bar SmartControl 2.0 User manual

Operation manual
BärSmartControl 2.0
40000001186_EN_03

Operation manual
Bär SmartControl 2.0
40000001186_EN_03.docx Page 1 / 39 Date: 31/03/2020
Contents
1General ............................................................................................................................................................3
1.1 Explanation of symbols .................................................................................................................3
1.2 Explanation of terms......................................................................................................................4
1.2.1 45° stop .............................................................................................................................4
1.2.2 Logging in..........................................................................................................................4
1.2.3 EasyPairing .......................................................................................................................4
1.2.4 Basic functions ..................................................................................................................4
1.2.5 RSSI value.........................................................................................................................4
1.2.6 PUK...................................................................................................................................4
1.2.7 PUK fleet ...........................................................................................................................4
1.2.8 Pairing ...............................................................................................................................4
1.3 Target audience.............................................................................................................................4
2Safety...............................................................................................................................................................5
2.1 Gradation of warnings ...................................................................................................................5
2.2 General safety instructions............................................................................................................6
3Product description..........................................................................................................................................8
3.1 System overview ...........................................................................................................................8
3.1.1 Bär SmartControl 2.0 remote control ................................................................................8
3.1.2 Bär SmartControl 2.0 Plus................................................................................................. 8
3.1.3 Bär SmartControl 2.0 Plus with docking station................................................................8
3.1.4 Bär SmartControl 2.0 cabin control...................................................................................8
3.2 System components......................................................................................................................9
3.3 Bär SmartControl 2.0 receiver, Mat. no. 200008756..................................................................... 9
3.4 Bär SmartControl 2.0 hand-held transmitter ...............................................................................10
3.5 Display indicators ........................................................................................................................12
3.5.1 Truck/trailer prioritisation display.....................................................................................12
3.5.2 Radio range.....................................................................................................................12
3.5.3 Bär SmartControl 2.0, Classic Batt hand-held transmitter Mat. no. 200008452.............13
3.5.4 Bär SmartControl 2.0 Plus Batt hand-held transmitter, Mat. no. 200008454..................13
3.5.5 Bär SmartControl 2.0 Plus accumulator hand-held transmitter, Mat. no. 200008469 ....13
3.6 Bär SmartControl 2.0 docking station, Mat. no. 200005754 .......................................................14
3.7 Radio range.................................................................................................................................15
4Mounting........................................................................................................................................................16
4.1 Mounting the receiver..................................................................................................................16
4.1.1 Mounting in Cargolifts with beams ..................................................................................16
4.1.2 Mounting to the Bär Control EVO / the control box.........................................................17
4.1.3 Mounting with Buslifts/Vanlifts.........................................................................................18
5Pairing system components...........................................................................................................................19
5.1 Initial hand-held transmitter pairing.............................................................................................19
5.2 Subsequent hand-held transmitter pairing ..................................................................................20
5.3 Docking station pairing................................................................................................................21
5.4 EasyPairing .................................................................................................................................22
6Trailer pairing.................................................................................................................................................23

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6.1 Manual pairing –trailer................................................................................................................23
6.1.1 Manual pairing with the hand-held transmitter - trailer....................................................24
6.1.2 Manual pairing with the Bär Control EVO / Control Box 2.0 - trailer...............................25
6.2 Dynamic pairing –trailer..............................................................................................................26
6.3 Disconnecting the pairing –trailer...............................................................................................26
7Operation.......................................................................................................................................................27
7.1 Logging in....................................................................................................................................27
7.1.1 Hand-held transmitter......................................................................................................27
7.1.2 Hand-held transmitter in docking station.........................................................................28
7.2 Selection of the basic functions...................................................................................................29
7.3 Selection of the additional functions............................................................................................31
7.3.1 Drive In/Drive Out............................................................................................................31
7.3.2 RadioKey.........................................................................................................................32
7.3.3 Optional functions............................................................................................................33
7.4 Logging out..................................................................................................................................35
8Functions of the Bär SmartControl 2.0 system..............................................................................................36
8.1 Checking the charge status of the batteries/accumulators in the hand-held transmitter............36
8.2 Docking station charging process ...............................................................................................36
8.3 Checking the charging process of the hand-held transmitter accumulator.................................36
8.4 Loss protection............................................................................................................................37
9Checkback signals.........................................................................................................................................38
10 System reset..................................................................................................................................................39
10.1 Reset of the Bär SmartControl 2.0 system..................................................................................39
10.2 Resetting of the hand-held transmitter........................................................................................39

Operation manual
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1 General
1.1 Explanation of symbols
Symbols are used to simplify the use of this operation manual.
Action steps are marked with this symbol. Carry out the action steps in the specified order.
The action result or the reaction of the product to an action is represented by this symbol.
Lists without a mandatory sequence are displayed as a list with this bullet character.
Symbol
Meaning
To perform the action described, the hand-held transmitter must be located in the reduced
near field of the system.
To perform the action described, the hand-held transmitter must be located in the near field
of the system.
To perform the action described, the hand-held transmitter must be located in the working
field of the system.
To perform the action described, the hand-held transmitter must be located in the receiving
field of the system.
Press pushbutton briefly 1 x.
Press pushbutton briefly 2 x.
Press pushbutton briefly 3 x.
Press pushbutton briefly 4 x.
Press pushbutton briefly and hold it down on the second press.
Press and hold down the pushbutton.
Hold the pushbutton for at least the specified time value x.
Hold the pushbutton.
The hand-held transmitter must be located in the docking station to perform the described
action.
Bär specifications
Symbol for Bär-specific notes / background information on Bär technology / Cargolifts.
Information
Wherever you see this note, you will find useful information for safe and trouble-free
operation of the product.
Stop!
This note refers to possible violations of legal or normative regulations.
rna
na
wa
fa
1x
2x
3x
4x
2x+h
1x+h
h > x
+ h

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1.2 Explanation of terms
1.2.1 45° stop
The 45° stop is a normatively required safety function. When closing the platform, the operator is warned to
ensure that there are no objects/persons at the crushing and shearing points (closing edges). In order to
close the platform completely, the hand-held transmitter must be located close to the system.
1.2.2 Logging in
For signals to be transmitted from the hand-held transmitter to the eBC controller, the hand-held transmitter
must be logged in to the system. No signals are transmitted between the hand-held transmitter and the
receiver without logging in.
1.2.3 EasyPairing
This function enables quick and easy coupling of the Bär SmartControl Plus 2.0 hand-held transmitter
accumulator. This makes it possible to use personalised hand-held transmitters in a fleet.
1.2.4 Basic functions
The basic functions of a Bär Cargolift are lifting, lowering, closing (tilting up) and opening (tilting down). Every
Bär Cargolift has at least this range of functions available.
1.2.5 RSSI value
The RSSI value is an indicator for the reception field strength and is given in dB for the Bär SmartControl 2.0
system. The different radio ranges are defined by this value and may vary depending on the Cargolift type
and mounting location.
1.2.6 PUK
The Personal Unblocking Key, or PUK for short, ensures that only authorised system components can
connect to the overall system.
1.2.7 PUK fleet
The Personal Unblocking Key for fleets, or PUK fleets for short, ensures that only authorised systems can
connect.
1.2.8 Pairing
Pairing refers to the integration of the system component into the system. During pairing, the address of the
system component is stored in the memory of the eBC Controller Pro.
1.3 Target audience
This operation manual is intended exclusively for the employees of Bär Cargolift. This document must not be
passed on to customers, suppliers or other external persons.

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2 Safety
2.1 Gradation of warnings
Attention!
Note regarding hazards with actions / process impediments.
Failure to comply with the notes may result in operational or functional faults. Damage to
property cannot be ruled out.
Warning!
Note of a potential threat of danger.
Failure to comply with the notes could result in death or serious injuries.
Danger!
Note indicates an immediate threat of danger.
Failure to comply with the notes may mean a risk of in death or serious injuries.

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2.2 General safety instructions
Warning!
Risk of injury due to unintended
movement!
Unwanted movements can injure persons in the
movement area of the Cargolift. Damage to
property is possible.
Never drive with the Cargolift switched on
(e.g. cabin switch / key switch).
Do not keep the transmitter within the reach
of children.
When using several transmitters with one
receiver, particular care must be taken with
regards to unintended actuation.
Danger!
Risk of crushing between
platform and body!
When lifting the platform, there is a risk of injury
to feet by crushing and shearing.
The operating person’s feet must not protrude
from the platform.
The operator must stand in the assigned
operating position if operating the Cargolift
from the platform.
Ensure that there are no other persons in the
danger area when operating the platform.
Operating position on the platform
=
Standing place marking on the platform
Warning!
Risk of crushing due to
inadequate safety distances!

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To avoid crushing and pinching points, the operator
must comply with the following safety distances
whilst operating the Cargolift:
Body side:
Min. 250 mm from the end of the body
Road surface side:
Min. 1 m from the platform
In order to avoid endangering yourself and others,
the movement area of the Cargolift must be watched
constantly. Particular attention should be paid to the
crushing and shearing points between the platform
and the body, as well as between the platform and
the road surface.
Note!
Marking
The marking (e.g. yellow/black) for the safety
distance at the end of the body must be applied by
the body builder.
Otherwise, the operator can be assigned an
operating position through the marking of footprints if
necessary.

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3 Product description
3.1 System overview
The Bär SmartControl 2.0 system is available in different options, which are defined by the range of
functions.
A system consists at least of a hand-held transmitter and a receiver. Depending on the system scope,
additional system components, e.g. the docking station, are available.
3.1.1 Bär SmartControl 2.0 remote control
The Bär SmartControl 2.0 remote control system corresponds to the functional scope of the Bär
SmartControl remote control and consists of a receiver and the Classic Batt hand-held transmitter (Mat. no.
200008452). The basic functions (“Lift”, “Lower”, “Close” and “Open”) can be selected with the hand-held
transmitter.
The system has the following additional functions:
RadioKey
45° stop
3.1.2 Bär SmartControl 2.0 Plus
The Bär SmartControl 2.0 Plus system consists of the receiver and the Plus Batt hand-held transmitter (Mat.
no. 200008454). In addition to the functional scope of the Bär SmartControl 2.0 remote control system, the
system has the following additional functions:
Selection of the “Drive In” and “Drive Out” functions
Selection of additional functions
3.1.3 Bär SmartControl 2.0 Plus with docking station
The Bär SmartControl 2.0 Plus system with docking station consists of the receiver, the docking station and
the hand-held transmitter Plus accumulator (Mat.no. 200008469). In addition to the functional scope of the
Bär SmartControl 2.0 Plus system, the system has the following additional functions:
Charging function and loss protection for the hand-held transmitter
Visual output of the feedback signal when the hand-held transmitter is in the docking station
3.1.4 Bär SmartControl 2.0 cabin control
If the vehicle has a camera monitoring system with which the danger zone of the Cargolift to be actuated can
be monitored at all times, the Bär SmartControl 2.0 cabin control can be used. Details of a suitable camera
monitoring system can be found in the document with DIS no. 40000001583. The Bär SmartControl 2.0 cab
control system consists of the receiver, the docking station and the hand-held transmitter Plus accumulator
(Mat.no. 200008469). In addition to the functional scope of the Bär SmartControl 2.0 Plus system with
docking station, this system has been expanded to include cabin control functions. With this system option,
the Cargolift (or in the case of a truck and trailer unit, the Cargolifts) can be operated from the driver's cabin.
In addition, the hand-held transmitter must be inserted into the docking station.
In addition to the SmartControl 2.0 system components, this system contains the Scharfenberger license.
This allows the attachment of orientation lines to the monitor. The customer is responsible for the execution
and attachment.
The camera system is not supplied by Gerd Bär. The assembly company is responsible for the proper and
professional mounting of the entire system, as well as for observing and complying with the applicable laws and
standards.
The use of the cabin control function is not permitted without a proper camera system!

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3.2 System components
3.3 Bär SmartControl 2.0 receiver, Mat. no. 200008756
The Bär SmartControl 2.0 receiver is built into the
Cargolift. The receiver establishes the connection
between eBC Controller Pro and Bär SmartControl 2.0
hand-held transmitter, as well as the Bär SmartControl
2.0 docking station. Communication between the receiver
and eBC Controller Pro is by means of CAN bus protocol.
The receiver is connected to the CAN2 connector of the
eBC Controller Pro.
If the connection cable of the Bär SmartControl 2.0
receiver is too short, it can be extended with the
4x0.75/Molex extension cable 4/4
Mat.no. 200007663.
If the Bär SmartControl 2.0 receiver is not installed in the
beam, the SmartControl 2.0 EVO receiver holder Mat. no.
200008990 must be used.