Balluff BNI EIP-508-105-R015 User manual

BNI EIP-502-105-R015
BNI EIP-508-105-R015
EtherNet/IP™ IP67 modules
User's Guide

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Table of Contents
1Notes 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical Conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.4. Symbols 3
1.5. Abbreviations 3
2Safety 4
2.1. Intended Use 4
2.3. General Safety Notes 4
2.4. Resistance to Aggressive Substances 4
Dangerous Voltage 4
3First Steps 5
3.1. Module Overview 5
3.2. Mechanical Connection 6
3.3. Electrical Connection 6
Power Supply 6
Grounding 6
Ethernet IP Interface 6
I/O Port 7
IO-Link Port 7
Port 7
4Technical Data 8
4.1. Dimensions 8
4.2. Mechanical Data 8
4.3. Operating Conditions 8
4.4. Electrical Data 8
4.5. Ethernet 9
4.6. Function Indicators 9
Module Status 9
Port 10
5Integration 11
5.1. Data Configuration 15
5.2. Configuration Data 15
Module Configuration 15
IO-Link Port Configuration 16
Cycle Settings 16
Validation Settings 17
Parameter Server 17
Upload Flag on the IO-Link Device 18
6Configuration via Explicit Messages 19
QuickConnect 19
Rockwell Automation Products that are Compatible with QuickConnect 20
Example with Rockwell Components 21
PLC Program 22
Fault State 25
Enable/Disable Fault State 25
Fault State Action 25

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IO-Link Device Parameterization 26
Read IO-Link Parameter 26
Write IO-Link Parameter 28
7Process Data 29
7.1. Process Data Inputs 29
Standard Input Data 29
IO-Link Input Data 30
7.2. Process Data Outputs 31
Standard Output Data 31
IO-Link Output Data 31
8Display 32
8.1. General 32
8.2. Address Specifications 32
8.3. Control and Display 32
8.4. Display Information 32
8.5. Design and Symbols 33
8.6. Startup 33
8.7. Main Menu 33
8.8. IP Setup 34
8.9. Network Config 34
8.10. Module Information 35
8.11. General Information 35
9Web Server 36
9.1. General 36
9.2. Home 37
9.3. Diagnostic Process 38
9.4. Device Properties 39
9.5. Diagnostic Module 41
9.6. Configurations 42
9.7. Contact 42
10 Appendix 43
10.1. Included in the Scope of Delivery 43
10.2. Order Number 43
10.3. Ordering Information 43
Notes 44

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1Notes
1.1. About this guide
The BNI EIP-… is a decentralized IO-Link, input and output module for connecting to an
EtherNet/IP™ network.
1.2. Structure of the
guide
This guide is arranged so that one chapter builds upon the other.
Chapter 2: Basic safety instructions
Chapter 3: Main steps for installing the device
………
1.3. Typographical
Conventions
The following typographical conventions are used in this manual.
Enumerations
Enumeration is shown in the form of bulleted lists.
•Entry 1,
•Entry 2
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Result of action.
Action instruction 2.
Actions can also be indicated as numbers in parentheses.
(1) Step 1
(2) Step 2
Syntax
Numbers:
Decimal numbers are shown without additional information (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g., 00hex) or the prefix
"0x" (e.g., 0x00).
Cross-references
Cross-references indicate where additional information on the topic is located.
1.4. Symbols
Tip
This symbol indicates general notes.
Note
This symbol indicates a security notice which most be observed.
1.5. Abbreviations
BNI Balluff Network Interface
I Standard input port
EIP EtherNet/IP™
EMC Electromagnetic compatibility
FE Function ground
O Standard output port

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2Safety
2.1. Intended Use
The BNI EIP-… is a decentralized IO-Link, input and output module for connecting to the
EtherNet/IP™ network.
2.2. Installation and
Startup
Note
Installation and startup are to be performed by trained technical personnel only.
Skilled specialists are people who are familiar with the work such as installation
and the operation of the product and have the necessary qualifications for these
tasks. Any damage resulting from unauthorized tampering or improper use shall
void warranty and liability claims against the manufacturer. The operator is re-
sponsible for ensuring that the valid safety and accident prevention regulations are
observed in specific individual cases.
2.3. General Safety
Notes
Commissioning and inspection
Before commissioning, carefully read the User's Guide.
The system must not be used in applications in which the safety of persons depends on the
function of the device.
Intended use
Warranty and liability claims against the manufacturer shall be rendered void by damage
from:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this User's
Guide.
Obligations of the owner/operator
The device is a piece of equipment in accordance with EMC Class A. This device can pro-
duce RF noise. The owner/operator must take appropriate precautionary measures against
this for its use. The device may be used only with a power supply approved for this. Only
approved cables may be connected.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
Aggressive Sub-
stances
Note
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a high
concentration (i.e. too little water content)), the material must first be checked for
resistance in the particular application. No defect claims may be asserted in the
event of a failure or damage to the BNI modules caused by such aggressive
media.
Dangerous Volt-
age
Note
Before working on the device, switch off its power supply.
Note
In the interest of continuous improvement of the product,
Balluff GmbH reserves the right to change the technical data of the product and
the content of these instructions at any time without notice.

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3First Steps
3.1. Module Overview
Figure –Overview: BNI EIP-508-105-R015
1 Mounting hole
2 EtherNet/IP™ port 2
3 Display
4 Power supply, input
5 Status LED: communication / module
6 Port 4 (IO-Link, standard I/O)
7 Pin/port LED: signal status
8 Port 5 (IO-Link, standard I/O)
9 Port 6 (IO-Link, standard I/O)
10 Port 7 (IO-Link, standard I/O)
11 Port 3 (IO-Link, standard I/O)
12 Port 2 (IO-Link, standard I/O)
13 Port 1 (IO-Link, standard I/O)
14 Port 0 (IO-Link, standard I/O)
15 Power supply, output
16 EtherNet/IP™ port 1
17 Ground connection
1
6
2
3
12
11
13
14
15
17
8
10
7
9
16
5
4
1

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3 First Steps
3.2. Mechanical Con-
nection
The module is secured by means of two M6 screws and two washers.
Insulation support is available separately.
3.3. Electrical Con-
nection
Power Supply
IN
7/8”, male
OUT
7/8” female
Pin
Function
Description
1
+24 V
Actuator supply
2
+24 V
Module / sensor supply
3
0 V
GND module / sensor supply
4
0 V
GND actuator supply
Note
Where possible, use a separate power source to supply the sensor/bus and
actuator with power.
Total current < 9 A The total current of all modules must not exceed 9 A even in
the case of series connection of the actuator supply.
Grounding
Note!
The functional ground connection between housing and machine must have a
low impedance and be as short as possible.
Ethernet IP Inter-
face
M12, D-coded, female
Pin
Function
1
Tx+
2
Rx+
3
Tx-
4
Rx-

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3 First Steps
I/O Port
M12, A-coded, female
Pin
Function
1
+24 V, 200 mA
2
Input/output
3
GND
4
Input/output
5
FE
Note!
For the digital sensor inputs, refer to guideline on inputs EN 61131-2, Type 2.
Note!
The total current of the module must not exceed 9 A.
Note!
Unused I/O ports must be provided with cover caps to comply with degree of
protection IP67.
IO-Link Port
M12, A-coded, female
Pin
Function
1
+24 V, 1.6 A
2
Input/output 2 A
3
GND
4
IO-Link/input/output 2 A
5
n.a.
Port
Port
0-3
4-7
BNI EIP-502-105-R015
IN / OUT
IN / OUT / IO-Link
BNI EIP-508-105-R015
IN / OUT / IO-Link

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4Technical Data
4.1. Dimensions
4.2. Mechanical Data
Housing material
Plastic housing, resistant (Fortron 6165 A6 black)
Enclosure rating per IEC 60529
IP 67 (only when plugged-in and threaded-in)
Supply voltage
7/8" 4-pin, connector / female
Input ports / output ports
M12, A-coded (8x female)
Dimensions (W x H x D in mm)
68 x 226 x 42.9
Type of mounting
Screw mounting with 2 mounting holes
Ground strap installation
M4
Weight
Approx. 670 gr.
4.3. Operating Condi-
tions
Operating temperature Ta
Storage temperature
-5 °C ... 70 °C
-25 °C ... 70 °C
EMC
- Immunity
- Emission
EMC Directive 2004/108/EEC
- EN 61000-6-2
- EN 61000-6-4
Shock/vibration
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.4. Electrical Data
Supply voltage
18...30.2 V DC, in accordance with EN 61131-2
Ripple
< 1%
Input current at 24 V
130 mA

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4 Technical Data
4.5. Ethernet
Ethernet IP port
2 x 10Base/100Base Tx
Connection for Ethernet IP port
M12, D-coded, female
Cable types in accordance with
IEEE 802.3
Shielded, twisted pair min. STP CAT 5/ STP CAT 5e
Data transmission rate
10/100 Mbps
Max. cable length
100 m
Flow control
Half-duplex/full-duplex (IEEE 802.33x pause)
4.6. Function Indica-
tors
Module Status
LED
Display
Description
UA
Green
Output power OK
Red, flashing
Low output power (< 18V)
Red
No output power (< 11V)
US
Green
Input power OK
Red, flashing
Low input power (< 18V)
Mod
Green, flashing
Incorrect or no configuration of the module
Green
Module is working
Red, flashing
Fixed bus clock is not possible
Red-green, flashing
Initial sequence
Net-
work
Off
Module has no IP address
Green, flashing
Module has IP, but no connection established
Green
Connection established
Red, flashing
Connection timeout
Red-green, flashing
Initial sequence
100
Off
Bus clock: 10 Mbps
Yellow
Bus clock: 100 Mbps
LNK
Green
Data transfer
Status LEDs
Port LEDs

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4 Technical Data
Port
Each port has two bicolored LEDs for displaying the I/O statuses.
Display
Status
Description
I/O port
Off
I/O status
The status of the input or output pins is 0
Yellow
I/O status
The status of the input or output pins is 1
Red,
flashing
Short-circuit
Short-circuit between pin 1 and 3
Red
Short-circuit
Short-circuit at dedicated pin
IO-Link port
Green
IO-Link
IO-Link communication active
Green,
flashing
IO-Link
No IO-Link communication
Green,
rapidly
flashing
IO-Link
IO-Link pre-operate during data storage
Red
Short-circuit
Short-circuit at pin 4
Red, flash-
ing quickly
IO-Link
Validation failed /
Data storage failed /
Wrong device for data storage

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5Integration
Here you see an example of how the module can be integrated into a Rockwell RS Logix
5000:
First go offline
Right-click Ethernet (on the correct scanner card)
Select a new module

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5 Integration
Then select the general Ethernet module as the ETHERNET module in the communication
path
Now enter a user-defined tag name to select the general format Data-SINT, to enter the IP
address of the module and to enter the correct connection parameters.

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5 Integration
The new module and corresponding controller tags are generated automatically.
Then download the configuration

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5 Integration
When the download is done, you can observe and control the tags using the Controller Tags option. Make
sure you select the correct tag name, which you configured beforehand.
The input, output and configuration data for this is described on the following pages.
You can use these tags for the programming, too.

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5 Integration
5.1. Data Configura-
tion
Please enter the following values in the control system. They describe the data sizes of the
input, output and configuration data.
BNI EIP-502-105-R015
Instance ID
Data length
INPUT
100
200
OUTPUT
101
134
CONFIG
102
98
BNI EIP-508-105-R015
Instance ID
Data length
INPUT
100
392
OUTPUT
101
262
CONFIG
102
194
5.2. Configuration
Data
The following tables show an allocation of the configuration data sequence. The standard
values specified below describe a configuration with the IO-Link function at Pin 4 and stand-
ard I/O functions at Pin 2 and 4 of each port. The input and output functions of the config-
ured standard I/O ports are set via the process data.
BNI EIP-502-105-R015
Byte
Slot
Module part
Description
0…1
1
Module
General configuration for the entire module
2…25
2
IO-Link port 1
Configuration of IO-Link port 1
26…49
3
IO-Link port 2
Configuration of IO-Link port 2
50…73
4
IO-Link port 3
Configuration of IO-Link port 3
74…97
5
IO-Link port 4
Configuration of IO-Link port 4
BNI EIP-508-105-R015
Byte
Slot
Module part
Description
0…1
1
Module
General configuration for the entire module
2…25
2
IO-Link Port 0
Configuration of IO-Link port 0
26…49
3
IO-Link port 1
Configuration of IO-Link port 1
50…73
4
IO-Link port 2
Configuration of IO-Link port 2
74…97
5
IO-Link port 3
Configuration of IO-Link port 3
98…121
6
IO-Link port 4
Configuration of IO-Link port 4
122…145
7
IO-Link port 5
Configuration of IO-Link port 5
146…169
8
IO-Link port 6
Configuration of IO-Link port 6
170…193
9
IO-Link port 7
Configuration of IO-Link port 7
Module Configu-
ration
Byte
Bit
Description
7
6
5
4
3
2
1
0
0
P3
P2
P1
P0
Port function
0x00: Standard I/O
0x01: IO-Link
1
P7
P6
P5
P4

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5 Integration
IO-Link Port Con-
figuration
BNI EIP-502-105-R015 and BNI EIP-508-105-R015
Byte
Bit
Description
7
6
5
4
3
2
1
0
2
Basic
Time
Cycle time
3
Validation type
Validation type
0 No validation
1 compatible (VID + DID)
2 Identical (VID + DID + SerNum)
4
Vendor ID 1
Vendor ID
5
Vendor ID 2
6
Device ID 1
Device ID
7
Device ID 2
8
Device ID 3
9
Serial number 1
Serial number
…
…
24
Serial number 16
25
Parameter server
Parameter server
0x8X Switch on
0x0X Switch off
0x40 Delete
0xX1 Switch on upload
0xX2 Switch on download
…
The data of the other IO-Link ports is structured identically and described in the following.
Cycle Settings
This parameter can be used to influence the IO-Link communication speed. Calculated
using the multiplier and the time base, the IO-Link cycle time can be increased.
The time base is described in Table B3. The multiplier is entered in decimal form from
0…63.
Bit
Description
7
6
5
4
3
2
1
0
Time
base
Multiplier
Bit 0 to 5: Multiplier
These bits contain a 6-bit multiplier for the
calculation of MasterCycleTime or MinCycle
Time. Permissible values for the multiplier
are
0 to 63.
Bit 6 to 7: Time Base
These bits specify the time base for the
calculation of MasterCycleTime or
MinCycleTime.

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5 Integration
Possible values of MasterCycleTime and MiniCycleTime
Time base
encoding
Time base
value
Calculation
Cycle time
00
0.1 ms
Multiplier x time base
0.4 ms to 6.3 ms
01
0.4 ms
6.4 ms + multiplier x time base
6.4 ms to 31.6 ms
10
1.6 ms
32.0 ms + multiplier x time base
32.0 ms to 132.8 ms
11
Reserved
Reserved
Reserved
NOTE: The value 0.4 results from the minimum possible transmission time according to
A.3.7.
Validation Set-
tings
No validation: validation deactivated, every device will be accepted.
Compatibility: manufacturer ID and device ID are compared to the IO-Link device data.
Identity: manufacturer ID and device ID and serial number are compared to the
IO-Link device data. The IO-Link communication is only started if there is a match.
Parameter Server
Switched on: data management functions enabled, parameter data and identification data
of the IO-Link device are stored permanently.
Switched off: data management functions disabled, stored parameter data and identifica-
tion data of the IO-Link device remain stored.
Deleted: data management functions disabled, stored parameter data and identification
data of the IO-Link device are deleted.
Enable upload:
If only the upload is enabled, the master always starts an upload of the parameter data. In
this case, the upload is independent of the upload flag of the IO-Link device. If no data is
stored in the Master Port, an upload likewise takes place. (e.g. after deleting the data or
before the first data upload)
Enable download:
If only the download is enabled, the master always starts a download of the parameter data.
In this case, the download is likewise independent of the upload flag of the IO-Link device.
If no data is stored in the Master Port, however, an upload takes place first. (e.g. after delet-
ing the data or before the first data upload)
Enable upload and download:
If the upload and download are enabled, different parameter sets are distinguished depend-
ing on the upload flag of the IO-Link device.
If no parameter data is stored in the IO-Link master port, an initial upload takes place. (e.g.
after deleting the data or before the first data upload)
If the upload flag is set on the IO-Link device, an upload of the parameter data always takes
place.
If no upload flag is set and parameter data has already been stored, a download of the
parameter data always takes place.

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5 Integration
Note
After the upload of the parameter data, the vendor ID and device ID of the con-
nected IO-Link device are also still saved until the data records are deleted.
When the connected IO-Link device is started, a validation takes place. Thus, only
an IO-Link device of the same type can be used for the data management.
If an IO-Link device of a different type is to be used, the contents of the parameter
server must be deleted.
The data storage is supported only by IO-Link devices with IO-Link Revision 1.1.
Upload Flag on
the IO-Link De-
vice
The upload flag is needed to overwrite already saved data in the parameter server with new
parameter data of the same IO-Link device.
To enable the upload flag of an IO-Link device,
the data value 0x05 must be entered in the index 0x02, subindex 0.
(For information about configuration via IO-Link, refer to the "Web Server" chapter under
"Device Properties" or the "Configuration via Explicit Messages" chapter
under "IO-Link Device Parameterization")

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6Configuration via Explicit Messages
QuickConnect
The QuickConnect function makes it faster to boot up and integrate the BNI EIP-50x-105-
X015 modules.
Enabling QuickConnect automatically takes over all necessary port properties on the module:
Static IP address
Ports at 100 Mbps full-duplex
Auto-negotiation disabled
Auto MDI-X disabled
Prepared for linear topology
You can configure QuickConnect via the following
class instance attribute of the explicit messages:
Class
Instance
Attribute
Value
245 (0xF5)
1 (0x01)
12 (0x0C)
0: disabled (default)
1: enabled
Note
For QuickConnect to be enabled, ACD (Address Conflict Detection) must also be
enabled. This is switched on by default.
The ACD can be reviewed and changed using the following class instance attributes of the
explicit messages:
Class
Instance
Attribute
Value
245 (0xF5)
1 (0x01)
10 (0x0A)
0: disabled
1: enabled(default)
Overview of the QuickConnect classes and connection time:
BNI EIP-50x-105-x015 HW 5 SW 3.2-3.4:
QuickConnect Class B, connection time 1 second
BNI EIP-50x-105-x015 HW 6 SW 3.5:
QuickConnect Class B, connection time 450 milliseconds