1553-5 contains on-board 75 ohm terminating resistors that may be used
with direct coupling. A second bus terminator must still be used at the other end
of the bus. By having the jumpers in place, the termination resistors are selected.
Figure 2.1 shows the terminating resistor jumpers. The on-board terminating
resistors should not be selected with transformer coupling. For more information,
refer to Appendix A: Coupling and Termination.
Channel 1 Terminated
Channels 1 & 3 Terminated
Figure 2.1—Termination resistor selection jumpers for direct coupling
WARNING
Static Discharge
As with most electronic devices, static discharge may damage or degrade
components on a circuit card. When handling a circuit card, the user
should be grounded (e.g., through a wrist strap). Each circuit card is
shipped in an anti-static bag, and should be stored in a similar container
when not installed in the computer.
TERM0
A
TERM0B
TERM1
A
TERM1B
TERM2
A
TERM2B
TERM3
A
TERM3B
TERM0
A
TERM0B
TERM1
A
TERM1B
TERM2
A
TERM2B
TERM3
A
TERM3B
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INSTALLATION
2-2 Lx1553-5 User’s Manual
The Lx1553-5/1ST and Lx1553-5/1MT models have twinax connectors which
use the jumpers shown in Figure 2.2 to select the coupling method. Note: These
jumpers should only be used on twinax connector models.
Transformer Coupled Twinax
Direct Coupled Twinax
Figure 2.2—Coupling selection jumpers
2.2 Step 2: Insert the Card into the Computer
In an ESD safe environment, do the following:
•Shut down your computer.
•For PCI cards: Insert the card(s) into an empty PCI slot and secure it to
the case of your computer with a screw.
•For PCIe cards: Insert the card(s) into an empty PCIe slot and secure it
to the case of your computer with a screw. If there is a locking
mechanism on the slot, make sure it is secured.
•Restart your computer.
2.3 Step 3: Install the Driver Software
Drivers allow programmatic control of the Lx1553-5 from a host computer.
The driver installation procedures vary, depending on your computer’s operating
system. These procedures are kept on disk so they can be easily updated as
operating systems evolve. Before proceeding with the installation, find, print, and
review the driver installation procedure for your operating system.
To install the driver software:
•Insert the driver disk in your drive and browse to the folder for your
product
•Print the driver installation instructions located in a README file on the
software distribution disk in a folder specific to your product
•Follow the instructions from the README file
The installation procedure differs for each operating system, but in most cases,
several files are copied to the host computer system and either the system registry
is modified or configuration files are created.
If you encounter problems, have installation questions, or cannot find instructions
for your operating system, please contact Customer Service (see Section 1.5).
DIR
A
DIR
A
DIRB
DIRB
XFR
A
XFR
A
XFRB
XFRB
DIR
A
DIR
A
DIRB
DIRB
X
FR
A
X
FR
A
X
FRB
X
FRB
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INSTALLATION
2.4 Step 4: Set the Card Number and Test the Installation
You must set a card number on the controlling computer for software to identify
the Lx1553-5.
Since many Ballard BTIDriver™-compliant hardware devices (e.g., Lx1553-5)
can be concurrently connected to the same computer, software running on a
given computer uses a unique card number to designate which hardware device is
being accessed. If you have only one BTIDriver-compliant device connected to
the computer, it is recommended that you set it to card number 0 because the
example programs included with the driver software assume a card number of 0.
After the card number has been set, you can then test the Lx1553-5.
In Windows, the BTITST32.EXE test program can be used to assign and manage
card numbers and to test the Lx1553-5 (and other BTIDriver-compliant devices).
The test program discovers all connected BTIDriver-compliant devices and
displays important information about each device such as card number,
configuration, serial number, and assembly part number. Running the test
sequence verifies both the device hardware and the interface between the device
and the computer. If the program does not detect any faults, it displays a “passed
test” message.
This program and a README file with instructions are found in the Windows
Test subfolder (Lx1553-5WINDOWSTEST) on the software distribution
disk.
Note: The Windows test program may be used at any time to determine
or reassign the Lx1553-5 card number.
In Linux, card numbers are automatically assigned as they are discovered by the
kernel module on the PCI/PCIe bus. The card number is determined by the bus
sequence.
In other operating systems, testing and card number management are handled
differently. Example programs on the software distribution disk illustrate
concepts for managing card numbers and testing hardware. In many cases, these
example programs can be recompiled or easily modified for various operating
systems. Instructions on assigning card numbers can be found on the README
file found on the software distribution disk. If you need further assistance,
contact Ballard Technology’s Technical Support (see Section 1.5).
2.5 Step 5: Connect to the MIL-STD-1553 Databus(es)
The Lx1553-5 has either two 60-pin LFH connectors or two Twinax connectors.
Connect the databuses according to the pin assignment tables in Chapter 6.
Connection of the ground pin(s) to the end system(s) is necessary for proper
operation of MIL-STD-1553 and the discrete I/O. There is no need to terminate
unused signals and do not connect the reserved pin(s).
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INSTALLATION
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3. OPERATION
Now that you have installed the Lx1553-5 in your system, it is ready to be
operated under the control of a software application. Ballard Technology’s
unified API library called BTIDriver, easily operates the Lx1553-5 and utilizes
its powerful interfaces.
3.1 CoPilot
A PC with CoPilot® and Ballard’s Lx1553-5 makes a powerful, low-cost databus
analyzer/simulator. CoPilot interfaces directly with the Lx1553-5, eliminating the
need to write custom software. CoPilot greatly simplifies such tasks as defining
and scheduling bus messages and capturing and analyzing data. CoPilot is a
Windows-based program that features a user-friendly GUI and many timesaving
features. For example, bus messages can be automatically detected, posted in the
hardware tree, and associated with the appropriate attributes from the database of
equipment, message, and engineering unit specifications.
CoPilot users can quickly configure, run, and display the activity of multiple
databuses in a unified view. Data can be observed and changed in engineering
units while the bus is running. The Strip View graphically illustrates the history
of the selected data values. Data can also be entered and viewed as virtual
instruments (knobs, dials, gauges, etc.) that can be created by the user or
automatically generated by dragging and dropping an item into the Control View
window.
Because CoPilot can host multiple channels in the same project, it is the ideal
tool for operating Lx1553-5 devices. CoPilot can be purchased separately or with
an Lx1553-5 device. For more information or a free evaluation copy, call Ballard
at (800) 829-1553. In addition, you can learn more about the latest version of
CoPilot at www.ballardtech.com.
Figure 3.1—Sample CoPilot screen
Lx1553-5 User’s Manual 3-1
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OPERATION
3-2 Lx1553-5 User’s Manual
3.2 User Developed Software
With only a few function calls, a program can operate the Lx1553-5 and process
messages to and from the avionics databuses. Functions include routines for
transmitting, receiving, scheduling, recording, data manipulation, and time-
tagging bus messages. Although most tasks require only a few API calls, the
comprehensive API library includes a broad range of functions for specialized
needs.
Example programs are included with the API on the software distribution disk.
Detailed information about API functions and instructions on programming for the
Lx1553-5 are found in the MIL-STD-1553 Programming Manual for BTIDriver-
Compliant Devices. You can use this manual to learn how to create custom
applications for any of Ballard Technology’s BTIDriver-compliant interface
products.
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4. TROUBLESHOOTING
4.1 LED Indicators
There are two LEDs on the front panel. The red LED and the green LED can be
controlled via software using the API functions BTICard_ExtStatusLEDWr() and
BTICard_ExtLEDWr() repectively. For more information on this function,
consult the MIL-STD-1553 Programming Manual for BTIDriver-compliant
Devices API programming manual.
4.2 Lx1553-5 Test Program
There are a few options available to verify that the Lx1553-5 is working
correctly.
•Test Program: To test the device, run the test utility distributed on the driver
disk for the particular host operating system. For example, on a Windows
host computer run the BTITST32.EXE program included on the Windows
Driver disk to verify the installation and hardware operation. These test
utilities will display a passed or failed message and provide detailed
information about the device hardware.
•API Test Function: The BTIDriver API includes the BTICard_CardTest()
API function to verify operation of the hardware from a user developed
application. It is advisable to include a call to this function at the beginning
of an application. For more information on this function, consult the MIL-
STD-1553 Programming Manual for BTIDriver-compliant Devices API
programming manual.
Lx1553-5 User’s Manual 4-1
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