barbas EVO 80-65 User manual

INSTALLATION INSTRUCTIONS &
MANUAL FOR ANNUAL MAINTENANCE
EVO 80-65
Wood-burning built-in appliance
Barbas wishes you many cosy evenings with your new appliance
This document is an essential part of your fire. Read it carefully before
installation and maintenance of the gas fire and keep it in a safe place!
Serial number:
Production date:
Version number: 01 - 334801
Date: 15-10-2013

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EVO 80-65
Installation instructions
TABLE OF CONTENTS
Page
1 Introduction ............................................................................................ .... . 7
2 Placing ........................................................................................................ 9
3 Installation ...........
.......................... ................................... ...... .. ..... .. ....... ... .. 23
4 Annual maintenance ............................................................................
... .... 31
5 Dimensions .....................................................................................
.. .... ... ... 33
6 Replacement parts . ............... ..................................... ................. .. ..... . ..... ... 35
7 Technical data ...........................
.......... .......................................... ... ........... 36
8 Warranty terms ....
...................................... .................................... ....... ...... 38

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Installation instructions

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EVO 80-65
Installation instructions
1 INTRODUCTION
1.1 GENERAL
The appliance must be positioned and connected by a Barbas dealer/specialist in
accordance with these Installation instructions, nationally and locally applicable
regulations.
This manual contains directions for both positioning and for connecting
the appliance .
It also contains indications for the annual maintenance, technical data for the appliance,
parts information and directions in the event of problems.
Study the Installation instructions carefully before using the appliance. We recommend
you keep this manual in a safe place for reference purposes.
Read the “Instructions for use & maintenance manual” before operating the appliance.
The “Instructions for use” is provided separately by the appliance.
1.2 SAFETY AND INSTALLATION INSTRUCTIONS
Safety
• Do not place flammable objects within 100 cm of the appliance. Pay special attention
to furnishings and ornaments around the appliance.
• When you use your appliance, the exterior will become hot. Always wear the glove
or use the accessories supplied when filling etc.
Protect yourself and others (especially children!) from burns. Do not leave children
unattended when the appliance is burning.
• Watch your clothing. Synthetic clothing in particular can easily catch fire and burn
intensely.
• Do not approach the appliance with flammable materials or liquids. Any work with
solvents, adhesives etc. in the space heated by the appliance can be very
dangerous.
• It is not allowed to connect the appliance to a flue which is already connected to
another appliance.
•
Cheak the chimney. Cracks in the chimney may not only lead to damp, st aining
of walls and leaking of smoke, they can also impair the carrying off of smoke .
• Prevent your chimney being soiled from above (birds’ nests etc.) by fitting a suitable
cap to the chimney pot.
• Avoid chimney fires!
Have your chimney swept at least once per year - more often if you use your fire a
lot. Prevent excessive deposits of soot inside the chimney by not burning freshly-cut
wood. Instead, burn clean, dry chopped wood.

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EVO 80-65
Installation instructions
• Follow the instructions issued by your local fire brigade.
The appliance can be taken in operation if national and local regulations are satisfied.
The required constructive adaptations should be satisfied as well.
• It is essential that the appliance, the flue and combustion air supply are cleaned and
inspected annually by a Barbas dealer/specialist.
The safe operation of the appliance will thus remain guaranteed.
• The appliance is suitable and approved for periodical use.
Installation instructions
• The appliance may only be set up if the appliance and location meets the
- national and local installation regulations;
- local fire brigade regulations and required architectural provisions.
• Ensure that the room in which the appliance is situated has adequate ventilation.
• Wood and wood briquettes may be stoked in the appliance.
Do not use any coal and liquid fuels or fuel gel in the appliance. The appliance is
not intended for use of this fuels and can be dangerous and lead to damage to your
health and may seriously damage the appliance.
• Never use the appliance to burn rubbish.
• Please read all instructions / stickers on and around the appliance.
• Read the “Instructions for use” before using the appliance for the first time. When
you first fire up your appliance, there are a number of extra points you should take
into account.
• In transit, some parts of the appliance may have moved from their original place.
Check that the door opens and closes, the brake plate is fitted correctly to the
brackets at the top of the appliance, the heat-resistant panels are fixed to the walls
and the panels on the bottom have not moved. Check if there are no foreign objects
in the appliance.
• Avoid over-loading (white burning glow), caused, for example, by lengthy burning
with primary air (combustion air supply slider all the way to “ +”) or by burning too
much wood in one go. The appliance can then become over-heated.
• Ask for the local building regulations, before commensing the installation of the
appliance.

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2 PLACING
2.1 APPLIANCE DESCRIPTION
Figure 1: Overview appliance
Figure 2: Overview appliance including
optional stone plateau
1 Ceramic heat-proof glass
2 Outlet opening (2x grate) (chimney breast) natural convection air
3 Outlet opening (2x grill convection set) (chimney breast) convection air
4 Wall dimmer switch (optional) with integrated ON/OFF switch to control the speed of the
built-in Perma Air ®convection fan (option)
5 Grate
6 Ashtray
7
Inlet opening (2x grate)(chimney breast) Ventilation air chimney breast / Convection air /
Combustion air
8 Combustion air-supply slider (Combined operation for the primary, secondary and tertiary
combustion air-supply)
9 Stone plateau
10 Door for admittance to motor

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2.2 PREPARATION FOR POSITIONING
2.2.1 General function control
Check all functions of the appliance before fitting.
• Check the opening and closing operation of the door by means of the remote control
(for the operation of the remote control see Chapter 3 of the Instructions for use)
Documentation • Installation instructions
• Instructions for use
Attributes • Glove (Heat resistant up to max. 95°C)
• Operating hook / Poker
• Remote control
N.B. If any part is missing, please contact your dealer.
Supplied with the appliance:

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Installation instructions
• Check whether the retardant plates (brake plates) are located correctly.
• Check the operation of the slider for the regulation of the combustion air intake
(middle below the window).
• Check whether the ashtray is completely empty.
• Report any defects immediately to your dealer.
• Remove enclosed documents and components from the appliance.

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2.2.2 Connection Possibilities:
Important: The appliance is supplied with
a pre-fitted air box or fan box
(if applicable).
It is not possible to alter this
after delivery.
I Installing in an existing or new fireplace.
A Build-in.
Without air- or fan box
B Build-in with convection set.
Without air- or fan box

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C Build-in with air box.
Without convection set.
Convection air through the chimney breast.
D Build-in with air box.
With convection set.
Convection air supply through a grate in the bottom side of the fireplace.
Convection air through the chimney breast.

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II Installing the appliance with a fan box.
• Directly external combustion air supply
• Convection fan with built-in dimmer switch
• Convection air supply through a grate/opening from the living room
A Build-in with fan box.
With convection set.
B Build-in with fan box.
Without convection set.
Convection air through the chimney breast.

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2.2.3 Combustion air intake
The local chimney sweep/authorities must be consulted prior to fitting regarding the
suitability and combustion air supply. DIN 18160 (house chimneys) must be observed.
DIN 18895 parts 1 and 3 also apply.
The air, which is piped in through a grill in the wall, ensures that the air in the room is
refreshed and is also used for the combustion process.
The combustion air is sucked in through the grill in the chimney breast and through the
opening underneath the appliance. Because some of this air passes through the chim-
ney breast, it can be referred to as pre-heated combustion air.
The built-in appliance can also be fitted with an air duct (this is compulsory in Germany)
which draws the combustion air directly from outside.
The air intake must have a opening of at least Ø125 mm. If required, the air pipe can be
fitted with a control damper. In this case, the position of the damper must be visible from
the outside. The use of a direct combustion air intake is strongly advised if the appliance
is fitted with a convection fan set.
= Closed (“break away” discs)
= Open (“break away” discs)
= Grate Ventilation openings chimney breast
= Grate Combustion air supply via wall outlet
Convection set:

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Installation instructions
• Combustion air from the living-room:
When using the appliance, please ensure there is a sufficient supply of fresh air: use
a grate with a minimum net opening in the outer wall of 150 cm2.
When necessary, the combustion air inlet
Ø 125 mm at the underside of the appliance
may be used. Through the hollow space, underneath the appliance, and a grate in
the chimney breast, combustion air can be supplied from the living room.
Make sure that the ventilation supply is open; this is particularly important with
today’s airtight dwellings.
If the dwelling has mechanical ventilation that creates under pressure in the room
where the appliance is located, it is necessary to fit a flue gas fan.
The type of flue gas fan is dependent on the capacity of the mechanical ventilation
system. Always consult your fitter about this.
In dwellings with an operating extractor hood, this should be turned to the lowest
setting or turned off altogether. If the extractor hood remains in use, additional
ventilation must be provided in compensation. This will not only avoid poor
combustion, but will also prevent flue gases being sucked from the appliance into
the room.
Should creating an extra ventilation opening prove insufficient, it is then necessary
to fit a flue gas fan.
• Combustion air directly from outside:
The appliance now has a completely closed combustion syst em , which allows it to
operate independently of the surrounding air in the room where the appliance is
located.
If desired the air pipes can be fitted with a control valve. In this case the valve
location must be visible from the outside. It is strongly advised to provide a direct
combustion air-supply if the appliance is supplied with a convection fan set.
- Appliance with substructure air-box:
Use one of the many combustion air supply connections Ø125 mm (external)
of the air-box.
Fit a rigid or flexible pipe measuring Ø125 mm between this air supply connection
and the “outside air supply opening in the wall/floor”.
- Appliance with substructure fan box (convection fan):
Use the Ø125 mm (external) combustion air supply connection at the left of right
front side of the fan box.
Fit a rigid or flexible pipe measuring Ø125 mm between this air supply connection
and the “outside air supply opening in the wall/floor”.

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2.2.4 Combustion air supply / Chimney
Every appliance needs its own chimney. Multiple connections to one main chimney is
not permitted. Ensure that any existing chimney is completely air-tight and in good
condition. It must be suitable to accommodate the appliance in question. Make sure
your chimney has a proper cap to prevent rain getting in and birds nesting on it.
The draught in your chimney determines how your appliance will burn. The recommen-
ded draught is approx. 15 Pa (0.15 mbar). Your chimney should be at least 4 metres tall
from the point at which the chimney connects to the appliance.
Chimneys which are well-insulated measuring in excess of 8 metres can develop a
significant draught if the appliance is raging. We therefore advise you to fit a chimney
damper or draught diverter between appliance and the chimney.
Ensure that any existing chimney is completely air-tight and in good condition. The
diameter of the entire chimney, including the chimney pot on the roof must have a
diameter at least equal to the diameter of the flue gas outlet of the appliance. See
Chapter 7.
If there is no suitable chimney immediately available, we advise you to use double-
walled insulated stainless steel pipe sections. A chimney must be compliant with the
prevailing building regulations. Have a specialist carry out the building. When purchasing
such pipe sections, we advise you to find out whether some form of casing of the pipes
is required.
A few points for your attention:
• chimneys must be free-standing, i.e. they must not rest on the appliance itself.
• all connections between the appliance and the chimney must be properly insulated.
• flammable material must be kept clear (outside the casing/insulation zone) of all
through-feeds in the floor or wall (remember the roof decking).
Do not make any horizontal connections. Deposits and soot will collect here (unless it is
a short horizontal connection directly behind the built-in fire).
The chimney calculation, as in Germany, is made according to DIN 4705 parts 1 and 2
with each of the following measured values:
- mass flow of the flue gasses : 13 g/s
- temperature of the flue outlet on the fire : 234°C
- chimney draught : 0.12 mbar
- nominal power output : 14 kW

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2.2.5 Convection air supply and- outlet
Convection air (heating air) is exclusively for the transfer of heat from the appliance to
the living space. This air comes from the room and stays in the room.
• Use convection set:
The function of the convection set (option) is to improve the convection through the
appliance, resulting in efficiency improvement and preventing high temperatures in
the chimney.
The set consists of : • 3 m aluflex
• 2 exit grids (white)
• 2 collar adaptors Ø125 mm
• 4 hose clamps
• When assembling the convection set take the following points into consideration:
°Ensure that the flexible hose connections are gastight. If desired, insulate the
flexible pipes with heat-insulating material that is resistant to temperatures in
excess of 700°C.
°The air exit grids cannot be fitted until a few days later, once the masonry has
been pointed and allowed to dry. If one or more channels are connected leading
to other rooms, these rooms must be fitted with closable grids. These are available
from your dealer, as well as the flexible hoses and clamps required.
°Within a range of 30 cm either side and 50 cm above the escape opening
(exit grids), there must be no flammable materials (e.g. wooden ceiling, fitted
furniture).
°The convection casing of the built-in fire must be covered all around with a
10-cm thick layer of insulation (use of ceramic wool is permitted).
2.2.6 Convection fan set
The heat transfer can be increased by transporting the heat with the convection fan box
(optional). With this system, hot air is blown into the room.
The convector fan built into the box is regulated by a built-in dimmer, with an integrated
on/off switch.
The fan doesn’t have any automatic regulation based on the appliance temperature.
If on purchasing the appliance the optional convection fan set has been opted for, this
will have been pre-fitted.

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Knock out two “break-away” discs of the fan box with a hammer.
1x circular disc left or right - back.
This will be the convection air inlet. Place the collar adapter (125 mm) on the
convection air intake opening.
1x circular disc left or right - front.
This will be the combustion air inlet. Place the collar adapter (125 mm) on the
combustion air intake opening.
Dimmer with integrated Electrical connections dimmer.
ON - OFF switch.
For installation in built-in box.

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Built-in box for dimmer.
Refer to the electrical wiring diagram supplied separately with the fan box, connect the
dimmer to the fan.
For maintenance, the convection fan can be
reached after removal of the complete floor
of the combustion.
Knock out one round disc of the air-box using a broad, flat screwdriver.
This is the combustion air intake opening.