Bame TIGER 230 V User guide

Electromechanical irreversible motoreducer
for swings gates up to 3,5 meters.
Residential use 230 V
Intensive use 24 V
1
READ THIS MANUAL CAREFULLY
BEFORE PROCEEDING WITH THE INSTALLATION
KEEP THIS MANUAL FOR FUTURE REFERENCE
Installer manual

2
Safety
standard
specifications
WARNING
Electric shock!
WARNING
Do not install
motors in areas
saturated with
explosives mixtures!
WARNING
Moving
gears!
WARNING
Keep safety distance!
Motoreducer for gates with one or two swings up to 3,5 mt per
swing.
Residential use 230 V.
Intensive use 24 V.
The body of the motor is made in die-cast alluminium, painted
with epoxy powder paint to insure an high resistance to oxidation.
The motoreducer with the endless screw is lubricated with
permanent grease and does not need maintenance.
The motoreducer is supplied with an emergency release system to
be used in case of power supply failure placed above each motor,
in order to allow the moving of the swing.
The 24 V operator can be provided with an emergency battery for
the automatic move of the swing also during a black out.
Technical features
Main supply
Power supply
Power
Current
Working temperature
Working stroke
Time for a 95°opening
Max thrust
Grade of protection
Cycles per hour
Motor weight
Capacitor
Thermic protection
Lubricant
Max swing length
Max swing weight
230V 50-60Hz
230V 50-60Hz
350 W
1,5 A
-20°C + 70°C
400 mm
18 sec.
300 N
IP 43
20 max.
Kg 6
8mf
150°
grease
mt. 3,5 max.
Kg 250 max.
TIGER 230 V TIGER 24 V
230V 50-60Hz
24 Vcc
60 W
2,5 A
-20°C + 70°C
400 mm
18 sec.
300 N
IP 43
120 max.
Kg 6
-
-
grease
mt. 3,5 max.
Kg 250 max.

Tools needed
for the
installation
of the motor
3
Precautions required to install
the motoreducer
Before installing the motor always read all the manual.
The manual not only explain how to install the motor in the correct way
but explain also which safety standard the gate must respect.
Pre installation check
Verify that the swing of the gate:
- can rotate properly, without hangings;
- it’s straight and moving without oscillations;
- the hinges must keep the swing in axis;
- have mechanical swing stopper installed;
these problems if present, must be corrected before installing
the motor.
Standard specifications
These standards define the mechanical requisites needed for motorised
residential gates in public areas.
To guarantee the safety the installer must verify:

Dimensions
4
- Eventual transparent surfaces must have no less than class 1
resistance, must be unbreakable or if breakable the resulting
fragments must not have cutting edges.
- If the surfaces are scarcely visible these must be marked or colored.
- To move the swing manually the pressure applied must not exceed
15 kg for residential gates and 26 kg for industrial gates.
- The swing and relatives accessories must not expose people to
danger of dragging, cutting or shearing.
- The gate during the movement must not create trapping zones.
- The danger zone where these risk must not be present it’s extened
up to 2,5 mt of height.
BAME s.r.l. is liable only for the individual articles produced
and sold by BAME. the gate with the motor it’s considered a machine
and must respect the machinery directives, the installer must verify the
safety of the gate with the motor and is liable for any damage due to a
poor installation.
ATTENTION
BAME is not liable for any damage depending on modifications to any
particular : electrical, electronic or mechanical done by other persons
without prior consent by BAME s.r.l..
ATTENTION
BAME is not liable for any damage depending on accessories,
electronic control boards and photocells without BAME trademark or
for the use of these parts without prior consent by BAME s.r.l..
RIGHT VERSION
LEFT VERSION

5
Emergency release system:
In case of need follow these instructions to unlock the motor:
1. Open the plastic cap placed above the motor and insert the key
2. Turn the key of 180°untill the stop point in order to unlock the motor
3. To lock the motor again turn the key in the opposite way
Important: at the end of the release operation always
close the plastic cap firmly.
ATTENTION:
THIS SHEET
MUST BE
CONSIGNED
TO THE CLIENT
ATTENTION:
THE CUSTOMER
MUST KEEP
THIS SHEET
TOGETHER WITH
THE UNLOCKING
KEY IN A
SAFE PLACE.
THE PLACE
WHERE THE KEY
IS STORED MUST
BE ACCESSIBLE
ALSO IN CASE
OF POWER
FAILURE
ATTENTION:
INFORM ALSO
OTHER USERS
OF THE
AUTOMATION
ABOUT THE
PLACE WHERE
THE KEY AND
THIS SHEET
ARE STORED.
Plastic
cap

6
Declaration of conformity
(must be filled by the installer)
DECLARATION OF CONFORMITY “A”
The undersigned
Name: ........................................................................................................
Surname:.....................................................................................................
responsible of the installation of the system declare that the product:
Gate type: ................................................................
Address: ...........................................................................
...........................................................................
satisfies all the technical regulations applicable to the product within
the scope of Council Directives 73/23/EEC, 89/336/EEC, 98/37/EEC
and subsequent modifications.
Furthermore declare that the following standard specifications have been
applied:
EN12453/EN12445 Safety for motorised doors and gates, industrial,
commercial and residential - Requisites and classification - Test methods
EN12604/EN12605 Mechanical aspects for doors and gates, industrial,
commercial and residential – Requisites and classification – Test methods
CEI 64/8 electrical plant with nominal tension not over 1000 VAC and
1500 VDC
Notes: ...................................................................................................
...................................................................................................
...................................................................................................
Place:..................................................................................................
...................................................................................................
Date: ...................................................................................................
Signature:........................................

Declaration of conformity
DECLARATION OF CONFORMITY “B”
BAME srl
Via Leonardo da Vinci, 23
46020, San Giacomo Segnate (MN)
Italia
declare that the product
motoreducer for sliding gates, see the instruction manual for compatible gates
TIGER
satisfies all the technical regulations applicable to the product within the scope of
Council Directives:
MACHINERY DIRECTIVE 98/37/CEE AND SUBSEQUENT MODIFICATIONS.
DIRECTIVE EMC 89/336/CEE.
DIRECTIVE BT 73/23/CEE AND 93/68/CEE.
IS FORBIDDEN TO PUT INTO SERVICE THE DEVICE OF THIS DECLARATION BEFORE
THE PRODUCT OF THE DECLARATION “A” HAS BEEN DECLARED IN COMPLIANCE
WITH THE SPECIFICATIONS STANDARD.
San Giacomo Segnate, 01/01/2010
Baraldini Silvano
BAME srl
7

Safety checks
IMPACT
CRUSHING
HOOKING
DRAGGING
SHEARING
CUTTING
Checks:
The ruggedness and the fastening of the structure is adeguate.
The swing can not fall in the ground.
The threshold of the gate it’s modeled not to create hindrance.
Limit switch are installed and verified.
The moving parts are equipped with adeguate protections installed in
compliance with the safety standards.
The torque regulation can be changed only by specialized personnel,
operating on the control board in compliance with the instructions from
the manifacturer.
The gate with the motor is supplied with an emergency release system.
The client have been supplied with information about the emergency
release system.
Possible risks:
Mark for each risk the solution adopted.
(Possible solutions : 1-only manual operations, 2-sensitive edges,
3-photocells, 4-swing stoppers, 5-torque limiter, 6-surface modelling,
7-footboards, 8-radar, 9-acustic signal, 10-visual signal, 11-markings,
12-isolation, 13-protection net, 14-……………………......................…,
15-……………………......................…)
Electrical risks:
CE markings are present in compliance with the directive
BT(73/23/CEE).
All electrical connections are made in compliance with standard
specifications, also according to the manufacturer manual.
The remote controls are compliant with the directive R&TTE(99/5/CE).
Components are marked CE, according to directive EMC(89/336/CEE).
Safety and reliability of the motor and control devices:
Controls are verified with the movement of the gate, according with the
manifacturer manual.
All the control device are installed in an accesible position and they are
easily visible.
The motor is compliant with the standard specification EN12453.
All the presence and motion sensor are working according with the
standard specification EN12445.
impact cutting lifting shearing
dragging hooking crushing
8

Standard stirrups
Fig. 4
Stirrup fixing on
big pillars
Gate
Stirrup
Fig. 2
Fig. 3
9
Installing the motoreducer
For the dimensions of the motoreducer see the figure in page 4.
You must pay attention to the position of the motoreducer with reference
to hinges of the swing:
- fix the exact opening angle of the swings (95°or 120°) as shown in fig. 5;
- respecting the measures on fig. 6, fix the exact fixing points of the
stirrups which will sustain the motor;
- set the stirrups (fig. 2) on the pillars and gate, modifying them if needed;
- in case of big pillars it’s necessary to make a notch on the pillar to insert
the stirrups and respect the quotes A and B (fig. 4).
Once the installation of the stirrups is done correctly, install the motors to
the stirrups with the screws supplied, check the electrical wirings and
verify that the motors are working smoothly, first by hand and then with
the control board (to program the motors check the manual supplied with
the electronic control board).
Fig. 6
Stirrups fixing measures (with closed gate)
Max
opening
Quote A
Quote B
Quote C
95°
145 mm
165 mm
1030 mm
120°
110 mm
190 mm
1030 mm
NB: For a correct working of the motoreducer check as follow:
• With the open gate, the quote C must be included between
730-740 mm.
• The tube of the motoreducer does not arrive at the end of the run
(min. 10 mm run both during the opening and the closing).
• For swings with length more than 3 mt we suggest to install an
electric lock with a swing lock.
• Always install stops for the end of the run both for the opening and
the closing.
A
BC
Pillar
Swing
Swing hinge
Front
stirrup
Rear
stirrup
Fig. 5 120°
95°
Rear stirrup
Front stirrup

Electrical plant
10
For the electrical connections use the following cables (fig.1):
- 3x1.5 main power supply 230 V
- 2x1.5 + 1xRG58 flashing light + antenna
- 2x1 photocell transmitter
- 4x1 photocell receiver
- 3x1 keyswitch
- 2x1 electric lock
- 4x1.5 for motor 230 Volt
- 2x2.5 for motor 24 Volt
All cables must be protected with rubber pipes to be inserted in the
pillars of the gate and in the ground.
The photocells must be fixed at no more than 10 cm from the gate with
an height between 40 and 60 cm. On the figure below the highlighted
area is to be protected with safety devices.
Periodic maintenance
Check all safety device
To maintain a high reliability, also after years of use, the system must be checked each six month by
authorized personnel. Checks to be done during the inspection:
Lubricate the gate hinges
Check the emergency release system
Keep the place of the gate and photocells free
from trees, insects and stuffs which can cause
a bad working of the motor
Check the motor stirrups and the fixing pinsCheck the clutch status, if present
Check the earth of the electric system
(differential switch)
Always check once a month the differential
switch, pushing the test button positioned
on the switch
230V
0
25
26
27
Swing stopper
Antenna
Photocell Photocell
Photocell
Keyswitch
Photocell
Swing stopper
Well Well
Motor
Motor
Electric lock Sign
Attention
Area to be protected with safety devices
Magnetothermic
switch
Differential switch

Pillar
External
opening.
External motor.
External
opening.
Internal motor.
WITH THIS KIND OF
INSTALLATION,
ABOUT 60 WALKING
SPACE CM ARE LOST
11
Special installation
Pillar
Swing hinge
Swing hinge
Swing
Swing
Front stirrup
Front
stirrup
Rear
stirrup
Rear
stirrup
C
B
B
A
A
740 mm

12
WARNINGS:
BAME s.r.l. , as manufacturer, can not be held responsible for damages
due to wrong or missing connections or due to an improper setting.
The safety devices should be always installed and kept in full working order.
Once terminated the system setting, you should place back the container
on its position, fastening tight its screws.
BAME s.r.l. , as manufacturer, can not be held responsible for damages
due to improper use of the door/gate.
It is forbidden to replace any electric, electronic or mechanic part with not
original spare parts.
BAME s.r.l. , has the right to modify or change the electronic boards and
manuals, without prior notice.
Always regulate accurately the torque of the motors. An incorrect setting of
the torque may cause damage to people, animals or objects.
WARRANTY:
46020, Italy
San Giacomo Segnate (MN)
BAME s.r.l.
Grottazzolina (FM)
Leonardo da Vinci, 23
E. Berlinguer, 6
63844, Italy
Tel. [phone]
Tel. [phone]
Fax [phone]
Fax [phone]
www.bame.it
www.delma.it
e-mail:[e-mail]
e-mail: [email protected]
Devices and accessories are guaranteed for a period of 24 months after
production, whose date is printed on each item. The company will replace
or repair its devices, provided that they are returned to our factory with the
warranty label in good conditions. In case of replacement of the returned
items, these will remain property of the company. The warranty does not i
nclude damages due to any incorrect use, such as: non fulfilment of the
instruction detailed for each device, maintenance and servicing carried out
without the previous written consent of our company.
Moreover, warranty does not cover any damage due to wrong tension
supply and any other reason for which the manufacturer cannot be made
responsible. Any device returned must be delivered to our company with
carriage paid and will be sent back with freight collect.
Warranty validity ceases if customer’s payments are not fulfilled.
Each device manufactured by our company meets the european safety
standards. Our company declines all responsibility for the non-observance
of the safety rules by the installers.
In order to reduce the time spent for servicing the returned items, all faulty
materials which have been sent back to us must be accompanied by the
installer description of the item fault.