barbas Falcon 59/70 Manual

I
Installation and
maintenance manual
Falcon 59/70
Serial number:
Production date:

©
© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
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Falcon 59/70

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Contents
1 Declaration of performance......................................................................5
2 About this document................................................................................ 6
2.1 How to work with this document.................................................................................................. 6
2.2 Warnings and cautions used in this document............................................................................ 6
2.3 Related documentation................................................................................................................6
3 Description............................................................................................... 7
3.1 Overview of the appliance............................................................................................................7
3.2 Intended use..............................................................................................................................10
3.3 Installation options..................................................................................................................... 11
3.4 Installation examples................................................................................................................. 11
4 Safety.....................................................................................................14
4.1 Safety instructions for installation.............................................................................................. 14
4.2 Safety instructions with regard to the environment....................................................................14
5 Installation..............................................................................................15
5.1 Installation requirements............................................................................................................15
5.1.1 General requirements.....................................................................................................15
5.1.2 Requirements on the installation of the appliance.......................................................... 15
5.1.3 Requirements on the chimney........................................................................................ 16
5.2 Preparation for installation......................................................................................................... 16
5.3 Installation procedure.................................................................................................................17
5.3.1 Install the appliance........................................................................................................ 17
5.3.2 Horizontally align the appliance...................................................................................... 17
5.3.3 Connect the flue gas pipe............................................................................................... 18
5.3.4 Connect the external combustion air supply pipe........................................................... 18
5.3.5 Connect the convection set (optional).............................................................................20
5.3.6 Insulate the appliance..................................................................................................... 21
5.3.7 Build the fireplace............................................................................................................21
5.3.8 Final check on the appliance...........................................................................................23
6 Annual maintenance.............................................................................. 24
6.1 Appliance...................................................................................................................................24
6.2 Combustion air supply............................................................................................................... 24
6.3 Convection air system................................................................................................................24
6.4 Chimney.....................................................................................................................................24
6.5 Removal of the baffles............................................................................................................... 25
6.6 Place the baffles........................................................................................................................ 26
7 Technical data........................................................................................28
7.1 Technical data............................................................................................................................28
7.2 Technical data............................................................................................................................29
Contents
Falcon 59/70
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8 Dimensions ........................................................................................... 31
8.1 Frameless appliance..................................................................................................................31
8.2 Appliance with built-in frame......................................................................................................32
8.3 Appliance with 3-sided classic frame.........................................................................................33
8.4 Appliance with 4-sided classic frame.........................................................................................34
9 Warranty Terms..................................................................................... 35
Contents
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Falcon 59/70

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1Declaration of performance
1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 40
Front = 1000
Insulation thickness floor = 100
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; June 8, 2018 ………………………………………………………………………
(place and date of issue) (Signature)
PM = 19 mg/m3
NOx = 88 mg/m3
OGC = 57 mg/m3
Release of dangerous substances
Pass
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 3.128.003-0 - CPR-2013/07/01
Barbas Falcon 59/70 - 3.128.003-0 Room heater without hot water supply
EN13229:2001/A2:2004/AC:2007
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2018-01/00004-9
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
Reaction to fire
A1
Distance to combustible materials
CO = 941 mg/m3
Pass
Pass
Nominal heat output
9.9 kW
Room heating output
9.9 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 274 °C
78.5 %
NPD
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
- kW
Durability
Pass
Declaration of performance
Falcon 59/70
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2About this document
This document shows the necessary information to do these tasks on the Falcon 59/70:
• Installation
• Maintenance
This document refers to the Falcon 59/70 as 'the appliance'. This document is an
essential part of your appliance. Read it carefully before you do work on the appliance.
Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
2.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
2.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
2.3 Related documentation
• Installation and maintenance manual
• User manual
About this document
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Falcon 59/70

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3Description
3.1 Overview of the appliance
Table 1: Top view
Item Description
A Handle Use the handle to open and to close the door.
B Glass The glass keeps the flue gases inside the appliance and closes the
combustion chamber off.
C Control lever Use the control lever to control the amount of combustion air.
D Grate Cover of the ash tray. Inlet of the primary air into the combustion
chamber.
E Ash tray Tray to collect the ashes that fall through the grate.
F Cast iron panels Cover of the rear and sides of the combustion chamber.
G Heat shield Protects the steel in the top of the appliance against excessive heat
radiation.
K Primary air inlet Combustion air supply through the grate into the combustion cham-
ber. Primary air is used to start the fire.
S Adjustable feet 4 adjustable feet to level the appliance.
U Flue connection The connection to the flue system that extracts the flue gases.
V Convection air outlet The heated air is extracted by the outlet openings into the (optional)
aluminum flexible pipes.
Description
Falcon 59/70
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Table 2: Bottom view
Item Description
G Heat shield Protects the steel in the top of the appliance against excessive heat
radiation.
H Lower baffle Ceramic plate in the top of the combustion chamber.
I Upper baffle Not visible in picture. Vermiculate plate in the top of the combustion
chamber above the lower baffle.
J Ceramic supports Supports the lower baffle.
L Secondary air inlet Combustion air supply through the back wall into the combustion
chamber. Secondary air is used for clean burning.
M Air wash inlet Combustion air supply through the top of the appliance into the com-
bustion chamber. Air wash is used to prevent deposition of soot on
the glass.
N Combustion air inlet Provides the appliance with combustion air.
O Convection air inlet Provides the appliance with convection air.
S Adjustable feet 4 adjustable feet to level the appliance.
Description
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Falcon 59/70

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Table 3: Bottom view with convection ventilator / combustion air inlet box
Item Description
N Combustion air inlet Provides the appliance with combustion air.
P Convection ventila-
tor (option)
Forces the convection air through the convection system.
Q Convection ventila-
tor / Combustion air
inlet box (option)
Cover for the convection ventilator, with inlet openings for the com-
bustion air.
S Adjustable feet 4 adjustable feet to level the appliance.
T Adjustable height
frame (option)
Set of 2 adjustable frames with 2 adjustable feet each to put the ap-
pliance on a higher position.
Description
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Table 4: Bottom view with combustion air inlet box
Item Description
N Combustion air inlet Provides the appliance with combustion air.
R Combustion air inlet
box
Box with inlet openings for the combustion air.
S Adjustable feet 4 adjustable feet to level the appliance.
T Adjustable height
frame (option)
Set of 2 adjustable frames with 2 adjustable feet each to put the ap-
pliance on a higher position.
3.2 Intended use
The appliance is intended for indoor use to heat the room wherein it is installed. Do not
use it for other purposes.
The appliance is intended for use with wood logs or wood briquettes as fuel. Do not use
other fuels.
The appliance is intended for use with the door closed.
The appliance may only be used at the location that meets the requirements for the
installation of the appliance.
The appliance is intended for intermittent use and is not intended for continuous use.
The appliance is intended to heat the room by direct heating. It is not allowed to connect
the appliance to a central-heating installation.
Description
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Falcon 59/70