barbas Evolux 100-45 Manual

I
Installation and
maintenance manual
Evolux 100-45
Serial number:
Production date:

©
© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
2
Evolux 100-45

C
Contents
1 Declaration of performance......................................................................5
2 About this document................................................................................ 7
2.1 How to work with this document.................................................................................................. 7
2.2 Warnings and cautions used in this document............................................................................ 7
2.3 Related documentation................................................................................................................7
3 Description............................................................................................... 8
3.1 Overview of the appliance............................................................................................................8
3.2 Appliance options.......................................................................................................................11
3.3 Intended use.............................................................................................................................. 12
3.4 Installation examples................................................................................................................. 12
4 Safety.....................................................................................................14
4.1 Safety instructions for installation.............................................................................................. 14
4.2 Safety instructions with regard to the environment....................................................................14
5 Installation..............................................................................................15
5.1 Installation requirements............................................................................................................15
5.1.1 General requirements.....................................................................................................15
5.1.2 Requirements on the installation of the appliance.......................................................... 15
5.1.3 Requirements on the chimney........................................................................................ 16
5.2 Preparation for installation......................................................................................................... 17
5.3 Installation procedure.................................................................................................................17
5.3.1 Install the appliance........................................................................................................ 17
5.3.2 Horizontally align the appliance...................................................................................... 18
5.3.3 Connect the flue gas pipe............................................................................................... 19
5.3.4 Connect the external combustion air supply pipe........................................................... 20
5.3.5 Connect the convection set (optional).............................................................................21
5.3.6 Insulate the appliance..................................................................................................... 23
5.3.7 Build the fireplace............................................................................................................23
5.3.8 Attach a stone bar from a third party supplier (optional)................................................. 26
5.3.9 Final check on the appliance...........................................................................................27
6 Maintenance.......................................................................................... 28
6.1 Appliance................................................................................................................................... 28
6.2 Access to inside of door ............................................................................................................28
6.3 Combustion air supply............................................................................................................... 29
6.4 Convection air system................................................................................................................29
6.5 Chimney.....................................................................................................................................29
6.6 Removal of the baffles............................................................................................................... 30
6.7 Place the baffles........................................................................................................................ 31
6.8 Opti-Air system ......................................................................................................................... 31
Contents
Evolux 100-45
3

7
7 Technical data........................................................................................32
7.1 Technical data............................................................................................................................32
7.2 Connections on Opti-Air system................................................................................................ 34
8 Dimensions ........................................................................................... 35
8.1 Evolux 100-45 with 3-sided frame..............................................................................................35
8.2 Evolux 100-45 with 3-sided frame and convection casing.........................................................36
8.3 Evolux 100-45 with 3-sided frame and air box...........................................................................37
8.4 Evolux 100-45 with 3-sided frame with Opti-Air and convection ventilator................................ 38
8.5 Evolux 100-45 with 3-sided frame and fire screen.....................................................................39
8.6 Evolux 100-45 with 4-sided frame..............................................................................................40
8.7 Evolux 100-45 with 4-sided frame and air box...........................................................................41
8.8 Evolux 100-45 with 4-sided frame and convection casing.........................................................42
8.9 Evolux 100-45 with 4-sided frame with Opti-Air and convection ventilator................................ 43
8.10 Evolux 100-45 with 4-sided frame and fire screen.....................................................................44
8.11 Dimensions decorative stone bar...............................................................................................45
9 Warranty Terms..................................................................................... 46
Contents
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1
1Declaration of performance
1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Distance to combustible materials Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 40
Front = 1500
Insulation thickness floor = 30
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; August 31, 2020 ………………………………………………………………………
(place and date of issue) (Signature)
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
- kW
Pass
Nominal heat output
19.6 kW
Room heating output
19.6 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 303 °C
75.2 %
NPD
Pass
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 3.129.003-0 - CPR-2013/07/01
Evolux 100-45
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2019-05/00011-1
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
CO = 0.05 vol%
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Release of dangerous substances
Pass
Declaration of performance
Evolux 100-45
5

1.
Unique identification code of the product-type
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
3.
Name, registered trade name or registered trade mark
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
authorised representative whose mandate covers the
tasks specified in Article 12(2)
5.
System or systems of assessment and verification of
constancy of performance of the construction product
as set out in Annex V
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7. Declared performance
Fire safety
Distance to combustible materials Minimum distances, in mm
Insulation thickness rear = 100
Insulation thickness sides = 100
Insulation thickness ceiling = 40
Front = 1500
Insulation thickness floor = 30
NPD
Thermal output
Energy efficiency
8.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; October 15, 2020 ………………………………………………………………………
(place and date of issue) (Signature)
Release of dangerous substances
Pass
Emission of combustion products
Mechanical resistance (to carry a chimney/flue)
Surface temperature
Risk of burning fuel falling out
Pass
Declaration of Performance
According to regulation (EU) 305/2011
No. 3.129.003-0-OA - CPR-2013/07/01
Evolux 100-45 Opti-Air
Room heater without hot water supply
Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
Not applicable
System 3
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2020-06/00002-1
Harmonized technical specification
EN13229:2001/A2:2004/AC:2007
Essential characteristics
Performance
CO = 0.07 vol%
Pass
Pass
Nominal heat output
21.9 kW
Room heating output
21.9 kW
Electrical safety
Pass
Cleanability
Pass
Maximum operating pressure
Not applicable
Flue gas temperature at nominal heat output
T = 320 °C
79.2 %
NPD
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Water heating output
kW
Declaration of performance
6
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2
2About this document
This document shows the necessary information to do these tasks on the Evolux 100-45:
• Installation
• Maintenance
This document refers to the Evolux 100-45 as 'the appliance'. This document is an
essential part of your appliance. Read it carefully before you do work on the appliance.
Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
2.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
2.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
2.3 Related documentation
• Installation and maintenance manual
• User manual
About this document
Evolux 100-45
7

3
3Description
3.1 Overview of the appliance
Note:
The appliance is a room-sealed appliance only if combustion air comes from
the outer side of the building through a flexible pipe that is connected to the
combustion air inlet of the appliance. In all other cases the appliance is not a
room-sealed appliance and the data for leak tightness as given in
7 are not
valid.
Front / top view of the appliance
A Door handle
B Glass
C Control lever
DGrate
E Ash tray
F Cast iron panels
K Primary air inlet
S Adjustable feet
U Flue connector
V Convection air outlet
W Fire screen handle
X Frame
Z Door lock handle
Description
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B
Bottom view
G Heat shield (steel)
H Lower baffle (ceramic)
I Upper baffle (vermiculite)
L Secondary air inlet
M Air wash inlet
N Combustion air inlet
O Convection air inlet
S Adjustable feet
Y Chain cover
Description
Evolux 100-45
9

B
Bottom view with convection ventilator / combustion air inlet box
N Combustion air inlet
P Convection ventilator (option)
Q Convection ventilator / Combustion
air inlet box (option)
S Adjustable feet
T Adjustable height frame (option)
Y Chain cover
Description
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Evolux 100-45

B
Bottom view with combustion air inlet box
N Combustion air inlet
R Combustion air inlet box
S Adjustable feet
T Adjustable height frame (option)
Y Chain cover
3.2 Appliance options
Option Description
Combustion air inlet box The appliance can be installed with a combustion air inlet
box to connect a flexible aluminum pipe for the external
combustion air supply. See note.
Combined convection ventilator /
combustion air inlet box
The appliance can be installed with a combined convection
ventilator / combustion air inlet box to connect a flexible
aluminum pipe for the external combustion air supply and
to connect a flexible aluminum pipe for the supply of con-
vection air. See note
Convection set The appliance can be installed with a convection set. The
convection set collects the heated convection air from the
appliance and releases this air into the room. A convection
ventilator / combustion air inlet box is needed for the con-
vection system.
Adjustable height frames The appliance can be installed with 2 adjustable height
frames. With these frames the appliance can be installed
higher from the ground level.
Decorative stone bar A natural stone bar at the front of the appliance.
Stone bar adapter Use this to install a stone bar supplied by a third party sup-
plier.
Opti-Air The appliance can have an electronic combustion control
system, 'Opti-Air'. This system controls the combustion at a
preselected combustion level or to a set room temperature.
Fire screen The appliance can have a safety screen to prevent acci-
dental touching of the hot glass surface.
Description
Evolux 100-45
11

3
3.3 Intended use
The appliance is intended for indoor use to heat the room wherein it is installed. Do not
use it for other purposes.
The appliance is intended for use with wood logs or wood briquettes as fuel. Do not use
other fuels.
The appliance is intended for use with the door closed.
The appliance may only be used at the location that meets the requirements for the
installation of the appliance.
The appliance is intended for intermittent use and is not intended for continuous use.
The appliance is intended to heat the room by direct heating. It is not allowed to connect
the appliance to a central-heating installation.
3.4 Installation examples
Note:
The illustrations shown in this paragraph are typical installation examples.
Installation with combustion air supply from the installation room, without convection
package
A Combustion air inlet
B Chimney breast ventilation air inlet
C Chimney
D Chimney breast ventilation air outlet
E Insulating material
F Air supply to the room
G Adjustable feet
Description
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Installation with external combustion air supply, with convection package and convection
ventilator
A Combustion air inlet
B Convection air inlet
C Chimney breast ventilation air inlet
D Chimney
E Insulating material
F Convection air outlet
G Chimney breast ventilation air outlet
H High adjustable feet (option)
I Flexible aluminum pipe (convection
set option)
Description
Evolux 100-45
13

4
4Safety
4.1 Safety instructions for installation
Warning:
• Installation must be done by a qualified installer.
• Install the appliance in accordance with the following installation
instructions and the national and local applicable regulations.
• Make sure that the area around the fireplace is free of combustible
material at all times. The minimal safe distance is 100 cm.
Caution:
• Install the appliance on a floor with adequate load-bearing capacity. Refer
to chapter
7 for the weight of the appliance.
• It is not allowed to connect the appliance to a flue that is also connected to
another appliance.
• Make sure that the chimney has no creaks and is in general good order.
• Install a suitable cap on the chimney outlet to avoid birds' nests build in the
chimney.
• Parts in the appliance can be moved during transportation. Make sure
these parts are in the correct position. See the User Manual.
• Do not use masking tape on the appliance. Masking tape can damage the
finish of the appliance.
• Do not use fiberglass, rockwool or any other sort of insulation material.
These materials produce a pungent odor and can produce discoloration of
the appliance.
• Make sure that the brickwork is build with a clearing of at least 3 mm
between the sides and the top of the appliance and the brickwork. The
appliance can expand during operation due to heating.
• Make sure that the chimney temperature class is at least T400 sootfire
resistant.
• Do not install the appliance in a room with a ventilation system that makes
pressures below -15 Pa.
4.2 Safety instructions with regard to the environment
• Dispose of the packing materials in an environmentally friendly way.
• Dispose of batteries as chemical waste. (Opti-Air only)
• Dispose of ceramic heat-resistant glass as household waste. Do not dispose of
ceramic heat-resistant glass in a glass recycling container.
• Dispose of an obsolete appliance according to instructions of the authorities or the
fitter.
• Obey the local regulations.
Safety
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5
5Installation
5.1 Installation requirements
5.1.1 General requirements
• Make sure the floor is made of concrete or a solid pedestal of non-combustible
material.
• Make sure the floor can support the weight of the appliance. Refer to chapter
7 for the
weight of the appliance.
• Make sure that the floor temperatures below and in front of the appliance cannot be
higher than 85 °C, during use of the appliance.
The graph shows the minimum depth of a non-combustible floor in front of the
appliance in relation to the installation height of the appliance. If the underside of the
door is 30 cm above the floor, the minimum depth of the non-combustible floor is
approx. 24 cm.
• The non-combustible floor must have a width that extends at least 150 mm from each
side of the appliance.
• Make sure the room where the appliance is installed is properly ventilated.
5.1.2 Requirements on the installation of the appliance
• Do not install the appliance against a combustible rear wall or combustible side wall.
• The appliance must be installed minimum 10 cm from a non-combustible wall.
• If a wooden beam is present above the appliance, make sure it is protected against
direct heat radiation. Make sure to put an insulation plate with a thickness of minimum
30 mm between the wooden beam and the appliance, with an air gap of minimum 1
cm between the insulation plate and the wooden beam.
• Make sure that combustion air can flow into the appliance without obstruction.
• If the appliance is equipped with the optional convection ventilator, the combustion air
must be supplied from outside through a flexible aluminum pipe to the appliance.
• If the appliance is equipped with a convection ventilator and/or Opti-Air, there must be
1 or 2 wall sockets with earth connection. These sockets must be accessible at all
times.
Installation
Evolux 100-45
15

• Make sure the distance between the convection air outlet openings and the ceiling
above is at least 50 cm.
• Make sure the distance between the convection air outlet openings and a neighboring
wall is at least 20 cm.
• The fireplace must have ventilation openings near the bottom and near the top of the
fireplace.
• The total ventilation air inlet openings must have an area of at least 450 cm2. (For
example 2 inlet openings with an area of at least 225 cm2 each.)
• The total ventilation air outlet openings must have an area of at least 450 cm2. (For
example 2 outlet openings with an area of at least 225 cm2 each.)
5
5.1.3 Requirements on the chimney
• Make sure that in case of use of an existing (masonry) chimney, it is in good order and
applicable for the appliance. Ask your dealer or chimney sweeper for advice.
• Make sure the flue system obeys the national and local applicable regulations.
• Do not connect more than one appliance to the same chimney.
• The flue system must have a temperature class designation of at least T400.
• The inner diameter of the existing chimney must be minimum 200 mm.
Important:
If the appliance is fired with the door closed at all times, it is possible to
use a flue with a diameter of 200 mm. If not, use a flue with a diameter of
250 mm.
• Do not use more than 2 bends of 45°.
• The chimney outlet must be at least 5 meter above the top of the appliance.
• The chimney outlet must be at least 40 cm above the top of a sloped roof.
• The chimney outlet must be at least 1 meter above a flat roof.
• The chimney outlet must be free from any objects (buildings, trees, etc.) within a
horizontal range of at least 5 meter.
• Make sure your fire insurance policy covers any damage caused by a chimney fire.
Installation
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5
5.2 Preparation for installation
• The optional convection ventilator and optional Opti-Air system both need a 230 VAC
grounded electrical power supply near the installation location.
Warning:
• The electrical connections must be grounded.
• The electrical connections must be made by a certified electrician.
• Make sure the electrical connections can always be accessed.
• Make sure the door of the appliance opens and closes correctly.
• Make sure the baffles are in the correct position
• Make sure the control lever can move freely to left and to right.
• Make sure the ashtray is empty.
• If applicable, make sure the fire screen moves up and down correctly.
5.3 Installation procedure
Do all the procedures in this section. Optional procedures are indicated with (optional).
5.3.1 Install the appliance
Caution:
Do not lift the appliance with any kind of forklift. This will cause
damage to the underside of the appliance. Only use the carrying tubes to
move the appliance.
Caution:
Do not hold the chain case to move the appliance. This can damage
the door lift mechanism.
Caution:
If the appliance is installed against a flammable rear and/or side wall,
precautions must be taken to prevent accidental fire. Refer to
5.3.7 for a
description of suitable precautions.
1. Install the carrying tubes (Ø38 mm) together with the bracket on the appliance or put
the carrying tubes in the optional adjustable height frames. You can use the carrying
tubes to move the appliance.
Note:
The carrying tubes are not included with the appliance.
2. Install the appliance. Make sure the distance between the appliance and rear wall is
approximately 10 cm minimum.
Installation
Evolux 100-45
17

3. Remove the carrying tubes and - if applicable - the bracket.
C
Caution:
Make sure the screws holding the bracket are put back on the
appliance.
4. Unscrew the screws of the chain cover and remove the cover.
5. Remove the transport protection by cutting the plastic cable tie on the chain wheel.
6. Make sure the chain is correctly on the chain wheels. If not, lift the contra weight a
little and put the chain on the chain wheel.
7. Make sure the door opens and closes correctly.
8. Attach the chain cover on the appliance and tighten the nuts.
9. Make again sure the door opens and closes correctly.
10. Refer to
5.3.7 for measures to be taken when installed against a flammable rear
and/or side wall.
5.3.2 Horizontally align the appliance
Aligning with adjustable feet
1. Adjust the adjustable feet. Use a 13
mm fork spanner.
2. Make sure that the appliance is
installed horizontally. Use a spirit
level.
Installation
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Evolux 100-45

A
Aligning with adjustable height frame
1. Set the frames to the required height.
Use a 10 mm socket spanner for the
4 screws.
Caution:
Make sure each frame is attached with all 4 screws.
2. Adjust the adjustable feet. Use a 13 mm fork spanner.
3. Make sure that the appliance is installed horizontally. Use a spirit level.
5.3.3 Connect the flue gas pipe
The appliance can be connected to steel pipes, double-walled insulated stainless steel
flues and flexible stainless steel flues with an outside diameter of 250 mm.
Caution:
• During operation of the appliance the outer side of the flue system
becomes hot. Refer to the installation instructions of the flue system for
safe installation. Follow these instructions with regard to safe distances to
combustible material.
If the appliance is installed on an unlined, masonry flue with a large diameter, consider
using a flue lining system to improve the performance of the appliance.
It is possible to connect the appliance on a flue with an inner diameter of minimum
200mm. Use a correct adapter on the flue connector.
Important:
If the appliance is fired with the door closed at all times, it is possible to use a
flue with a diameter of 200 mm. If not, use a flue with a diameter of 250 mm
1. Connect the flue to the flue gas connection on the appliance. If necessary use a steel
flue adaptor.
2. If a flexible stainless steel flue is used, secure the flue connection with 2 clamps.
3. If the flue is connected to an existing (masonry) chimney, make sure that the gap
between the flue and the existing chimney is sealed, with ceramic wool or any other
applicable component (ask your flue system supplier for advice)
4. Make sure that all mechanical connections of the flue system are correctly used.
5. Make sure that all of the flue system is gas-tight,
6. Insulate any non-insulated pipes with ceramic insulation wool. Refer to
5.3.6 for the
material requirements.
Installation
Evolux 100-45
19

5
5.3.4 Connect the external combustion air supply pipe
Warning:
Only when the optional convection ventilator / combustion air box or the
combustion air inlet box is used: make sure to remove one of the break out
plates in the combustion air inlet of the box . If you do not obey to do this,
there is a risk of a dangerous situation when firing the appliance.
Note:
• It is possible to install the appliance without external air supply and take
combustion air from the installation room. If so, make sure the combustion
air inlet on the appliance is not blocked and the ventilation air inlets are
according the requirements. Refer to
5.1.2 for dimensions of the ventilation
air openings.
• The appliance is a room-sealed appliance when combustion air comes
from the outer side of the building through a flexible pipe that is connected
to one of these:
• the combustion air inlet of the appliance.
• the combustion air inlet on the combustion air box.
• the combustion air inlet on the convection ventilator / combustion air
box.
• If not connected to one of these three possibilities, the appliance is not a
room-sealed appliance and the data for leak tightness as given in chapter
7 are not valid.
• It is strongly recommended to install a valve in the external combustion air
supply pipe, to avoid debris in the pipe and to avoid water vapor
condensation in the appliance when not in use.
1. Identify the location in the outer wall or in the floor (to a ventilated crawl space) for
the external combustion air supply inlet.
2. Make a hole in the outer wall or floor with at least a diameter of 125 mm.
3. Install a grate in the hole in the outer wall. A grate is not needed when the
combustion air supply comes from the crawl space under the floor.
Installation
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Evolux 100-45