Balluf BIS M-41 Series Parts list manual

BIS M-41_ Processor Unit
Technical Description, Manual

iv
CONTENTS
REFERENCES ..........................................................................................................vi
Conventions...............................................................................................................vi
Reference Documentation .........................................................................................vi
Services and Support.................................................................................................vi
REGULATORY AND COMPLIANCE NOTICES.......................................................vii
Power Supply............................................................................................................vii
GENERAL VIEW .....................................................................................................viii
1OVERVIEW ................................................................................................................2
1.1 Introduction.................................................................................................................2
1.2 BIS M-41_ series Features .........................................................................................2
1.3 About this Manual.......................................................................................................2
1.3.1 Who Should Read This Manual?.................................................................................3
1.3.2 HEX Notation..............................................................................................................3
1.4 Models and Accessories.............................................................................................3
1.5 Balluff RFID Tags........................................................................................................4
2INSTALLATION..........................................................................................................5
2.1 Mechanical Dimensions..............................................................................................5
2.1.1 BIS M-410 (All Models) ...............................................................................................5
2.1.2 BIS M-410 Mounting (All Models)................................................................................5
2.1.3 BIS M-411 (All Models) ...............................................................................................6
2.2 Antenna to Tag Range................................................................................................6
2.2.1 BIS M-410-Series Typical Reading Ranges................................................................7
2.2.2 BIS M-411-Series Typical Reading Ranges................................................................9
2.3 Electrical Connectors................................................................................................11
2.3.1 RS232.......................................................................................................................11
2.3.2 RS485.......................................................................................................................12
2.3.3 RS422.......................................................................................................................13
2.3.4 USB ..........................................................................................................................14
2.4 Power & Wiring.........................................................................................................15
2.4.1 Power Requirements.................................................................................................15
2.4.2Total System Current Consumption ..........................................................................15
2.4.3 Cable Voltage Drop...................................................................................................16
2.4.4 Current Rating for Cables .........................................................................................16
2.5 Installation Guidelines...............................................................................................17
2.5.1 Hardware Requirements ...........................................................................................17
2.5.2 Installation Precautions.............................................................................................17
2.6 Typical Layouts and Installation Procedures .............................................................18
2.6.1 Installing the BIS M-41_ RS232................................................................................18
2.6.2 Installing the BIS M-41_ RS485................................................................................19
2.6.3 Installing the BIS M-41_ RS422................................................................................20
2.6.4 Installing the BIS M-41_ USB....................................................................................21
3LED INDICATORS ...................................................................................................22
3.1 Front Panel LEDs......................................................................................................22
4CONFIGURATION METHODS.................................................................................23
4.1 Configuration Tag .....................................................................................................23

v
4.1.1 Node ID Configuration Using Configuration Tags......................................................23
4.2 Configuration Tools...................................................................................................24
4.2.1 Configuration using Balluff Dashboard™ Configuration Tool.....................................25
4.2.2 Creating and Using RFID Macros with C-Macro Builder™ ........................................27
4.3 Command Protocols..................................................................................................29
4.4 USB Driver Installation..............................................................................................30
5TECHNICAL FEATURES...........................................................................................1

vi
REFERENCES
CONVENTIONS
This manual uses the following conventions:
“User” or “Operator” refers to anyone using a BIS M-41_ Processor.
“Device” refers to the BIS M-41_ Processor.
“You” refers to the System Administrator or Technical Support person using this manual to
install, mount, operate, maintain or troubleshoot a BIS M-41_ Processor.
BIS M-41_ , BIS M-62_ and BIS U-62_ RFID Processors are referred to as Processors, or
just “the Processor ”.
In addition, the terms “Subnet Node Number”, “Node ID” and “Processor ID” are used
interchangeably.
BIS M-410 correspond to the old name C-0405 unit
BIS M-411 correspond to the old name C-1007 unit
REFERENCE DOCUMENTATION
The documentation related to the BIS M-41_ Processor management is available at the
website:
www.Balluff.com
SERVICES AND SUPPORT
Balluff provides several services as well as technical support through its website. Log on to
www.balluff.com and click on the links indicated for further information including:
•PRODUCTS
Search through the links to arrive at your product page which describes specific Info,
Features, Applications, Models, Accessories, and Downloads including:
- Dashboard™: a Windows-based utility program, which allows system testing,
monitoring, and configuration using a PC. It provides Serial (RS232 or USB) and
Ethernet interface configuration.
- C-Macro Builder™: an easy to use GUI-driven utility for Windows. This software tool
allows users with minimal programming experience to “build” their own macro programs
(which are stored internally on and executed directly by RFID Processors).

vii
REGULATORY AND COMPLIANCE NOTICES
Installation and startup
Installation and startup are to be performed by trained technical personnel only. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer's
guarantee and warranty.
When connecting the processor unit to an external controller, observe proper selection and
polarity of the connection as well as the power supply (see „Installation“ on page 4).The
processor unit may only be used with an approved power supply
(see „Technical data“ on page 34).
Conformity This product was developed and produced in accordance with applicable
European directives. CE conformity has been verified.
All approvals and certifications are no longer valid if:
– Components are used that are not part of the BIS Identification System,
– Components are used that have not been explicitly approved by Balluff.
Operation and testing
The operator is responsible for ensuring that local safety regulations are observed.
In the event of defects and non-correctable faults in the identification system, take the
system out of service and secure it from unauthorized use.
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with
«Class 2» or LPS power source.

viii
GENERAL VIEW
BIS M-410 Models
Figure A
1
2
Comunication Interface Connector*1
Mounting Holes
4
LED Indicators*2
3
Antenna
*1= See par. 2.3
*2= See Chapter 3
BIS M-411 Models
Figure B
1
2
Comunication Interface Connector*1
Mounting Holes
4
LED Indicators*2
3
Antenna
*1= See par. 2.3
*2= See Chapter 3
4
1
3
2
2
4
3
1
2
2

OVERVIEW
1
1

BIS M-41_ TECHNICAL DESCRIPTION, USER’S GUIDE
2
1
1 OVERVIEW
1.1 INTRODUCTION
Welcome to the BIS M-41_ seriesRFID Processor User’s Guide. This manual will assist
you in the installation, configuration and operation of Balluff BIS M-41_ seriesRFID
Processor.
The BIS M-41_ seriesis a complete line of feature-rich, passive, high frequency, read/write
Radio-Frequency Identification devices that provide RFID data collection and control
solutions to shop floor, item-level tracking and material handling applications. BIS M-41_
seriesProcessor are designed to be compact, rugged and reliable, in order to meet and
exceed the requirements of the industrial automation industry.
1.2 BIS M-41_ SERIES FEATURES
•Supports multiple interface connections: RS232, RS485, RS422, USB
•Reads/Writes ISO 14443A and ISO 15693 compliant RFID tags
•Compatible with BIS M-13_ tags from Balluff
•Supports ABx Fast & CBx RFID command protocols
•Operates at the internationally recognized ISM frequency of 13.56 MHz
•Housed in rugged IP65 rated enclosure
•LED status indicators display READY status, COM activity, RF activity, and depending on
the model, Subnet16 Node ID
•Auto configurable and software programmable, contains flash memory for firmware
upgrades and internal configuration storage.
1.3 ABOUT THIS MANUAL
This manual provides guidelines and instructions for installing, configuring and operating
BIS M41_ Processor.
This document does NOT include explicit details regarding the BIS M-41_ Processor
commands. Specific RFID command related information such as: the process of issuing
commands from a host PC or Programmable Logic Controller (PLC) to the BIS M-41_
Processor is available in the CBx Command Protocol – User’s Guide, which is available at
www.balluff.com.

OVERVIEW
3
1
1.3.1 Who Should Read This Manual?
This manual should be read by those who will be installing, configuring and operating the
Controller. This may include the following people:
•Hardware Installers
•System Integrators
•Project Managers
•IT Personnel
•System and Database Administrators
•Software Application Engineers
•Service and Maintenance Engineers
1.3.2 HEX Notation
Throughout this manual, numbers expressed in Hexadecimal notation are prefaced with “0x”.
For example, the number "10" in decimal is expressed as "0x0A" in hexadecimal.
1.4 MODELS AND ACCESSORIES
Balluff designs, manufactures and distributes a wide range of RFID equipment including
RFID Processor, network interface modules (Gateways and Hubs), RFID tags and the cables
needed to make it all work.
Listed here are the products and accessories relative to the BIS M-41_ Processor. For a
complete list of products and accessories relative to the Subnet16™ Gateway see the
Gateway User’s Guide.
To purchase any of the Balluff products listed below contact your Balluff distributor or visit
our Web site: http://www.balluff.com.
Name Description Order
Code
BIS M-41-Series Processor
BIS M-410-068-001-00-S115
Compact processors- 4x5 cm w/Antenna RS232
BIS00W2
BIS M-410-067-001-04-S92
Compact processors- 4x5 cm w/Antenna Subnet16™
BIS00W1
BIS M-410-068-001-09-S72
Compact processors- 4x5 cm w/Antenna USB
BIS00W4
BIS M-410-068-001-02-S115
Compact processors- 4x5 cm w/Antenna RS422
BIS00W3
BIS M-411-068-001-00-S115
Compact processors- 10x7 cm w/Antenna RS232
BIS00W6
BIS M-411-067-001-04-S92
Compact processors- 10x7 cm w/Antenna Subnet16™
BIS00W5
BIS M-411-068-001-09-S72
Compact processors- 10x7 cm w/Antenna USB
BIS00W8
BIS M-411-068-001-02-S115
Compact processors- 10x7 cm w/Antenna RS422
BIS00W7

BIS M-41_ TECHNICAL DESCRIPTION, USER’S GUIDE
4
1
Name Description Order
Code
Cables & Connectors
BCC M418-D279-BF-701-PS0825-020
RS232 Cable: M12, DB9-pin, PS wires
BCC0ETJ
BCC M415-M415-3A-330-PS85N6-003
Cable: M12, 5-pin, Male/Female, ThinNet, 0.3 m
BCC0ERY
BCC M415-M415-3A-330-PS85N6-010
Cable: M12, 5-pin, Male/Female, ThinNet, 1 m
BCC0ERZ
BCC M415-M415-3A-330-PS85N6-020
Cable: M12, 5-pin, Male/Female, ThinNet, 2 m
BCC0ET0
BCC M415-M415-3A-330-PS85N6-050
Cable: M12, 5-pin, Male/Female, ThinNet, 5 m
BCC0ET1
BCC M415-M415-6A-330-PS85N6-002
Cable: M12, 5-pin, Male/Male, ThinNet, 0.2 m
(Gateway to Drop-T)
BCC0ET2
BCC M415-M415-6A-330-PS85N6-010
Cable: M12, 5-pin, Male/Male, ThinNet, 1 m
(Gateway to Drop-T)
BCC0ET3
BCC M415-M415-6A-330-PS85N6-020
Cable: M12, 5-pin, Male/Male, ThinNet 2 m
(Gateway to Drop-T)
BCC0ET4
BCC A315-A315-30-330-PS85N4-020
Cable: 7/8–16, 5-pin, Male/Female, ThickNet, 2 m
BCC095A
BCC A315-A315-30-330-PS85N4-050
Cable: 7/8–16, 5-pin, Male/Female, ThickNet, 5 m
BCC095F
BCC M415-0000-1A-030-PS85N6-020
Cable: M12, 5-pin, Female / Bare Wires, ThinNet, 2 m
BCC0ETA
BCC M415-0000-1A-030-PS85N6-050
Cable: M12, 5-pin, Female / Bare Wires, ThinNet, 5 m
BCC0ETC
BCC A315-0000-10-030-PS85N4-050
Cable: 7/8-16, 5-pin, Female / Bare Wires, 5M
BCC096Y
BCC A315-0000-10-030-PS85N6-050
Cable: M12, 5-pin, Male / Bare Wires, ThinNet, 5M
BCC08WT
BCC M414-E834-8G-672-ES64N8-050
Industrial Ethernet Cable: M12, RJ45 5 m
BCC0CT1
Subnet16™ Ts, Terminators,
Connectors
BDN T-DTE-AD-01
Drop-T Connector: 5-pin, 7/8-16 F / M12 F / 7/8-16 M
(ThickNet to ThinNet)
BCC07WZ
BDN T-DTN-DD-01
Drop-T Connector: M12, 5-pin, F/F/M (ThinNet to ThinNet)
BCC07WR
BCC M435-0000-1A-000-41X575-000
Field Mountable Connector: M12, 5-pin, Female, Straight
BCC06ZF
BCC A315-0000-2A-R04
Termination Resistor Plug: 7/8-16, 5-pin, Male, (ThickNet)
BCC0A09
BCC M415-0000-2A-R04
Termination Resistor Plug: M12, 5-pin, Male, (ThinNet)
BCC09MR
BCC M438-0000-1A-000-51X850-000
RS232 Connector: M12, 8-pin, Female
BCC0A03
BCC A315-0000-1A-R04
Plug: Termination Resistor, M12, 5-pin, Female (ThinNet)
BCC0A0A
BCC M415-0000-1A-R04
Plug: Termination Resistor, 7/8-16, 5-pin, Female (ThickNet)
BCC0A08
BCC A335-0000-10-000-61X5A5-000
Field Mountable Connector: 7/8-16, 5-pin, Female, Straight
BCC070F
BDN T-DTE-AA-01
T Connector: 7/8-16/5P M/F/F (ThickNet to ThickNet)
BCC07WP
1.5 BALLUFF RFID TAGS
Balluff designs and manufactures several lines of RFID tags.
BIS M-13_ passive read/write RFID tags are especially suited for Balluff HF RFID Processor.
Tag Mounting Kits are also available.

INSTALLATION
5
2
2 INSTALLATION
2.1 MECHANICAL DIMENSIONS
2.1.1 BIS M-410 (All Models)
Figure 1 - BIS M-410 Dimensions
2.1.2 BIS M-410 Mounting (All Models)
Figure 2 - BIS M-410 Mounting to Polycarbonate Bracket
67
[2.64]
28
[1.10]
Ø4.5
[Ø.18] MOUNTING HOLE 2X
40
12.5
[0.49]
39.2
[1.54]
15.5
[0.61]
mm
[in]
24
14.3
[0.94]
[1.57]
[0.56]

BIS M-41_ USER'S GUIDE
6
2
2.1.3 BIS M-411 (All Models)
Figure 3 - BIS M-411 Dimensions
2.2 ANTENNA TO TAG RANGE
RF read/write range can be adversely affected by many environmental factors,
including electrical noise, metallic objects and liquids. The tag ranges below are
provided for design purposes only. Testing should be performed in the actual
environment for more precise range results.
Tag range values are listed in mm / inches.
Balluff Tag Model BIS M-410 BIS M-411 Testing Environment
BIS M-132 38 / 1.49 Free Air
BIS M-135 60 / 2.36 160 / 6.30 Free Air
BIS M-136 70 / 2.75 Free Air
BIS M-132 25 / 0.98 Free Air
BIS M-134 45 / 1.77 60 / 2.36 Free Air
NOTE
For further information regarding the Antenna-to-Tag Ranges, please refer to
the specific Tag’s Datasheet.
mm
[in]

INSTALLATION
7
2
2.2.1 BIS M-410-Series Typical Reading Ranges
Figure 4 – BIS M-410 Reading Range for Tags Type 03- Front View
Figure 5 – BIS M-410 Reading Range for Tags Type 03- Side View

BIS M-41_ USER'S GUIDE
8
2
Figure 6 - BIS M-410 Reading Range for Tags Type 10- Front View
Figure 7 - BIS M-410 Reading Range for Tags Type 10- Side View
Mifare IC-
Credit
Card Tag
BIS M-134
BIS M-132
Mifare IC-
Credit
Card Tag
BIS M-134
BIS M-132

INSTALLATION
9
2
2.2.2 BIS M-411-Series Typical Reading Ranges
Figure 8 - BIS M-411 Reading Range for BIS M-135 - Top View
Figure 9 - BIS M-411 Reading Range for BIS M-135 - Front View

BIS M-41_ USER'S GUIDE
10
2
Figure 10 - BIS M-411 Reading Range for BIS M-134 - Top View
Figure 11 - BIS M-411 Reading Range for BIS M-134 - Front View

INSTALLATION
11
2
2.3 ELECTRICAL CONNECTORS
2.3.1 RS232
The RS232 Connector (M12 8-pin, Male) is used for a point-to-point serial connection
between a host computer and the BIS M-41_ RFID compact processor.
Figure 12 - RS232 Interface M12 8-pin Male Connector
Pin
Name
Function
1
Vdc
Input Power
2
GND
Power Ground
3
nc
4
nc
5
nc
6
RX
RS232 Receive Data
7
TX
RS232 Transmit Data
8
SGND
Signal Ground

BIS M-41_ USER'S GUIDE
12
2
2.3.2 RS485
The Subnet16™ RS485 Connector (M12 5-pin, Male) is used for connecting the BIS M-41_
RFID compact processors to a Subnet16™ network.
The RFID compact processors are powered from the Subnet16™ network power.
Figure 13 - RS485 Subnet16™ Interface M12 5-pin Male Connector
Pin
Name
Function
1
SGND
Signal Ground
2
Vdc
Subnet16™ Bus Power
3
GND
Subnet16™ Bus Ground
4
TX/RX+
Receive/Transmit Data positive
5
TX/RX-
Receive/Transmit Data negative
PIN 4:
TX/RX+
PIN 3:
GND
PIN 5:
TX/RX-
PIN 1:
SIGNAL
GND
PIN 2:
VDC

INSTALLATION
13
2
2.3.3 RS422
The RS422 Connector (M12 8-pin, Male) is used for a point-to-point serial connection
between a host computer and the BIS M-41_ RFID compact processor. It offers longer
distance connections than standard RS232 and better noise protection.
Figure 14 - RS422 Interface M12 8-pin Male Connector
Pin
Name
Function
1
Vdc
Input Power
2
GND
Power Ground
3
TX+
RS422 Transmit Data positive
4
TX-
RS422 Transmit Data negative
5
RX+
RS422 Receive Data positive
6
RX-
RS422 Receive Data negative
7
nc
8
SGND
Signal Ground