barbas Falcon 59/70 Manual

I
Installation and
maintenance manual
Falcon 59/70
Serial number:
Production date:

©
© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
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Contents
1 Declaration of performance......................................................................5
2 About this document................................................................................ 6
2.1 How to work with this document.................................................................................................. 6
2.2 Warnings and cautions used in this document............................................................................ 6
2.3 Related documentation................................................................................................................6
3 Description............................................................................................... 7
3.1 Overview of the appliance............................................................................................................7
3.2 Intended use..............................................................................................................................10
3.3 Installation options..................................................................................................................... 11
3.4 Installation examples................................................................................................................. 11
4 Safety.....................................................................................................14
4.1 Safety instructions for installation.............................................................................................. 14
4.2 Safety instructions with regard to the environment....................................................................14
5 Installation..............................................................................................15
5.1 Installation requirements............................................................................................................15
5.1.1 General requirements.....................................................................................................15
5.1.2 Requirements on the installation of the appliance.......................................................... 15
5.1.3 Requirements on the chimney........................................................................................ 16
5.2 Preparation for installation......................................................................................................... 16
5.3 Installation procedure.................................................................................................................17
5.3.1 Install the appliance........................................................................................................ 17
5.3.2 Horizontally align the appliance...................................................................................... 17
5.3.3 Connect the flue gas pipe............................................................................................... 18
5.3.4 Connect the external combustion air supply pipe........................................................... 18
5.3.5 Connect the convection set (optional).............................................................................20
5.3.6 Insulate the appliance..................................................................................................... 21
5.3.7 Build the fireplace............................................................................................................21
5.3.8 Final check on the appliance...........................................................................................23
6 Annual maintenance.............................................................................. 24
6.1 Appliance...................................................................................................................................24
6.2 Combustion air supply............................................................................................................... 24
6.3 Convection air system................................................................................................................24
6.4 Chimney.....................................................................................................................................24
6.5 Removal of the baffles............................................................................................................... 25
6.6 Place the baffles........................................................................................................................ 26
7 Technical data........................................................................................28
7.1 Technical data............................................................................................................................28
7.2 Technical data............................................................................................................................29
Contents
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8
8 Dimensions ........................................................................................... 31
8.1 Frameless appliance..................................................................................................................31
8.2 Appliance with built-in frame......................................................................................................32
8.3 Appliance with 3-sided classic frame.........................................................................................33
8.4 Appliance with 4-sided classic frame.........................................................................................34
9 Warranty Terms..................................................................................... 35
Contents
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1Declaration of performance
1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 40
Front = 1000
Insulation thickness floor = 100
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; June 8, 2018 ………………………………………………………………………
(place and date of issue) (Signature)
PM = 19 mg/m3
NOx = 88 mg/m3
OGC = 57 mg/m3
Release of dangerous substances
Pass
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 3.128.003-0 - CPR-2013/07/01
Barbas Falcon 59/70 - 3.128.003-0 Room heater without hot water supply
EN13229:2001/A2:2004/AC:2007
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2018-01/00004-9
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
Reaction to fire
A1
Distance to combustible materials
CO = 941 mg/m3
Pass
Pass
Nominal heat output
9.9 kW
Room heating output
9.9 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 274 °C
78.5 %
NPD
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
- kW
Durability
Pass
Declaration of performance
Falcon 59/70
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2
2About this document
This document shows the necessary information to do these tasks on the Falcon 59/70:
• Installation
• Maintenance
This document refers to the Falcon 59/70 as 'the appliance'. This document is an
essential part of your appliance. Read it carefully before you do work on the appliance.
Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
2.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
2.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
2.3 Related documentation
• Installation and maintenance manual
• User manual
About this document
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3Description
3.1 Overview of the appliance
Table 1: Top view
Item Description
A Handle Use the handle to open and to close the door.
B Glass The glass keeps the flue gases inside the appliance and closes the
combustion chamber off.
C Control lever Use the control lever to control the amount of combustion air.
D Grate Cover of the ash tray. Inlet of the primary air into the combustion
chamber.
E Ash tray Tray to collect the ashes that fall through the grate.
F Cast iron panels Cover of the rear and sides of the combustion chamber.
G Heat shield Protects the steel in the top of the appliance against excessive heat
radiation.
K Primary air inlet Combustion air supply through the grate into the combustion cham-
ber. Primary air is used to start the fire.
S Adjustable feet 4 adjustable feet to level the appliance.
U Flue connection The connection to the flue system that extracts the flue gases.
V Convection air outlet The heated air is extracted by the outlet openings into the (optional)
aluminum flexible pipes.
Description
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T
Table 2: Bottom view
Item Description
G Heat shield Protects the steel in the top of the appliance against excessive heat
radiation.
H Lower baffle Ceramic plate in the top of the combustion chamber.
I Upper baffle Not visible in picture. Vermiculate plate in the top of the combustion
chamber above the lower baffle.
J Ceramic supports Supports the lower baffle.
L Secondary air inlet Combustion air supply through the back wall into the combustion
chamber. Secondary air is used for clean burning.
M Air wash inlet Combustion air supply through the top of the appliance into the com-
bustion chamber. Air wash is used to prevent deposition of soot on
the glass.
N Combustion air inlet Provides the appliance with combustion air.
O Convection air inlet Provides the appliance with convection air.
S Adjustable feet 4 adjustable feet to level the appliance.
Description
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Table 3: Bottom view with convection ventilator / combustion air inlet box
Item Description
N Combustion air inlet Provides the appliance with combustion air.
P Convection ventila-
tor (option)
Forces the convection air through the convection system.
Q Convection ventila-
tor / Combustion air
inlet box (option)
Cover for the convection ventilator, with inlet openings for the com-
bustion air.
S Adjustable feet 4 adjustable feet to level the appliance.
T Adjustable height
frame (option)
Set of 2 adjustable frames with 2 adjustable feet each to put the ap-
pliance on a higher position.
Description
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T
Table 4: Bottom view with combustion air inlet box
Item Description
N Combustion air inlet Provides the appliance with combustion air.
R Combustion air inlet
box
Box with inlet openings for the combustion air.
S Adjustable feet 4 adjustable feet to level the appliance.
T Adjustable height
frame (option)
Set of 2 adjustable frames with 2 adjustable feet each to put the ap-
pliance on a higher position.
3.2 Intended use
The appliance is intended for indoor use to heat the room wherein it is installed. Do not
use it for other purposes.
The appliance is intended for use with wood logs or wood briquettes as fuel. Do not use
other fuels.
The appliance is intended for use with the door closed.
The appliance may only be used at the location that meets the requirements for the
installation of the appliance.
The appliance is intended for intermittent use and is not intended for continuous use.
The appliance is intended to heat the room by direct heating. It is not allowed to connect
the appliance to a central-heating installation.
Description
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3.3 Installation options
• The appliance can be installed with a combustion air inlet box to connect a flexible
aluminum pipe for the external combustion air supply.
• The appliance can be installed with a combined convection ventilator / combustio air
inlet box to connect a flexible aluminum pipe for the external combustion air supply
and to connect a flexible aluminum pipe for the supply of convection air.
• The appliance can be installed with a convection set. The convection set collects the
heated convection air from the appliance and releases this air into the room. A
convection ventilator / combustion air inlet box is needed for the convection system.
• The combustion air can be provided from the installation room or from external.
Note:
The appliance is a room-sealed appliance when combustion air comes
from the outer side of the building through a flexible pipe that is connected
to the combustion air inlet of the appliance. In all other cases the appliance
is not a room-sealed appliance and the data for leak tightness as given in
7 are not valid.
• The appliance can be installed with 2 height adjustable frames. With these frames the
appliance can be installed higher from the ground level.
3.4 Installation examples
Note:
The illustrations shown in this paragraph are typical installation examples.
Installation with combustion air supply from the installation room, without convection
package
Description
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I
Item Description
A Combustion air inlet Provides the appliance with combustion air.
B Ventilation air inlet Provides the chimney breast with air.
C Chimney The chimney extracts the flue gases from the appliance.
D Ventilation air outlet The heated air in the chimney breast is extracted by the outlet open-
ings into the room. This prevents overheating of the chimney breast.
E Insulating material The appliance insulation to keep the heat inside the appliance
F Air supply Provides the room with air for the appliance.
G Adjustable feet 4 adjustable feet to level the appliance.
Installation with external combustion air supply, with convection package and convection
ventilator
Item Description
A Combustion air inlet Provides the appliance with external combustion air. A flexible alumi-
num pipe is connected between the combustion air inlet box and the
outer side of the house.
B Convection air inlet
opening
Provides air for the convection ventilator. A flexible aluminum pipe is
connected between the convection air inlet opening and the convec-
tion air box.
C Ventilation air inlet
opening
Inlet opening for air for ventilation of the chimney breast.
D Chimney The chimney extracts the flue gases from the appliance.
E Insulating material The appliance insulation to keep the heat inside the appliance.
F Convection air out-
let
The heated air is extracted through flexible aluminum pipes by the out-
let grate into the room.
G Ventilation air outlet The heated air in the chimney breast is extracted by the outlet grate in-
to the room. This prevents overheating of the chimney breast.
Description
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Item Description
H High adjustable feet
(option)
Set of 2 adjustable frames with 2 adjustable feet each to put the appli-
ance on a higher position.
I Flexible aluminum
pipe (convection
set option)
Extracts the heated convection air from the appliance.
Description
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4
4Safety
4.1 Safety instructions for installation
Warning:
• Installation must be done by a qualified installer.
• Install the appliance in accordance with the following installation
instructions and the national and local applicable regulations.
• Make sure that the area around the fireplace is free of combustible
material at all times. The minimal safe distance is 100 cm.
Caution:
• Install the appliance on a floor with adequate load-bearing capacity. Refer
to chapter
7 for the weight of the appliance.
• It is not allowed to connect the appliance to a flue that is also connected to
another appliance.
• Make sure that the chimney has no creaks and is in general good order.
• Install a suitable cap on the chimney outlet to avoid birds' nests build in the
chimney.
• Parts in the appliance can be moved during transportation. Make sure
these parts are in the correct position. See the User Manual.
• Do not use masking tape on the appliance. Masking tape can damage the
finish of the appliance.
• Do not use fiberglass, rockwool or any other sort of insulation material.
These materials produce a pungent odor and can produce discoloration of
the appliance.
• Make sure that the brickwork is build with a clearing of at least 3 mm
between the sides and the top of the appliance and the brickwork. The
appliance can expand during operation due to heating.
• Make sure that the chimney temperature class is at least T400 sootfire
resistant.
• Do not install the appliance in a room with a ventilation system that makes
pressures below -15 Pa.
4.2 Safety instructions with regard to the environment
• Dispose of the packing materials in an environmentally friendly way.
• Dispose of batteries as chemical waste.
• Dispose of ceramic heat-resistant glass as household waste. Do not dispose of
ceramic heat-resistant glass in a glass recycling container.
• Dispose of an obsolete appliance according to instructions of the authorities or the
fitter.
• Obey the local regulations.
Safety
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5Installation
5.1 Installation requirements
5.1.1 General requirements
• Make sure the floor is made of concrete or a solid pedestal of non-combustible
material.
• Make sure the floor can support the weight of the appliance. Refer to chapter
7 for the
weight of the appliance.
• Make sure that the floor temperatures below and in front of the appliance cannot be
higher than 85 °C, during use of the appliance.
The graph shows the minimum depth of a non-combustible floor in front of the
appliance in relation to the installation height of the appliance. If the underside of the
door is 30 cm above the floor, the minimum depth of the non-combustible floor is
approx. 24 cm.
• The non-combustible floor must have a width that extends at least 150 mm from each
side of the appliance.
• Make sure the room where the appliance is installed is properly ventilated.
5.1.2 Requirements on the installation of the appliance
• Do not install the appliance against a combustible rear wall or combustible side wall.
• The appliance must be installed minimum 10 cm from a non-combustible wall.
• Make sure that combustion air can flow into the appliance without obstruction.
• If the appliance is equipped with the optional convection ventilator, the combustion air
must be supplied from outside through a flexible aluminum pipe to the appliance.
• Make sure the distance between the convection air outlet openings and the ceiling
above is at least 50 cm.
• Make sure the distance between the convection air outlet openings and a neighboring
wall is at least 20 cm.
Installation
Falcon 59/70
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• The fireplace must have ventilation openings near the bottom and near the top of the
fireplace.
• The total ventilation air inlet openings must have an area of at least 450 cm2. (For
example 2 inlet openings with an area of at least 225 cm2 each.)
• The total ventilation air outlet openings must have an area of at least 450 cm2. (For
example 2 outlet openings with an area of at least 225 cm2 each.)
5
5.1.3 Requirements on the chimney
• Make sure that in case of use of an existing (masonry) chimney, it is in good order and
applicable for the appliance. Ask your dealer or chimney sweeper for advice.
• Make sure the flue system obeys the national and local applicable regulations.
• Do not connect more than one appliance to the same chimney.
• The flue system must have a temperature class designation of at least T400.
• The inner diameter of the existing chimney must be at least 200 mm.
• Do not use more than 2 bends of 45°.
• The chimney outlet must be at least 5 meter above the top of the appliance.
• The chimney outlet must be at least 40 cm above the top of a sloped roof.
• The chimney outlet must be at least 1 meter above a flat roof.
• The chimney outlet must be free from any objects (buildings, trees, etc.) within a
horizontal range of at least 5 meter.
• Make sure your fire insurance policy covers any damage caused by a chimney fire.
5.2 Preparation for installation
• If applicable, make sure a 230 VAC grounded electrical connection is located near the
installation location.
Warning:
• The electrical connection must be grounded.
• The electrical connection must be made by a certified electrician.
• Make sure the electrical connection can always be accessed.
• Make sure the door of the appliance opens and closes correctly.
• Make sure the baffle is in the correct position
• Make sure the control lever can move freely to left and to right.
• Make sure the ashtray is empty.
Installation
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5.3 Installation procedure
Do all the procedures in this section. Optional procedures are indicated with (optional).
5.3.1 Install the appliance
Caution:
If the appliance is installed against a flammable rear and/or side wall,
precautions must be taken to prevent accidental fire. Refer to
5.3.7 for a
description of suitable precautions.
1. Install the carrying tubes together with the bracket on the appliance or put the
carrying tubes in the optional adjustable height frames. You can use the carrying
tubes to move the appliance.
2. Install the appliance. Make sure the distance between the appliance and rear wall is
approximately 10 cm minimum.
3. Remove the carrying tubes and - if applicable - the bracket.
4. Refer to
5.3.7 for measures to be taken when installed against a flammable rear
and/or side wall.
5.3.2 Horizontally align the appliance
Aligning with adjustable feet
1. Adjust the adjustable feet. Use a 13
mm fork spanner.
2. Make sure that the appliance is
installed horizontally. Use a spirit
level.
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A
Aligning with adjustable height frame
1. Set the frames to the required height.
Use a 10 mm socket spanner for the
4 screws.
Caution:
Make sure each frame is attached with all 4 screws.
2. Adjust the adjustable feet. Use a 13 mm fork spanner.
3. Make sure that the appliance is installed horizontally. Use a spirit level.
5.3.3 Connect the flue gas pipe
The appliance can be connected to steel pipes, double-walled insulated stainless steel
flues and flexible stainless steel flues with an outside diameter of 200 mm.
Caution:
• During operation of the appliance the outer side of the flue system
becomes hot. Refer to the installation instructions of the flue system for
safe installation. Follow these instructions with regard to safe distances to
combustible material.
If the appliance is installed on an unlined, masonry flue with a large diameter, consider
using a flue lining system to improve the performance of the appliance.
1. Connect the flue to the flue gas connection on the appliance. If necessary use a steel
flue adaptor.
2. If a flexible stainless steel flue is used, secure the flue connection with 2 clamps.
3. If the flue is connected to an existing (masonry) chimney, make sure that the gap
between the flue and the existing chimney is sealed, with ceramic wool or any other
applicable component (ask your flue system supplier for advice)
4. Make sure that all mechanical connections of the flue system are correctly used.
5. Make sure that all of the flue system is gas-tight,
6. Insulate any non-insulated pipes with ceramic insulation wool. Refer to
5.3.6 for the
material requirements.
5.3.4 Connect the external combustion air supply pipe
Warning:
Only when the optional convection ventilator / combustion air box or the
combustion air inlet box is used: make sure to remove one of the break out
plates in the combustion air inlet of the box . If you do not obey to do this,
there is a risk of a dangerous situation when firing the appliance.
Installation
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Note:
• It is possible to install the appliance without external air supply and take
combustion air from the installation room. If so, make sure the combustion
air inlet on the appliance is not blocked and the ventilation air inlets are
according the requirements. Refer to
5.1.2 for dimensions of the ventilation
air openings.
• The appliance is a room-sealed appliance when combustion air comes
from the outer side of the building through a flexible pipe that is connected
to one of these:
• the combustion air inlet of the appliance.
• the combustion air inlet on the combustion air box.
• the combustion air inlet on the convection ventilator / combustion air
box.
• If not connected to one of these three possibilities, the appliance is not a
room-sealed appliance and the data for leak tightness as given in chapter
7 are not valid.
• It is strongly recommended to install a valve in the external combustion air
supply pipe, to avoid debris in the pipe and to avoid water vapor
condensation in the appliance when not in use.
1. Identify the location in the outer wall or in the floor (to a ventilated crawl space) for
the external combustion air supply inlet.
2. Make a hole in the outer wall or floor with at least a diameter of 125 mm.
3. Install a grate in the hole in the outer wall. A grate is not needed when the
combustion air supply comes from the crawl space under the floor.
4. If applicable, select one of the 3 inlet openings on the left, right or bottom of the
optional combustion air inlet box or the convection ventilator / combustion air inlet
box .
a) Remove the break out plate in the selected inlet opening of the optional
convection air/ combustion air inlet box with a hammer.
b) Put the collar adaptor in the open inlet opening.
c) Bend out the 3 lips on the collar adaptor, to attach the collar adaptor on the inlet
opening.
5. Connect a flexible aluminum pipe with a diameter of 125 mm on the combustion air
inlet on the appliance or on the collar adaptor. Secure the connection with a clamp.
6. Connect the other end with the hole in the floor or the grate in the wall. Use a
suitable connector.
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5
5.3.5 Connect the convection set (optional)
Connect the aluminum pipe to the appliance
1. On the convection air box select one
of the 2 inlet openings, identified by
"FAN", on the left or right side.
a) Remove one (1) break out plate
in the selected convection air
inlet opening with a hammer.
b) Put the collar adaptor in the open inlet opening.
c) Bend out the 3 lips on the collar adaptor, to attach the collar adaptor on the inlet
opening
d) Connect a flexible aluminum pipe (B) on the collar adaptor (A). Use a hose
clamp ©).
2. Connect the flexible aluminum pipe to a fitting box in the chimney breast
3. On the appliance, remove the two
break out plates in the convection air
outlet openings with a hammer.
4. Put the collar adaptors in the open
outlet openings.
5. Bend out the 3 lips on each collar
adaptor, to attach the collar adaptor on the outlet opening.
6. Connect the flexible aluminum pipes
(B) on the collar adaptors (A) . Use
the hose clamps ©).
7. Connect the flexible aluminum pipes
to fitting boxes in the chimney
breast.
Installation
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