Banjo 222 Series User manual
2" Cast Iron
Self-Priming
Centrifugal Pump
Instruction Manual
222 Series
Read these instructions and the instructions covering operation of the pump drive unit. Do not operate
the gas engine (if so equipped) until you have put oil in the engine. Do not run the pump dry. Always
pump seal failure.
local engine dealer.
Do not run the pump dry. Serious damage to the mechanical seal or complete failure of the
Make certain that all hose and pipe connections are airtight. An air leak in the suction line may
prevent priming and will reduce the performance of the pump.
cavitation and pump failure.
suction hose (made heavier when “primed” full of liquid) could result in a pump “down the hole”. It is
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
strainer on the end of the suction line.
There are important instructions regarding the preparation of the engine for long periods without use.
There are important instructions regarding the preparation of the engine for long periods without use.
There are important instructions regarding the preparation of the engine for long periods without use.
There are important instructions regarding the preparation of the engine for long periods without use.
There are important instructions regarding the preparation of the engine for long periods without use.
There are important instructions regarding the preparation of the engine for long periods without use.
strainer on the end of the suction line.
strainer on the end of the suction line.
strainer on the end of the suction line.
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Disassembly Instructions:
Tools reuire
o n renh
oet
. emove the bolts and lock
ashers that hold the pump bod
assembl onto the rear bracket. emove the
bod from the remaining pump assembl.
. emove the bolts and lock
ashers holding the volute to the rear
bracket. emove the volute from the
remaining pump assembl. eplace checkvalve
if needed.
. emove the impeller bolt from the
impeller .
2
2
3
1
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Disassembly Instructions:
. cre the supplied he head cap
scre into the threaded hole in the impeller
snout. s the bolt is tightened the impeller ill
be pulled off the shaft of the drive unit. emove
the he head cap scre once the
impeller has been removed from the drive unit.
the pump impeller is oin to be reuse the
primar rin o the seal shoul be
remoe at this time The impeller e
loate behin the primar rin o the seal shoul
also be remoe
. emove the bolts and lock
ashers that hold the rear bracket to
the drive unit. ith the bolts removed the rear
bracket can be removed from the drive unit.
ith the pump completel disassembled clean
all of the reusable parts thoroughl removing
an traces of gasket material ith a scraper or
ire brush. emove an corrosion on the
sealing surfaces of the pump components.
hen remoin the rear braet rom the rie
unit he i there are an braet shims
installe between the two parts braet shims
hae been installe rom the ator the same
number o shims will nee to be reinstalle urin
the reassembl o the pump
3
4
5
the reassembl o the pump
the reassembl o the pump
the reassembl o the pump
the reassembl o the pump
the reassembl o the pump
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Assembly Instructions:
. lace the seal ring behind the lip of
the cup half of the seal. The cup half of the seal
should no be installed into the rear
bracket as shon at right.
. To install the cup half of the seal into the rear
bracket use a tool such as a socket to give
even pressure on the metal ange of the seal
housing during installation. The seal should be
pressed into its bore. o not strike the seal
ith a sharp blo such as from a hammer. o
not press on the seal faces because the are
brittle and ill fracture from impact.
. nstall the rear bracket onto the drive
unit using the bolts and lock
ashers originall used to attach the
rear bracket to the drive unit. e sure to install
the correct number of bracket shims
if the pump as assembled ith shims from the
factor. The handle of the rear bracket should
be to the top of the drive unit. Tighten the rear
bracket scres .
the impeller oriinall ha impeller shims
in the impeller bore install these shims now se
the same number o shims that were oriinall in
the pump rom the ator lae the impeller e
in the slot loate insie the impeller
snout
4
2
3
1
in the slot loate insie the impeller
in the slot loate insie the impeller
snout
snout
in the slot loate insie the impeller
snout
snout
in the slot loate insie the impeller
snout
in the slot loate insie the impeller
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Assembly Instructions:
. nstall the primar ring seal half into the
impeller. The seal half is pressed into the hub of
the impeller b using both thumbs shon in
photo at left. The outside diameter of the
primar ring ma be sparingl coated ith
silicone to ease installation. The lapped or
polished seal face must be installed face up.
e absolutel sure that the primar rin seal hal is
bottome out an installe suarel the
installation is not suare seal wobble will our
leain to seal ailure are must be use when
hanlin the seal to not srath or ra the seal
surae The seal suraes must be ept oil an
ontaminant ree
. The impeller or is no read to
be slid onto the drive shaft unit. e sure to
align the impeller ke ith the kea of the
drive unit shaft. ecure the impeller to the drive
unit shaft ith the impeller bolt gasket
and impeller bolt . Tighten
the impeller bolt .
The impeller bolt will pull the impeller into its nal
position on the rie unit output shat
5
4
5
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Assembly Instructions:
. nstall the volute onto the rear bracket
using bolts and lock ashers
. Tighten the bolts There
should be . to . clearance beteen the
impeller face and the volute face. f the
minimum clearance is not achieved a bracket
shim ill have to be installed in the
impeller bore to achieve the proper clearance.
nstall the volute checkvalve.
. lace the main pump bod oring on
the outside ange of the rear bracket. The
gasket should be aligned ith and placed over
the to doell pins on the rear bracket. The
gasket ma be lubricated ith chapstick or
petroleum ell. ubricating the gasket in this
manner ill help the parts not to stick to the
cast iron parts it is sealing against.
. nstall the pump bod onto the rear
bracket aligning the pump bod ith the
doell pins on the rear bracket. ecure the
pump bod to the rear ith si bolts
and lock ashers .
ump is rea or operation
6
6
7
8
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
7
TROUBLESHOOTING GUIDE:
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
h. Contact the engine manufacturer for warranty assistance and repair information.
top of the pump.
c. Verify that the customer does not have any kinks in the suction line.
d. Verify that the pump inlet or suction line is not clogged.
e. Verify that the suction line does not have any vacuum leaks at any of the connections.
rotation (right hand rotation) is required from the motor.
h. Verify that the impeller spacing is no more than .110".
c. Verify that the pump inlet or suction line is not clogged.
d. Verify that the suction line does not have any vacuum leaks at any of the connections.
this RPM.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110".
"socket attached to a 6”
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
rotation (right hand rotation) is required from the motor.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
c. Verify that the impeller spacing is no more than .110
rotation (right hand rotation) is required from the motor.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
c. Verify that the impeller spacing is no more than .110
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110
c. Verify that the impeller spacing is no more than .110
missing. Replace shaft key.
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
this RPM.
rotation (right hand rotation) is required from the motor.
c. Verify that the impeller spacing is no more than .110".
"socket attached to a 6"
missing. Replace shaft key.
e. Verify that the customer does not have any kinks in the suction or discharge lines.
a. Verify that the customer does not have any kinks in the suction or discharge lines.
c. Verify that the impeller spacing is no less than .080"
plate/volute.
pump and its application. If you are unsure of the application consult with engineering.
"
plate/volute.
pump components.
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
"
plate/volute.
8
plate/volute.
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
plate/volute.
d. Verify that the spark plug wires are properly connected to the spark plugs.
plate/volute.
plate/volute.
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
Verify that the gasoline is fresh and clean.
d. Verify that the spark plug wires are properly connected to the spark plugs.
plate/volute.
plate/volute.
plate/volute.
d. Verify that the spark plug wires are properly connected to the spark plugs.
d. Verify that the spark plug wires are properly connected to the spark plugs.
d. Verify that the spark plug wires are properly connected to the spark plugs.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
plate/volute.
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
10
0
5
10
15
20
25
30
35
40
45
50
205 175 134 97 69 29 0
FLOW (GPM)
0
20
40
60
80
100
120
Pressure (PSI)
Head (FT)
FLOW CHART
222PBI
222 Series
222PIH5
222PIH6
222PIH5E
222 Series
222PBI
222PIH5
222PIH5E
222PIH5
222PIH6
222PIH5E
222PIH5E
222PIH5
222PIH6
222PIH5E
222PIH5
222PIH6
222PIH5E
222PIH5E
222PIH6
222PIH6
222PIH6
222PIH5E
222PIH6
222PIH5E
222PIH5E
222PIH5E
Tel: 866-777-6060
Fax: 866-777-6383
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910
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