barbas Unilux-7 45 User manual

User manual
Unilux-7 45
Serial number:
Production date:

© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
2Unilux-7 45

Contents
1 Declaration of Performance..................................................................... 4
2 About this document................................................................................ 5
2.1 How to work with this document.................................................................................................. 5
2.2 Warnings and cautions used in this document............................................................................ 5
2.3 Related documentation................................................................................................................5
3 Description............................................................................................... 6
3.1 Overview of the Unilux-7 45.........................................................................................................6
3.2 Intended use................................................................................................................................ 8
4 Safety.......................................................................................................9
4.1 Safety instructions for operation.................................................................................................. 9
4.2 Safety instructions with regard to the environment....................................................................10
5 Fuel........................................................................................................ 11
5.1 Fuel types.................................................................................................................................. 11
5.2 Fuel amount...............................................................................................................................11
6 Operation............................................................................................... 12
6.1 Preparation before first use........................................................................................................12
6.2 First use of the appliance...........................................................................................................13
6.3 Firing the appliance....................................................................................................................13
6.3.1 First load and ignition......................................................................................................13
6.3.2 Reload with fuel...............................................................................................................15
6.3.3 Control the burn process.................................................................................................16
6.3.4 Increase the flue draught ............................................................................................... 17
6.3.5 General firing tips............................................................................................................18
7 Maintenance.......................................................................................... 19
7.1 Maintenance schedule...............................................................................................................19
7.2 Remove the ashes.....................................................................................................................19
7.3 Clean the glass.......................................................................................................................... 19
8 Troubleshooting..................................................................................... 20
9 Technical data .......................................................................................22
10 Warranty Terms..................................................................................... 23
Contents
Unilux-7 45 3

1 Declaration of Performance
1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Distance to combustible materials Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 75
Front = 1800
Insulation thickness floor = 30
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; February 1, 2021 ………………………………………………………………………..
(place and date of issue) (Signature)
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
- kW
Pass
Nominal heat output
6 kW
Room heating output
6 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 302 °C
75.8 %
NPD
Pass
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 1.818.080-3 - CPR-2013/07/01
Unilux-7 45
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2017-01/00016-1 & EZKA-2020-11-030-1
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
CO = 0.09 vol%
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Release of dangerous substances
Pass
Declaration of Performance
4Unilux-7 45

2 About this document
This document shows the necessary information to do these tasks on the Unilux-7 45:
• Operate the appliance
•Do basic maintenance
This document refers to the Unilux-7 45 as 'the appliance'. This document is an essential
part of your appliance. Read it carefully before you do work on the appliance. Keep it in a
safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
2.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
2.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
2.3 Related documentation
• Installation and maintenance manual
•User manual
About this document
Unilux-7 45 5

3 Description
3.1 Overview of the Unilux-7 45
The Unilux-7 45 is available with a screened glass door or with a steel frame door.
A Door handle
B Glass
CPrimary air inlet -
D Grate
F Log guard
G Ash tray (under the grate)
H Ceramic panels
I Top flue connector1
J Control lever
Figure 1. Top view of the Unilux-7 45 with screened glass door
1Optionally a 45 degree flue connector is available.
Description
6Unilux-7 45

L Secondary air inlet
M Air wash inlet
OUpper baffle (steel)
P Lower baffle (ceramic)
Q Connection for external combustion
air
Figure 2. Bottom view of the Unilux-7 45 with screened door
R Connection for external combustion
air
S Rear flue connector
Figure 3. Rear view of the Unilux-7 45
Description
Unilux-7 45 7

3.2 Intended use
The appliance is intended for indoor use to heat the room wherein it is installed. Do not
use it for other purposes.
The appliance is intended for use with wood logs or wood briquettes as fuel. Do not use
other fuels.
The appliance is intended for use with the door closed.
The appliance may only be used at the location that meets the requirements for the
installation of the appliance.
The appliance is intended for intermittent use and is not intended for continuous use.
The appliance is intended to heat the room by direct heating. It is not allowed to connect
the appliance to a central-heating installation.
Description
8Unilux-7 45

4 Safety
4.1 Safety instructions for operation
Warning:
• Do not let the appliance unattended when the fuel burns.
•Do not put flammable items within 180 cm from the front of the appliance.
• Do not use mineral fuel (example: coal, anthracite)
• Do not use the appliance with the door open. Smoke can escape from the
appliance. Only open the appliance door for a short time to reload with fuel
or to remove the ash.
• Make sure that children are supervised when they can reach the
appliance.
• Make sure that there is sufficient ventilation in the room in which the
appliance is installed.
• Do not use the appliance in case of visual glass damage.
• Make sure that the appliance is installed correctly. Refer to the Installation
and Maintenance manual.
• Wear the glove and use the operating hook or a poke when refilling the
appliance
• Make sure that your clothing does not touch the appliance. Especially
synthetic clothing ignites easy and burns intensely.
• Do not use the appliance when there is fog, haze or no wind.
• Do not make modifications to the appliance. Any modification will also
make your warranty invalid.
Caution:
• Make sure to clean your chimney minimum every year to prevent a
chimney fire.
•Do not use freshly cut wood.
• Do not use more wood per load than prescribed. Refer to chapter 5.2 for
the recommended fuel amount.
• Do not burn waste in the appliance.
• Do not prepare food in the appliance. This causes damage to your
appliance and chimney.
Note:
• Inspect and clean the appliance, the chimney and the external combustion
air supply by a Barbas dealer minimum every year.
•Do not use the appliance continuously. The intended use is as intermittent
appliance.
Safety
Unilux-7 45 9

4.2 Safety instructions with regard to the environment
•Dispose of the packing materials in an environmentally friendly way.
• Dispose of ceramic heat-resistant glass as household waste. Do not dispose of
ceramic heat-resistant glass in a glass recycling container.
• Dispose of an obsolete appliance according to instructions of the authorities or the
fitter.
• Obey the local regulations.
Safety
10 Unilux-7 45

5 Fuel
5.1 Fuel types
Warning:
Do not use coal, anthracite, coal briquettes, liquid fuel or gel fuel. The
appliance is not designed for these fuels. Use of these fuels is dangerous and
can lead to bodily harm and to serious damage to the appliance.
Suitable fuels are:
• Hard wood (example: birch, beech, oak, ash).
•Soft wood (example: spruce, pine, poplar).
• Wood briquettes without binder.
Before use, wood must dry for minimum 2 years when freshly chopped. Kiln-dried wood
must dry for an extra half year. Dried wood logs must have a moisture content of 10 - 20
%.
Unsuitable fuels are:
• Painted wood.
• Impregnated wood.
• MDF, chipboard.
• Any kind of combustible waste.
• Paraffin impregnated compressed wood logs
• Freshly chopped wood
• Coal, anthracite and other bituminous fuels
• Lignite , peat
Using unsuitable fuels cause excess smoke, black glass, combustible deposits in the
chimney and can damage the appliance.
5.2 Fuel amount
Load the appliance with the amount of fuel as listed hereunder. Put the load as one layer
on the floor of the combustion chamber. For the amount of fuel for the first load see
chapter 6.3.1 .
Table 1: Recommended amount of fuel
Wood logs Wood briquettes
Amount 2 pieces 2 pieces
Weight Approximately 0.7 kg per piece Approximately 0.5 kg per piece
Length Approximately 15 cm Approximately 15 cm
The above listed amount burns for approximately 45 minutes. This time can be different,
dependent on the chimney draught and the position of the combustion air valve.
The amount of fuel specified here should not be exceeded, overloading can cause
excess smoke.
Fuel
Unilux-7 45 11

6 Operation
6.1 Preparation before first use
Report any defects to your dealer immediately.
1. Make sure that the appliance is not damaged.
2. Make sure that the ceramic plate and the baffles are in the correct position.
3. Make sure that the glass is not damaged.
4. Make sure that the door opens and closes completely, by moving the door handle
Steel frame door
Turn the handle forward to open the door and downward to close the door.
Screened glass door
Turn the handle forward to open the door and backward to close the door
5. Remove document and components from the combustion chamber.
6. Make sure that the control lever moves easy.
7. Make sure that the ash tray is empty.
8. Make sure that all package material, stickers, etc, have been removed from the
vicinity of the appliance after installation.
Operation
12 Unilux-7 45

6.2 First use of the appliance
Caution:
• Make sure there is sufficient ventilation in the room in which the appliance
is installed.
Note:
The appliance has a heat-resistant coating. When you use the appliance for
the first time, the coating can cause an unpleasant, but harmless smell.
After first few times of use of the appliance, a light deposit on the inside of the glass may
occur caused by curing of the paint. This can be removed with glass cleaner or ceramic
hob cleaner.
6.3 Firing the appliance
6.3.1 First load and ignition
At the beginning the appliance and chimney are cold. It is important that both the
appliance and chimney reach a temperature that guarantees a good functioning of the
appliance. A too low temperature results in incomplete combustion and a poor chimney
draught. To avoid this do the following:
Warning:
Do not use the appliance when there is fog or haze or no wind.
1. Put the control lever in the far right position.
2. If applicable, open the valve in the external combustion air supply line.
3. If applicable, open the chimney valve completely.
4. Open the door of the appliance.
5. Put minimum 4 wood logs crosswise on the floor of the combustion chamber.
Operation
Unilux-7 45 13

6. Put some kindling wood and 1 or 2 firestarter cubes on top of the wood logs.
7. Put some kindling wood above the firestarter cubes.
8. Light the firestarter cubes with a lighter or a match.
9. Close the door of the appliance.
After approximately 20 minutes the wood logs burn. Dependent on the quality of the
chimney the wood logs burn for approximately 1 to 1.5 hours. Do not open the door of the
appliance before the last flames have almost disappeared.
Operation
14 Unilux-7 45

6.3.2 Reload with fuel
Caution:
If there is insufficient burning material in the firebed to light a new fuel charge,
excessive smoke emission can occur. Refueling must be done onto a
sufficient quantity of glowing embers and ash to make sure that the new fuel
charge will ignite in a reasonable period. If there are too few embers in the fire
bed, add suitable kindling to prevent excessive smoke.
Note:
The procedure hereunder is a general description. The best reloading
moment is dependent on the flue draught. A high flue draught requires
reloading when the flames have completely disappeared. If the flue draught is
low, reloading must be done when there are still flames.
1. Wait until the last flames have almost disappeared.
2. Set the control lever in the far right position.
3. Open the door.
4. Reload the appliance with 2 wood logs, put flat on the combustion chamber floor.
Use the recommended amount of fuel. Refer to chapter 5.2 .
5. Close the door.
6. After ignition of the fuel, move the control lever to the left to a position that gives a
quiet burning fire.
Operation
Unilux-7 45 15

6.3.3 Control the burn process
Control the burn process with the control lever. This lever controls the amount of primary
combustion air and both the secondary combustion air and airwash amount.
Control lever in the far right position:
primary air inlet maximum open
secondary air inlet maximum open
airwash inlet maximum open
Control lever in the center position:
primary air inlet is closed
secondary air inlet maximum open
airwash inlet maximum open
Control lever in the far left position:
primary air inlet is closed
secondary air inlet is closed
airwash inlet is closed
Warning:
Setting the control lever in the far left position (all air inlets closed) when the
fuel is burning leads to excessive emission of hazardous gasses (example:
carbon monoxide) and soot deposit on the glass of the door and in the
chimney. Never close the air inlets when the fuel is burning. Always keep the
secondary air inlet and air wash inlet open by setting the control lever
somewhere in-between the center position and the far left position.
Caution:
Continuous firing with the primary air inlet fully open (control lever in the far
right position) causes a white-hot fire that can damage the appliance. Use the
primary air only during the first fuel load and for ignition of a new fuel load.
Operation
16 Unilux-7 45

6.3.4 Increase the flue draught
Warning: Do the procedure hereunder when you have made sure the
appliance has cooled down and there are no glowing embers.
A low flue draught is caused by too much flow resistance. This causes insufficient flow of
the flue gas in the chimney. Do the next steps to decrease the flow resistance
1. Loosen the nut above the heat shield with a 3 mm hexagonal key and a 10 mm fork
spanner. Unscrew the socket screw. Make sure the nut stays attached to the socket
screw.
2. Push up (1) the front of the heat shield and pull it forward (2) and move downward to
a vertical position (3).
3. Remove the upper baffle from the appliance.
Operation
Unilux-7 45 17

4. Remove the break strip from the baffle with a pair of pliers.
5. Do the steps 1 to 3 in opposite order to put the upper baffle in the appliance
6.3.5 General firing tips
•The appliance works best when it has heated up as described in chapter
6.3.1 .
Insufficient heating up leads to a low chimney draught, black deposits on the glass
and incomplete combustion. Good combustion is recognized by bright orange flames,
invisible smoke and no soot deposits on the glass. Use the control lever to get good
combustion. Refer to 5.1 for advice on the required fuel quality.
• Make sure the door of the appliance is closed when in use. Only open the door for
ignition and to refuel.
• Do not remove all the ashes. An ash layer in the combustion chamber forms a heat
insulating layer, that helps the fuel to ignite easy.
• Do not set the control lever in the far left position (all combustion air inlets closed)
when the appliance is used. This will cause severe smoke development, soot
formation and increases the chance of a chimney fire.
• After the first load, do not overload the appliance with fuel. Refer to 5.2 for the
recommended amount of fuel. Too much fuel leads to incomplete combustion, soot
formation and a chance of a chimney fire.
Operation
18 Unilux-7 45

7 Maintenance
7.1 Maintenance schedule
Caution:
Clean the glass when it is dirty. If the glass is not cleaned when it is dirty the
glass can become permanently dull.
Table 2: Maintenance schedule
Task Frequency Procedure
Remove the ashes When necessary Refer to section
7.2
Clean the glass When necessary Refer to section 7.3
Maintenance by your fitter Yearly Refer to your dealer
Chimney sweep Yearly (or more often when
necessary)
Refer to the Installation and
maintenance manual
Appliance inspection Yearly Refer to the Installation and
maintenance manual
7.2 Remove the ashes
1. Make sure that the appliance has cooled down and there are no glowing embers.
2. Remove the ashes with a small scoop.
3. Lift the grate with the operating hook and remove the grate.
4. Remove the ashtray and empty it.
5. Make sure there are no ashes in the space under the ash tray. Remove these ashes
when necessary.
6. Put the ash tray back in the appliance.
7. Put the grate back in the appliance.
7.3 Clean the glass
1. Make sure the appliance has cooled down and there are no glowing embers in the
combustion chamber.
2. To avoid any up swirl of ashes during cleaning, remove the ashes from the
appliance.
3. Clean the glass with a soft cloth, a sponge or paper. Use glass cleaner or ceramic
hob cleaner.
4. Make sure that the glass is dry. Water droplets can leave a mark on the glass.
Note:
Damaged or broken glass must be replaced before the appliance can be
used again.
Maintenance
Unilux-7 45 19

8 Troubleshooting
Table 3: Troubleshooting
Problem Possible cause Possible solution
Chimney fire (recognized by a
roaring sound in the chimney)
Ignition of soot and tar de-
posits in the chimney. • Set the control lever in the far
left position.
• Call the emergency services.
(112)
•Put out the fire in the appliance
with sand.
Warning:
Never use water
to put out the fire.
• Ventilate the house.
After the chimney has been extin-
guished, sweep the chimney and
inspect for damage.
Sweep the chimney minimum
once a year by a certified chimney
sweep.
The wood logs do not ignite The moisture content of the
wood logs is too high • Use dried wood logs with a
moisture content of 10 - 20 %.
• Use wood briquettes
The combustion chamber is
not warm enough •Do the recommended ignition
procedure. Refer to chapter
6.3.1 .
• Use the recommended amount
of fuel. Refer to chapter 5.2 .
The wood logs burn too fast Primary air inlet is open. Close the primary air supply. Ad-
just the amount of secondary air
and air wash with the control lever.
Refer to chapter 6.3.3 .
The chimney draught is too
high • Reduce the amount of secon-
dary air and airwash with the
control lever. Refer to chapter
6.3.3
• Contact your installer.
.
The temperature of the room
does not rise sufficient
The fuel amount is too low Use the recommended amount of
fuel. Refer to chapter 5.2 .
The chimney draught is too
high
Contact your installer.
Excessive smoke escapes
when the door of the combus-
tion chamber is open
The chimney draught is too
low • Do the recommended ignition
procedure. Refer to chapter
6.3.1 .
• Remove the break out strip
from the upper baffle. Refer to
chapter
6.3.4 .
• Contact your installer.
Troubleshooting
20 Unilux-7 45