Balluff BNI PNT-502-001-Z002 User manual

BNI PNT-502-001-Z002
IP67 Modules, Profinet IO Link Master
User’s Guide

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1
Content
1Notes to the User 2
1.1. About this guide 2
1.2. Structure of the guide 2
1.3. Typographical Conventions 2
Enumerations 2
Actions 2
Syntax 2
Cross-references 2
1.4. Symbols 2
1.5. Abbreviations 2
2Safety 3
2.1. Intended use 3
2.2. General safety notes 3
2.3. Meaning of the warnings 3
3Getting Started 4
3.1. Modul overview 4
3.2. Mechanical connection 5
3.3. Electrical connection 5
Power Supply 5
Grounding 5
Profinet Interface 5
I/O-Port 6
IO-Link Port 6
4Technical data 7
4.1. Dimensions 7
4.2. Mechanical data 7
4.3. Electrical data 7
4.4. Operating conditions 7
4.5. Function indicators 8
Module LEDs 8
I/O Port LEDs 8
IO Link Port LEDs 8
5Integration 9
5.1. Adressing and Integration 9
(1) Including the module to Configuration 9
(2) Object properties 9
(3) Naming of the device 10
(4) Configuration of the Ethernet address 10
(5) Integration to the ProfiNet network 11
(6) Scanning the system 11
(7) Integration by device name 12
(8) Assumption of the properties 12
6Appendix 13
6.1. Included Material 13
6.2. Ordercode 13
6.3. Order Information 13

Balluff Network Interface Profinet, BNI PNT-502-001-Z002
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1Notes to the User
1.1 About this guide
The BNI PNT-502-… serves as a decentralized IO Link Master module with standard I/O
functions. This User’s Guide describes how to mount, integrate and use the BNI PNT-502.
1.2 Structure of the
guide
The guide is organized so that the chapters build on one another.
Chapter 2 –Safety: Basic safety information.
Chapter 3 –Getting Started: The main steps for installing the device.
Chapter 4 –Technical Data: Technical data for the device
Chapter 5 –Integration: Integration into the plc
Chapter 7- Appendix: Some frther Information about odering and included material.
1.3 Typographical
Conventions
The following illustrations are used in this guide:
Enumerations
Enumerations are shown in list form with bullets
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Procedures can also be shown as numbers in brackets.
(1) Step no. 1
(2) Step no. 2
Syntax
Numbers:
•Decimal numbers are shown without additional indicators (e.g. 123),
•Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex) or
with the prefix “0x” (e.g. 0x00)
Cross-references
Cross references indicate where additional information on the topic can be found (see
chapter 4 ”Technical Data”).
1.4 Symbols
Note tip
This symbol indicates general notes.
Note
This symbol indicates a security notice which most be observed.
1.5 Abbreviations
O-Port
BNI
EMC
I-Port
FE
GSD-File
LSB
MSB
SELV
PLC
PELV
Digital Output Port
Balluff Network Interface
Elektromagnetic Compatibility
Digital Input Port
Function ground
Generic Station Description
Least Significant Bit
Most Significant Bit
Safety Extra Low Voltage
Programmable Logic Controller
Protective Extra Low Voltage

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2Safety
2.1 Intended use
The BNI PNT-502-… serves as a decentralized IO Link Master and standard I/O module.
For connection to the local network the module uses the ProfiNet interface.
2.2 General safety
notes
Installation and startup
Installation and startup are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device is in accordance with EMC Class A. Such equipment may generate RF noise.
The operator must take precautionary measures accordingly. The device must be powered
only using an approved power supply (see chapter 4 “Technical data”). Only approved cable
may be used.
Operating and testing
The operator is responsible for observing local prevailing safety regulations. When defects
and non-clearable faults in the device occur, take it out of service and secure against
unauthorized use. Approved use in ensured only when the housing is fully installed.
2.3 Meaning of the
warnings
Note!
The pictogram used with word ”Caution“ warns of a possible hazardous situation
affecting the health of persons or equipment damage. Ignoring these warnings can
result in injury or equipment damage. Always observe the described measures for
preventing this danger.

Balluff Network Interface Profinet, BNI PNT-502-001-Z002
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3Getting Started
3.1 Modul overview
BNI PNT-502...
1 Mounting hole
2 Profinet Port2
3 Power supply „IN“
4 I/O-Port 1
5 I/O -Port 3
6 I/O / IO-Link Port 5
7 I/O / IO-Link Port 7
8 I/O / IO-Link Port 6
9 I/O / IO-Link Port 4
10 Symbol IO-Link Port
11 I/O -Port 2
12 Port LED
13 E / A-Port 0
14 Module status LEDs
15 Label
16 Power supply „OUT“
17 Profinet Port1
18 Grounding connection
1
2
3
4
5
6
7
8
9
11
13
15
16
17
18
14
12
10

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3 Getting Started
3.2 Mechanical
connection
The module is attached using 2 M6 screws and 2 washers. Isolation pad as accessory
available.
3.3 Electrical
connection
Power Supply
Power supply “IN”(7/8”, male)
Pin
Function
Description
1
GND actuator power supply
0 V
2
GND Bus- / Sensor power supply
0 V
3
Funktionserde
FE
4
Bus- / Sensor power supply
+24 V, 9A DC
5
Actuator power supply
+24 V , 9A DC
Power supply “OUT”(7/8” female)
Pin
Function
Description
1
GND actuator power supply
0 V
2
GND Bus- / Sensor power supply
0 V
3
Funktionserde
FE
4
Bus- / Sensor power supply
+24 V, 9ADC
5
Actuator power supply
+24 V , 9A DC
Note
Provide sensor/bus power and actuator power from separate power sources if
possible.
Total current <9A. The total current of all modules may not exceed 9A even
when daisy chaining the actuator supply.
Grounding
Note!
The FE connection from the housing to the machine must be low-impedance
and kept as short as possible.
Profinet Interface
Profinet (M12, D-Kodiert,female)
Pin
Funktion
Belegung
1
TD+
gelb
2
RD+
weiß
3
TD-
orange
4
RD-
blau
Note
Connection of incoming Profinet cable at PN1.
Connection of outgoing Profinet cable at PN2.
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.

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3 Getting Started
I/O-Port
Standard I/O-Port M12, A-coded, female
Pin
Function
Maximum Output Current
1
Sensor power supply
200mA at 24V US
2
Input / Output
2A at 24V UA
3
GND
4
Input / Output
2A at 24V UA
5
FE
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.
Note!
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.
IO-Link Port
IO-Link Port M12, A-coded, female
Pin
Function
Maximum Output Current
1
Sensor power supply
1,6 A at 24V US
2
Input / Output
2A at 24V UA
3
GND
0V
4
IO-Link / I / O
1,6A at 24V US
5
-
-
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.
Note:
Pin 4 of each IO Link Port (Port 4-7) is powered by US if configured as output

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4Technical data
4.1 Dimensions
4.2 Mechanical data
Housing material
Die case zinc, matt nickel plated
Field Bus Connector
Profinet: M12, D-coded, female
Power Supply Connectors
5-poles, 7/8“ (1x male, 1x female)
I/O / IO Link-Ports Connector
M12, A-coded (8x female)
Enclosure rating per IEC 60529
IP 67 (only when plugged-in and threaded-in)
Weight
800 g
4.3 Electrical data
Betriebsspannung
18...30.2 V DC, per EN 61131-2
Restwelligkeit
< 1 %
Stromaufnahme ohne Last
≤ 200 mA
4.4 Operating
conditions
Operating temperature
-5 C … 55°C
Storage temperature
-25 C … 70°C
EMV
-EN 61000-4-2/3/4/5/6
-EN 55011
Severity level 4A/3A/4B/2A/3A
Gr. 1, Kl. A
Schüttel/Schock
EN 60068 Part2-6/27

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4 Technical data
4.5 Function
indicators
The BNI PNT-502 has got some LEDs to signalize the actual operation state. The module
status LEDs show the status of the Profinet communication and the status of the power
supplies. The port LEDs (I/O and IO Link) show the actual process signal.
Module LEDs
LED
State
Function
US
Green
Red
US, Module and sensor power supply OK
US, Module and sensor power supply low power
UA
Green
Red
UA, actuator power supply OK
UA, actuator power supply low power
PN1
Green,
Off
ProfiNet communication activ at Port PN1
ProfiNet communication not active at Port PN1
PN2
Green,
Off
ProfiNet communication activ at Port PN2
ProfiNet communication not active at Port PN2
ERR
Red
Off
Error module
No error
I/O Port LEDs
LED
State
Function
“0”
Off
Yellow
Red
Input-/output signal at Pin 4 „0“
Input-/output signal at Pin 4 „1“
Short circuit at Pin 4
“1”
Off
Yellow
Red
Input-/output signal at Pin 2 „0“
Input-/output signal at Pin 2 „1“
Short circuit at Pin 2
“0” & “1”
Red
Short circuit at Pin 1
IO Link Port LEDs
The following table describes the function indicators fort he IO Link port if configured as IO
Link function. If configured as standard I/O port you can use the table describing standard
I/O port functionality.
LED
State
Function
“0”
Green flashing
Green
Red
No IO Link connection
IO Link –communication active
Short circuit at Pin 4
“1”
Off
Yellow
Red
Input-/output signal at Pin 2 „0“
Input-/output signal at Pin 2 „1“
Short circuit at Pin 2
“0” & “1”
Red
Short circuit at Pin 1

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5Integration
5.1 Adressing and
Integration
On the following pages you can see how to integrate the BNI PNT-502-… to your PLC.
Address setting and integration is shown step by step by example with the STEP 7
Engineering Tool.
(3) Including the module to Configuration
(4) Setting the object properties
(5) Naming of the device
(6) Configuration of the Ethernet address
(7) Integration to the ProfiNet network
(8) Scanning the system
(9) Integration by device name
(10)Assumption of the properties
(11)Download the configuration to your PLC
(1) Including the
module to
Configuration
(2) Object
properties

Balluff Network Interface Profinet, BNI PNT-502-001-Z002
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5 Integration
(3) Naming of the
device
(4) Configuration
of the Ethernet
address

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5 Integration
(5) Integration to
the ProfiNet
network
(6) Scanning the
system
Durch das Einscannen werden alle angeschlossenen Profinet Teilnehmer erkannt und eine
Auflistung erzeugt. Module ohne Netzwerkadresse werden identifiziert, eindeutig
selektierbar über die MAC Adresse.
Browse –Identification
of all connected
ProfiNet devices
Selection of the module
that has no IP address

Balluff Network Interface Profinet, BNI PNT-502-001-Z002
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5 Integration
(7) Integration by
device name
(8) Assumption of
the properties
MAC Address of the
Module
Assignment by Ip
address
Assignment by Device
name

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6Appendix
6.1 Included Material
The BNI EIP consists of the following components:
•IO-block
•4 blind plugs M12
•Ground strap
•Screw M4x6
•20 labels
6.2 Ordercode
BNI PNT-50x-001-Z002
Balluff Network Interface
Profinet
Function
502 = IP67 IO Module, 4 x IO-Link ports, 4 x Standard I/OPorts
Variants
001 = Standard Ausführung
Mechanical version
Z014 = Die-cast zinc housing
Material: 1. Balluff housing version
Uplink: 1 x M12x1 internal thread
Update: 1x M12x1 internal thread
Power: 7/8” external thread
I/O Ports: 4 x M12 x 1 internal thread
6.3 Order Information
Bezeichnung
Bestellcode
BNI PNT-502-001-Z002
BNI003J

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Notes

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Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
Nr. 869943 E Edition 1101 Subject to modification