barbas Universal-6 80 User manual

INSTALLATION INSTRUCTIONS &
MANUAL FOR ANNUAL MAINTENANCE
UNIVERSAL-6 80
Wood-burning insert appliance
Barbas wishes you many cosy evenings with your new fire
This document is an essential part of your fire.
Read it carefully before installation and maintenance
of the gas fire and keep it in a safe place!
Serial number:
Production date:
Version number: 05 - 338396
Date: 03-07-2019

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UNIVERSAL-6 80
Installation instructions
1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Distance to combustible materials Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 100
Front = 800
Insulation thickness floor = 100
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; September 18, 2018 ………………………………………………………………………..
(place and date of issue) (Signature)
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
- kW
Pass
Nominal heat output
12 kW
Room heating output
12 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 324 °C
75 %
NPD
Pass
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 1.804.003-4 - CPR-2013/07/01
Universal-6 80
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/14/0164-3
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
CO = 0.12 vol%
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Release of dangerous substances
Pass

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TABLE OF CONTENTS
Page
1 Introduction
1.1 General ...................................................................................... ......... . 7
1.2 Safety and installation instructions . ......................................... .... ....... . 8
2 Placing
2.1 Included ........................................................... ............................. ....... 10
2.2 Preparation for positioning ..................................................... .. . . .. . ... .... 10
2.3 Accessories .................................. ............................. ........... .. .... ...... ... 19
2.4 Hearth requirements ............................................................................ 19
3 Installation
3.1 Instructions .........................................
................................................. . 21
3.2 Flue gas channel . .......... ..................................... ........................ ........ .. 21
3.3 Fitting ................................................................................... .............. .. 22
3.4 Combustion air supply system surround ......... ...... ......... ............... ...... 36
3.5 Preparation / Function check .................... .......... ................... ........ ...... 39
4 Operation .................................................................................................... 40
5 Annual maintenance ................................................................................... 41
6 Replacement parts
. ............... ..................................... ................. .. ..... ..... . ... 43
7 Dimensions .....................................................................................
.. .... ... ... 50
8 Technical data ...........................
.......... .......................................... ... ........... 54
9 Warranty terms ....
...................................... .................................... ....... ...... 56

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1 INTRODUCTION
1.1 GENERAL
The appliance must be positioned and connected by a Barbas dealer/specialist in
accordance with the following installation instructions, nationally and locally applicable
regulations.
This manual contains directions for both positioning the appliance and for its
environmentally-friendly use. It also contains technical data for the appliance, parts
information and directions in the event of problems.
This appliance is recommended as suitable for use in smoke control areas when
burning wood logs. The appliance, when sold into the UK market, include a factory-
installed modified air slider to ensure compliance with smoke emission requirements
within smoke control areas.
Study this manual carefully before using the fireplace. We recommend you keep this
manual in a safe place for reference purposes.
The pictures in this Installation Instructions are made from a variant of this appliance.
Although the dimensions of the appliance on the pictures may differ from reality, the
actions and instructions shown are fully valid for the appliance described here.
Optionally the appliance can be equipped with a wood log storage module.
See the “Instructions for use” for the operation of the appliance
The “Instructions for use” is provided separately by the appliance.
“The Clean Air Act 1993 and Smoke Control Areas”
Under the Clean Air Act local authorities may declare the whole or part of the district of
the authority to be a smoke control area. It is an offence to emit smoke from a chimney
of a building, from a furnace or from any fi xed boiler if located in a designated smoke
control area. It is also an offence to acquire an “unauthorised fuel” for use within a
smoke control area unless it is used in an “exempt” appliance (“exempted” from the
controls which generally apply in the smoke control area).
In England appliances are exempted by publication on a list by the Secretary of State
in accordance with changes made to sections 20 and 21 of the Clean Air Act 1993 by
section 15 of the Deregulation Act 2015.
In Scotland appliances are exempted by publication on a list by Scottish Ministers under
section 50 of the Regulatory Reform (Scotland) Act 2014.
In Northern Ireland appliances are exempted by publication on a list by the Department
of Agriculture, Environment and Rural Affairs under Section 16 of the Environmental
Better regulation Act (Northern Ireland) 2016.
In Wales appliances are exempted by regulations made by Welsh Ministers.
Further information on the requirements of the Clean Air Act can be found here:
https://www.gov.uk/smoke-control-area-rules.
Your local authority is responsible for implementing the Clean Air Act 1993 including
designation and supervision of smoke control areas and you can contact them for
details of Clean Air Act requirements.

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1.2 SAFETY AND INSTALLATION INSTRUCTIONS
• Do not place flammable objects within 100 cm of the appliance. Pay special attention
to furnishings and ornaments around the appliance.
• When you use your appliance, the exterior will become hot. Always wear the glove
or use the accessories supplied when filling etc.
Protect yourself and others (especially children!) from burns. Do not leave children
unattended when the appliance is burning.
• Watch your clothing. Synthetic clothing in particular can easily catch fire and burn
intensely.
• Do not approach the appliance with flammable materials or liquids. Any work with
solvents, adhesives etc. in the space heated by the appliance can be very
dangerous.
• It is not allowed to connect the appliance to a flue which is already connected to
another appliance.
•
Check the chimney. Cracks in the chimney may not only lead to damp, st aining
of walls and leaking of smoke, they can also impair the carrying off of smoke .
• Prevent your chimney being soiled from above (birds’ nests etc.) by fitting a suitable
cap to the chimney pot.
• Avoid chimney fires! Have your chimney swept at least once per year - more often
if you use your fire a lot. Prevent excessive deposits of soot inside the chimney by
not burning freshly-cut wood. Instead, burn clean, dry chopped wood.
• Follow the instructions issued by your local fire brigade.
The appliance can be taken in operation if national and local regulations are satisfied.
The required constructive adaptations should be satisfied as well.
• It is essential that the appliance, the flue and combustion air supply are cleaned and
inspected annually by a Barbas dealer/specialist.
The safe operation of the appliance will thus remain guaranteed.
• The appliance is suitable and approved for periodical use.
• The appliance may only be set up if the appliance and location meets the
- national and local installation regulations;
- local fire brigade regulations and required architectural provisions.
• Ensure that the room in which the appliance is situated has adequate ventilation.

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• Wood and wood briquettes may be stoked in the appliance.
Do not use any coal and liquid fuels or fuel gel in the appliance. The appliance is
not intended for use of this fuels and can be dangerous and lead to damage to your
health and may seriously damage the appliance.
• Never use the appliance to burn rubbish.
• Please read all instructions / stickers on and around the appliance.
• Read the “Directions for use” before using the appliance for the first time. When you
first fire up your appliance, there are a number of extra points you should take into
account.
• In transit, some parts of the appliance may have moved from their original place.
Check that the door opens and closes, the brake plates are fitted correctly to the
brackets at the top of the appliance and the heat-resistant panels are fixed to the
walls. Check if there are no foreign objects in the appliance.
• Avoid over-loading (white burning glow), caused, for example, by lengthy burning
with primary air (combustion air supply slider all the way to “ +”) or by burning too
much wood in one go. The appliance can then become over-heated.
• Ask for the local building regulations, before commensing the installation of the
appliance.

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2.2 PREPARATION FOR POSITIONING
Check all functions of the appliance before fitting.
• Check the opening and closing operation of the door.
Turn the handle all the way down:
Door is locked.
Set documentation • Directions for use
• Installation instructions
Attributes • Glove (Heat resistant up to max. 95°C)
• Operating hook / Poker
• Cover plates
N.B. If any part is missing, please contact your dealer.
2 LOCATION
2.1 INCLUDED

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Handle forwards:
The door releases from its lock and can be opened forwards.
For this, use the operating hook supplied.
• Check whether the 2 retardant plates are located correctly in the supports.
• Check the operation of the slider for the regulation of the combustion air intake
(middle below the window).

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• Check whether the ashtray is completely empty.
• Report any defects immediately to your dealer.
• Remove enclosed documents and components from the appliance.
• Important: Decide how to install the appliance.
There are many possibilities !
See also chapter 3.3 Fitting.
Dependent on the type of fireplace where
the appliance is located /installed.

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Connection Possibilities:
I Mounting as insert in an existing fireplace.
In these situations the combustion air inlet is at the front of the appliance.
A Insert, no open space in top of the fireplace.
B Insert, with convection fan and convection set, with open space in top of the
fireplace.
Ventilate the chimney
breast, when it is totally
empty, by placing vents in
the top and bottom of the
chimney breast.

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II Installing as a build-in appliance in an existing or new fireplace.
In this situation it is possible to fit the appliance with a combustion air supply from
the outside through the back or the underside of the appliance.
A Build-in appliance.
C Insert, with open space in top of fireplace.
Convection air through the chimney breast.

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B Build-in appliance, with convection set and convection fan.
C Build-in appliance, with convection fan and convection air through the chimney
breast.

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• Ventilation casing / chimney.
Ensure that the casing/chimney has sufficient ventilation openings (See
Chapter 3 and 4).
= Closed (“break away” discs)
= Open (“break away” discs)
= Grate Ventilation openings chimney breast
= Grate Combustion air supply via wall outlet
Convection set:

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• Opening of 2 convection air outlets.
Have the suitability of the area in which the fire is to be fitted (and the chimney)
approved by a specialist. The space into which the appliance is to be fitted must in no
way be damaged. The appliance must have its own chimney, constructed in compliance
with current legislation.
IMPORTANT : If the appliance is fitted with a convection set, the convection air
outlet openings at the front side of the appliance must be closed
by means of the included 2 cover plates and 4 Allen screws.

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Cover plates convection air.
Convection air outlet openings open.
Convection air outlet openings closed.

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2.3 ACCESSORIES
The following accessories can be supplied by your dealer:
Part. no Accessorie
338223 Convection set General: (for convection air extraction)
Advice:
• Appliance without convection fan:
The use of a convection set is strongly recommended.
• Appliance with convection fan:
The use of a convection set is possible, but not mandatory.
302188 • 1x Flexible aluminium pipe Ø125 mm, L= 3 m (max.)
310178 • 2x Fitting box 135x135 mm
309872 • 2x Convection exit grid, white, 145 x 145 mm
309730 • 2x Collar adaptor Ø125 mm
304040 • 4x Hose clamp Ø125 mm
338377 Built-in frame
338376 Deepened frame
338374 Classic frame
309872 Grate ventilation chimney
310178 Fitting box for grate ventilation chimney
339377 Set of high adjustable feet
339261 2x Cover plate
2.4 HEARTH REQUIREMENTS
The appliance must be placed on a constructional hearth made of solid non-combustible
material, such as concrete or masonry, at least 125 mm thick, including the thickness of
any non-combustible floor and/or decorative surface. Combustible material should not
be placed beneath the constructional hearths unless there is an air-space of at least
50 mm between the underside of the hearth and the combustible material, or the
combustible material is at least 250 mm below the top of the hearth.

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The minimum depth of the constructional hearth is 500 mm. A superimposed hearth on
top of the constructional hearth must have a minimum depth of 225 mm and must be
free of any combustible material. The actual depth of a superimposed hearth is depen-
dent on the installation height of the appliance. The higher the appliance is installed the
deeper the superimposed hearth should be to avoid scorched floor coverings. On the
diagram below the minimum depth of the superimposed hearth in relation to the height
of the appliance can be determined.
Figure 2: Minimum depth of the superimposed hearth in relation to the height
of the appliance
Figure 1: Minimum dimensions appliance
The constructional hearth and a superimposed hearth must have a width extending at
least 150 mm from each side of the appliance.
A = Superimposed hearth
B = Constructional hearth
B
150 mm 150 mm
A
Min. 500 mm
Min. depth
see diagram