barbas 90-75 PF2 Manual

Installation and maintenance manual
Gas Fire Front 90-75 PF2
---- Floating Frame --------------- Floating Frame + ----
---- Hidden Door --------------------- Hidden Door + ----
Serial number:
Production date:

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Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, ortransmitted,
in any form or by any means, electronic, mechanical, photocopying,recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV.This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in thecontents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
2Gas Fire Front 90-75

Contents
1 About this document............................................................................. 6
1.1 How to work with this document.................................................................................................. 6
1.2 Warnings and cautions used in this document............................................................................ 6
1.3 Related documentation................................................................................................................ 6
2 Description............................................................................................. 7
2.1 Intended use................................................................................................................................ 7
2.2 Installation options....................................................................................................................... 7
2.3 Overview of the appliance............................................................................................................8
2.4 Overview of the burner bed and the pilot light............................................................................. 9
2.5 Overview of the ceramic log set.................................................................................................10
2.6 Overview of the control elements...............................................................................................13
2.6.1 Overview of the rear of the gas regulator block.............................................................. 13
2.6.2 Overview of the front of the gas regulator block..............................................................14
2.6.3 Overview of the connections on the gas regulator block.................................................15
2.6.4 Overview of the receiver................................................................................................. 16
2.6.5 Overview of the fan/light module.....................................................................................17
2.7 Examples of a typical installation............................................................................................... 18
3 Safety.................................................................................................... 20
3.1 Safety devices on the appliance................................................................................................ 20
3.2 Safety instructions for installation.............................................................................................. 20
3.3 Safety instructions with regard to the environment.................................................................... 21
4 Clearances............................................................................................22
4.1 Insulating material requirements................................................................................................22
4.2 Clearances to flammable walls.................................................................................................. 22
4.3 Clearance to flammable floor (under the appliance).................................................................. 23
4.4 Clearances to flammable ceiling................................................................................................ 23
4.5 Clearances to non-flammable walls...........................................................................................24
4.6 Clearances to a non-flammable ceiling......................................................................................25
4.7 Clearances in front of the appliance.......................................................................................... 27
4.8 Mantel clearances......................................................................................................................27
4.9 Clearances for concentric flue system.......................................................................................30
4.10 Clearances for TV installation.................................................................................................... 31
Contents
Gas Fire Front 90-75 3

5 Installation............................................................................................ 34
5.1 Installation requirements............................................................................................................34
5.1.1 Requirements on the installation of the appliance.......................................................... 34
5.1.2 Requirements on the chimney........................................................................................ 34
5.1.3 Requirements on the ventilation/convection air openings...............................................35
5.2 Installation procedure.................................................................................................................36
5.2.1 Preparation......................................................................................................................36
5.2.2 Install the appliance........................................................................................................ 37
5.2.3 Horizontally align the appliance...................................................................................... 38
5.2.4 Make the gas connection................................................................................................ 41
5.2.5 Do a check on the gas connections................................................................................ 41
5.2.6 Make the electrical connection........................................................................................42
5.2.7 Connect the concentric flue system................................................................................ 42
5.2.8 Connect the convection set (optional).............................................................................42
5.2.9 Install the flue gas restriction plate..................................................................................43
5.2.10 Build the fireplace............................................................................................................45
5.2.11 Extra: TV installation above the appliance...................................................................... 46
5.3 Prepare the appliance for use....................................................................................................47
5.3.1 Do a check on the overpressure hatches........................................................................47
5.3.2 Do a check on the operation of the lighting.....................................................................47
5.3.3 Put the ceramic logs on the burners............................................................................... 48
5.3.4 Do a final check on the fireplace..................................................................................... 50
6 Maintenance......................................................................................... 51
6.1 Annual maintenance.................................................................................................................. 51
6.1.1 Clean the appliance........................................................................................................ 51
6.1.2 Do a check on the appliance...........................................................................................53
6.2 Maintenance procedures........................................................................................................... 53
6.2.1 Remove the glass pane Floating Frame (+)....................................................................53
6.2.2 Install the glass pane Floating Frame (+)........................................................................55
6.2.3 Remove the glass pane Hidden Door (+)........................................................................57
6.2.4 Install the glass pane Hidden Door (+)............................................................................59
6.2.5 Disassembly of burners and burner bed......................................................................... 62
6.2.6 Clean the standard glass................................................................................................ 62
6.2.7 Clean the anti-reflective glass......................................................................................... 63
6.2.8 Replace the ambient light bulb when broken.................................................................. 63
7 Troubleshooting...................................................................................65
8 Technical specification........................................................................66
8.1 Barbas Gas Fire Front 90-75 PF2- GB, IE, ES, IT.....................................................................66
8.2 Diagram electricity and gas........................................................................................................69
8.3 Dimensions of the restriction plate.............................................................................................69
Contents
4Gas Fire Front 90-75

9 Dimensions...........................................................................................70
9.1 Gas Fire Front 90-75 PF2 with Floating Frame......................................................................... 70
9.2 Gas Fire Front 90-75 PF2 with Floating Frame +...................................................................... 71
9.3 Gas Fire Front 90-75 PF2 with Floating Frame and adjustable legs......................................... 72
9.4 Gas Fire Front 90-75 PF2 with Floating Frame + and convection casing..................................73
9.5 Gas Fire Front 90-75 PF2 with Hidden Door............................................................................. 74
9.6 Gas Fire Front 90-75 PF2 with Hidden Door +.......................................................................... 75
9.7 Gas Fire Front 90-75 PF2 with Hidden Door and adjustable legs............................................. 76
9.8 Gas Fire Front 90-75 PF2 with Hidden Door and convection casing.........................................77
9.9 BARBAS Airbox 160 with 4 insert models................................................................................. 78
9.10 BARBAS Airbox 320 with 4 insert models................................................................................. 79
10 Warranty Terms.................................................................................... 80
11 EU-Declaration of Conformity.............................................................82
Contents
Gas Fire Front 90-75 5

1 About this document
This document shows the necessary information to do these tasks on the Gas Fire Front
90-75 PF2:
• Installation
• Maintenance
This document refers to the Gas Fire Front 90-75 PF2 as 'the appliance'. This document
is an essential part of your appliance.Read it carefully before you do work on the
appliance. Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document aretranslations of the original instructions.It is not always possible to
provide a detailed illustration of every single item of theequipment. The illustrations in this
document show a typical setup. The illustrationsare for instructional use only.
1.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety section in detail.
3. Make sure that you understand all theinstructions.
4. Do the procedures completely and in the given sequence.
1.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
1.3 Related documentation
• Preparation manual
• Installation and maintenance manual
• User manual
• Assembly instructions for concentric flue system
About this document
6Gas Fire Front 90-75

2 Description
2.1 Intended use
The appliance is intended for use in a completely sealed or mechanically ventilated
house without extra ventilation and/or fume extraction to heat the room wherein it is
installed. Do not use it for other purposes.
The appliance may only be used at a location that meets the requirements for the
installation of the appliance. Refer to the preparation manual.
2.2 Installation options
The appliance has a Premium Fire (PF2) double burner.
• The appliance can be installed with 4 adjustable height legs.
• The appliance can be equipped with a convention case with 4 convection air outlet
openings at the top of the appliance.
• The appliance can be installed with anti-reflective ceramic glass. Retrofit is possible.
Contact your dealer for more information.
• In those cases the length of the concentric flue channel is longer than prescribed in
the Preparation Manual, the appliance can be installed with the Opti-Vent system.
• The appliance can be installed with a WiFi box for operation with a mobile device.
Retrofit is possible. Contact your dealer for more information.
• A mantel iron can be installed on the appliance. The mantel iron makes it possible to
build the brickwork of the fireplace beyond the height of the appliance.
Note:
Unless specified differently, retrofit of the installation options is not possible.
Description
Gas Fire Front 90-75 7

2.3 Overview of the appliance
B
F
D
K
I
G
C
A
E
J
H
A Ceramic glass
B Burner bed
C Pilot light burner
D Decorative frame ('Hidden Door'
version)
E Concentric flue connection
F Inlet convection air
G Outlet convection air (optional)
H Overpressure hatch
I Convection casing (optional)
J Overpressure relief openings
K Gas control and electronic parts
Figure 1. Overview of Gas Fire Front 90-75 PF2
Description
8Gas Fire Front 90-75

2.4 Overview of the burner bed and the pilot light
A First main burner
B Second main burner
C Protection cover for pilot light
D Pilot light burner
E Thermocouple - to detect if the pilot
light is on
F Ignition electrode - to ignite the pilot
burner
Figure 2. Burner bed and pilot light
Description
Gas Fire Front 90-75 9

2.5 Overview of the ceramic log set
Figure 3. Overview of ceramic log set
Description
10 Gas Fire Front 90-75

Table 1: Ceramic log set parts
No. Log No. Log
36 39
40 41
42 43
Log with pilot opening
Description
Gas Fire Front 90-75 11

No. Log No. Log
44 46
47 48
Table 2: Fire glass
No. 'Fire glass' Dark Amber No. 'Fire glass' Black
Description
12 Gas Fire Front 90-75

2.6 Overview of the control elements
2.6.1 Overview of the rear of the gas regulator block
H
G
C
E
A
B
D
F
A Inlet pressure tap
B Outlet pressure tap
C Gas supply connection
D Gas connection front burner
E Adjustment screw for minimum burner
pressure
F Gas connection for the rear burner
G Thermocouple interrupter connection
H Gas connection for the pilot light
Figure 4. Gas regulator block (rear)
Description
Gas Fire Front 90-75 13

2.6.2 Overview of the front of the gas regulator block
A B C
DE
A Adjustment screw for the pilot light
gas pressure
B Adjustment screw for maximum
burner pressure
C Motor knob of the internal main gas
valve
D Micro switch to detect the motor knob
end position
E 8-wire cable connection
Figure 5. Gas regulator block (front)
Description
14 Gas Fire Front 90-75

2.6.3 Overview of the connections on the gas regulator block
C
F
A
E
D
I
G
M
N
B
L
J
K
O
H
A Pilot light pipe
B Thermocouple
C Connector (nut-olive) Ø 4mm
D Thermocouple interrupter
1
E Gas supply connection nut Ø 8mm
F Gas supply connection olive Ø 8mm
G Connector of gas valve of the rear
burner
H Gas pipe to rear burner
I Nut Ø 8mm of the gas valve of the
rear burner
J Olive Ø 8mm of the gas valve of the
rear burner
K Control cable of the gas valve of the
rear burner
2
L Gas valve of the rear burner
M Olive Ø 8mm
NNutØ8mm
O Gas pipe front burner
Figure 6. Connections on the gas regulator block
1
Interrupts the signal of the thermocouple, and bypasses this signal through the receiver.When the
thermocouple signal is cut off by the receiver (requested by the remote control) or when the
thermocouple signal is weak or broken, the gas supply to the pilot light will stop
2
Connects the valve to the receiver
Description
Gas Fire Front 90-75 15

2.6.4 Overview of the receiver
A Reset button
B Connection for 6 VDC adapter
C Not used
D 8 wire cable connection
E Thermocouple voltage / current IN
(red connection)
F Thermocouple voltage / current OUT
(yellow connection)
G Piezo cable connection
H Connection to the gas valve rear
burner (AUX)
I Battery compartment cover
J Connection for an optional wifi-box
(SI)
K Connection for the fan/light module
(MODULE)
Figure 7. Receiver
Description
16 Gas Fire Front 90-75

2.6.5 Overview of the fan/light module
A Connection for the ambient lights
B Connection for a convection fan
C connection for the power supply
D Connection for the receiver
Figure 8. Fan/light module
Description
Gas Fire Front 90-75 17

2.7 Examples of a typical installation
Example of a typical installation with a wall outlet for the concentric flue, your installation
can be different.
A
C
B
A Ventilation air inlet openings. Total
minimum 220 cm
2
B Ventilation air outlet openings. Total
minimum 440 cm
2
C Concentric flue system
Figure 9. Typical installation of an appliance without convection set
Description
18 Gas Fire Front 90-75

Example of a typical installation with the convection set and a wall outlet for the
concentric flue, your installation can be different.
A
B
C
E
D
A Convection / ventilation air inlet
openings. Total minimum 220 cm
2
B Connection for convection set (4x)
C Convection air outlet opening. Total
minimum 440 cm
2
D Concentric flue system
E Ventilation air outlet openings. Total
minimum 220 cm
2
Figure 10. Typical installation of an appliance with convection set
Description
Gas Fire Front 90-75 19

3 Safety
3.1 Safety devices on the appliance
Name Description
Thermo-electric pilot light shut off Prevents unforseen discharge of gas from the main
burner.
Overpressure hatch If an overpressure occurs in the appliance, the hatch
opens for a short duration. When the hatch opens, a
loud noise can occur. If an overpressure occurs, the in-
staller must do a thorough check on the appliance.
Overpressure door
(Only on 'Floating Frame (+)' door)
If an overpressure occurs in the appliance, the door
opens for a short duration. When the door opens, a
loud noise can occur. If an overpressure occurs, the in-
staller must do a thorough check on the appliance.
3.2 Safety instructions for installation
Warning:
• The appliance must be positioned and connected as a 'room sealed
system' appliance by a certified and registered gas installer.
• Before beginning the installation, check that the details on the rating plate
correspond to the gas type and supply pressure to which the appliance will
be connected.
• Install the appliance in accordance with the following installation
instructions, and the national and the local applicable regulations.
• Do not put flammable materials in the appliance.
• Make sure that the area around the appliance is free of flammable
materials at all times. the minimal safe distance is 100 cm from the
appliance.
• Make sure that the burner openings stay clean during installation.
Blockage of the burner openings can lead to a dangerous situation.
• Make sure that the gas regulator block and the piping remain free of
cement or other building material. Otherwise, the gas regulator block or the
piping can start to leak.
• Do not twist the flexible pipes to the gas regulator block. Make sure that
there is no stress on the flexible pipes and the gas regulator block.
• Make sure that you do not damage the pipes.
• Make sure that the compression fittings do not come loose.
• Do not put the appliance directly against a flammable or non-flammable
wall.
• Make sure to protect a flammable floor under the intended position of the
appliance with a plate of non-flammable material that extends the full width
and depth of the appliance.
• After installation, make sure that the pipes and compression fittings are
gas tight.
Safety
20 Gas Fire Front 90-75