Barco B-10 Mobile LED R9855510 Instruction Manual

B-10 Mobile LED
Installation & maintenance manual
R9855510
R5976956/03
19/06/2007

Barco nv Events
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
PrintedinBelgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as partof the legally stipulated termsof guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.

Table of contents
TABLE OF CONTENTS
1. Safety instructions................................................................................................ 3
1.1 General instructions ................................................................................................................. 3
1.2 ImportantSafetyinstructions........................................................................................................ 4
1.3 SafetyinstructionsforLEDscreensetup........................................................................................... 4
1.4 Safetyinstructionwhendrivingthetrailer........................................................................................... 4
1.5 ImportantWarnings.................................................................................................................. 5
1.6 Specific warnings for diesel-fueled generator ...................................................................................... 5
1.7 Specific warning for the jockey wheel .............................................................................................. 5
2. SystemOverview.................................................................................................. 9
2.1 Introduction .......................................................................................................................... 9
2.2 B-10MobileLEDtiles ............................................................................................................... 9
2.2.1 Functionality................................................................................................................... 9
2.2.2 SLite10XPspecifications....................................................................................................10
2.2.3 DimensionsSLiteXPtile .....................................................................................................11
2.2.4 SLitetileinput/outputports...................................................................................................11
2.3 LEDPro..............................................................................................................................12
2.3.1 Functionality...................................................................................................................12
2.3.2 LED-PRofeatures ............................................................................................................13
2.4 B-10MobileLEDtrailer..............................................................................................................13
2.4.1 Functionality...................................................................................................................13
2.4.2 Dimensions....................................................................................................................14
2.5 B-10 Mobile LED generator .........................................................................................................14
2.5.1 Introduction....................................................................................................................14
2.5.2 Components...................................................................................................................15
2.5.3 Control panel..................................................................................................................16
2.5.4 Starting and using the generator .............................................................................................17
2.5.5 Stopping the generator .......................................................................................................18
2.5.6 About cooling the generator ..................................................................................................18
2.5.7 Protections....................................................................................................................18
2.5.8 Maintenance ..................................................................................................................19
2.5.9 Safetyfortheuser ............................................................................................................19
2.5.10 Spare parts generator ........................................................................................................19
3. SetupoftheB-10MobileLED...................................................................................21
3.1 InstallationoftheB-10MobileLED.................................................................................................21
3.2 PoweringtheB-10MobileLED.....................................................................................................21
3.3 Extending the LED display ..........................................................................................................22
3.4 RotatingtheLEDdisplay............................................................................................................24
3.5 MovedowntheLEDDisplay........................................................................................................24
3.6 Preparing for departure..............................................................................................................25
4. Maintenance,Service.............................................................................................27
4.1 Serviceandmaintenancetable.....................................................................................................27
4.2 Service and Maintenance of the Generator ........................................................................................29
A.DrawingsB10trailer................................................................................................37
A.1 Electricaldrawings...................................................................................................................37
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Table of contents
2R5976956 B-10 MOBILE LED 19/06/2007

1. Safety instructions
1. SAFETY INSTRUCTIONS
Overview
• General instructions
• Important Safety instructions
• Safety instructions for LED screen setup
• Safety instruction when driving the trailer
• Important Warnings
• Specific warnings for diesel-fueled generator
• Specific warning for the jockey wheel
1.1 General instructions
Caution
Setup of the B-10 Mobile LED should be performed only after you are thoroughly familiar with all of the proper safety checks and
setup instructions. To do otherwise increases the risk of hazards and injury to the user.
Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve
mechanical strength of the trailer and hydraulic mast. Consult Barco for assistance with custom applications.
Always follow Barco setup instructions. Contact Barco if you should have any question regarding the safety of an application.
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe use of systems.
Product care
Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deforma-
tion, corrosion and any other circumstances that may affect the proper working of the B-10 Mobile LED.
Barco recommends inspections at regular intervals for the B-10 Mobile LED. If a part of the B-10 Mobile LED is found to have
damage, it must be removed for service or replaced immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
Owner’s record
The part number and serial number are printed on a labels which are stuck on the respective parts. Record these numbers in the
spaces provided below. Refer to them whenever you call upon your Barco custom service engineer regarding this product.
Name Part number Serial number Supplier
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1. Safety instructions
1.2 Important Safety instructions
Instructions:
• Read these instructions.
• Keep these instructions.
• Heed all warnings.
• Follow all instructions.
• IMPORTANT, plug holder clamps must be locked firmly on all controller units and power boxes to prevent the possible ingress
of fluids or solid particles. Replace damaged clamps immediately.
• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer
for further advice should any doubts exist regarding any cleaning procedure.
• Do not block ventilation openings. Install in accordance with the manufacturers instructions.
• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets / plugs are damaged
then replacement of the defective parts must be undertaken immediately.
• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point
where they exit from the apparatus. Replace damaged power/data cords immediately.
• Only use attachments/accessories specified by the manufacturer.
• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this
apparatus when unused for long period of time.
• Refer all servicing to qualified service technicians/personnel. Servicing is required when the B-10 Mobile LED has been dam-
aged in any way, such as hydraulic mast or generator is damaged, the B-10 Mobile LED does not operate normally.
• Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use caution during transporting
to avoid damage by possible tipping.
• Do not make use of the B-10 Mobile LED to climb on the display.
• Do not place a ladder against the display to access the tiles or for other purposes.
• Do not move the trailer when the B-10 Mobile LED display is in the air.
• Do not walk on the roof of the trailer as it has not been designed and reinforced for this purpose.
1.3 Safety instructions for LED screen setup
Overview
• Only trained people are allowed to set up the LED screen
• No people are allowed around or in the trailer during the setup process of the LED Screen.
• Always put the trailer legs out before lifting the screen.
• Always lock the turntable.
• Always use mechanical locks to lock the turntable.
• Maximum wind force = 8 Beaufort. When the wind force is higher than the maximum allowed wind force, bring the screen down
• Always place the safety pins in the mast.
1.4 Safety instruction when driving the trailer
Overview
• Always stick to the local traffic rules.
• Always respect the local motor vehicle inspection for trailer and car.
• Set draw-bar till trailer level.
• Tires pressure: 3,75 bar
• Max weight under coupling: 150 kg
• Maximum driving speed is 90 km/h. Slow down in the bends.
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1. Safety instructions
1.5 Important Warnings
Important warnings
•High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric
shock due to high leakage current, proper grounding of the installation is required.
•Flammable materials:
Keep flammable materials away from theB-10 Mobile LED generator. A lot of energy is transferred into heat. The installation
should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation
must be provided.
•Mains cords:
The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords
are damaged, replace only with new ones. Never try to repair a power cord.
1.6 Specific warnings for diesel-fueled generator
Check before operating the engine
• If the engine is malfunctioning DO NOT operates until repairs are made.
• Be sure all guards and shields are in place before operating the engine. Replace any that are damaged or missing.
• DO NOT start the engine by shorting across starter terminals.
Handling of fuel and lubricants
• Always stop the engine before refueling or lubricating.
• DO NOT smoke or allow flames or sparks in your working area. Fuel is extremely flammable and explosive.
• Never store flammable liquids in the engine compartment.
• Refuel at a well-ventilated and open place. If fuel or lubricants spill, clean up immediately and properly dispose of.
• DO NOT mix gasoline or alcohol with diesel fuel. The mixture can cause a fire.
Fire prevention
• To avoid a fire, be alert for leaks of flammables from hoses and lines. Be sure to check for leaks from hoses and pipes, such
as fuel and hydraulic by following the maintenance check list.
• To avoid a fire, do not short across power cables and wires. Check to see that all power cables and wires are in good condition.
Keep all power connections clean. Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury.
Cautions against burns and battery explosion
• To avoid burns, be alert for hot components during operation and just after the engine has been shut off. Such as the muffler,
muffler cover, radiator, piping, engine body, coolants, engine oil, etc.
Conducting safety checks and maintenance
• Maintenance of the generator is only to be performed by a specialized service technician.
• When performing safety checks or engine service, be sure the engine is level and well supported. Use approved stands de-
signed for this type of service.
• Check or conduct maintenance after the engine, radiator, muffler, or muffler cover has cooled off completely.
• When service is performed with two or more people present, take care to perform all work safely. Be aware of their location
especially when starting the engine.
1.7 Specific warning for the jockey wheel
About the load
A jockey wheel has a maximum allowed load of 250 Kg. When the load is exceeded, the jockey wheel and the folding system get
damaged.
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1. Safety instructions
What is a faulty operation
• Levelling the trailer by first placing the rear stabilizers. This way almost the half of the weight of the total trailer (1800 Kg) rests
on the jockey wheel.
Image 1-1
Wrong way to level trailer
• Unhitching the trailer by first retracting the front stabilizers.
Image 1-2
Wrong way to level trailor
The good way of working, setting up the vehicle
• Unhitch the vehicle from the puller vehicle.
• Extend the front stabilizers first.
• Retract the jockey wheel completely.
• Extend the rear stabilizers and level the vehicle.
Image 1-3
Correct way to setup
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1. Safety instructions
The good way of working, building off the vehicle
• Retract the rear stabilizers first and then the front stabilizers till none of them touch the ground.
• Turn the jockey wheel downwards till the wheel touches the ground. Do not lift the trailer at the front side !
• Bring the draw bar to the height of the ball coupling in such a way that the trailer has exactly the same height at the front and
at the rear.
• Lift the draw bar a little with the jockey wheel and couple to the trailer.
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1. Safety instructions
8R5976956 B-10 MOBILE LED 19/06/2007

2. System Overview
2. SYSTEM OVERVIEW
Overview
• Introduction
• B-10 Mobile LED tiles
•LEDPro
• B-10 Mobile LED trailer
• B-10 Mobile LED generator
2.1 Introduction
Overview
The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with
a3500kgtowingcapacity.Allelectronicsarestoredproperlyandcompactwhentraveling.
Image 2-1
Trailer side view
LED tiles used in the B-10 Mobile LED are SLite10 XP tiles with pixel pitch of 10mm, in a 4x4 configuration (9.6m2 - 103.3ft2) and
typically designed for outdoor use.
When arriving on the event location, the B-10 Mobile LED can easily be set up. The wall itself slides out of the trailer by means of a
hydraulic system. There is no need for trusses and structures to be set up. The screen can be turned around 360 degrees, allowing
you to adjust the display to face the audience.
The B-10 Mobile LED contains a diesel-fueled generator. No external power supply is required, and it comes with a Barco LED-PRO
or D320 Digitizer for high quality image processing.
The following topic enumerates all different components of a B-10 Mobile LED solution and describe their
functionality in the system. FOR MORE DETAILED INFORMATION ON THESE COMPONENTS PLEASE REFER
TO THEIR RESPECTIVE MANUAL.
2.2 B-10 Mobile LED tiles
2.2.1 Functionality
Overview
The B-10 Mobile LED is with outdoor SLite 10 XP tiles. The SLite XP can overlay video and data sources in their native quality.
A unique video processing feature enables the creation of a visual resolution quasi double the physical resolution defined by the
cluster of LED’s spread on the surface of the display. The SLite XP is an IP65 rating rugged module.
R5976956 B-10 MOBILE LED 19/06/2007 9

2. System Overview
Image 2-2
All tiles are connected in series via a data path. Each tile picks out a part of the video information of the data stream on the data
path and processes this information for displaying on its LED’s.
2.2.2 SLite 10 XP specifications
Specifications
Visual Resolution 10.18 mm
Physical Resolution 20.36 mm
Brightness 6500 NIT
Calibrated Brightness 5500 NIT (calibrated at 6500°K)
LED configuration 2R, 1G, 1B
LED density 9646/m² (896/ft²)
5808/panel (88 x 66)
Hor. viewing angle 120°
Vert. viewing angle 60°
Contrast ratio 2000:1 at 200 lux
Lifetime 50 000 h (full white - half brightness)
100 000 h (typical use)
Power consumption maximum: 680 W / Tile
average: 170 W / Tile
Weight / Tile 40 kg (88.2 lbs) excluding structure
Processing 14 bit
Colors 4.4 trillion
Refresh rate >2000Hz(PAL/NTSC)
Ruggedness IP 65
Temperature range operating: -20 - 40°C (-4 - 104°F)
storage: -20 - 60°C (-4 - 140°F)
Humidity operating: 10 - 99%
storage: 10 - 99%
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2. System Overview
D320 input compatibility S-Video, Composite, YUV, RGB, SDI, HDSDI, Data DVI up to UXGA
Certifications ETL,CE,CEBEC,TUV,FCCclassA
Tile dimensions width: 896mm (35.3")
height: 672mm (26.5")
depth: 248mm (9.8")
Order Information R9004170
2.2.3 Dimensions SLite XP tile
SLite XP tile dimensions
896
248
710
560
672
180
Image 2-3
Dimensions given in millimeters.
2.2.4 SLite tile input/output ports
Location input/output ports
There are four connection ports on the back of each SLite tile. Two power ports and two data ports. All ports are waterproof and
located on the ’Connection module’.
The data ports consist of two waterproof MDR connectors at the right side of the connection module. The data is coming in on the
lower right MDR connector of the connection module. The upper right MDR connector is used to loop the data through.
The power ports consist in one waterproof C19 connector in the lower left corner and one waterproof C20 connector in the upper
left corner of the connection module, respectively used for power input and power output.
R5976956 B-10 MOBILE LED 19/06/2007 11

2. System Overview
B
C
A
D
E
Image 2-4
SLite input/output ports.
A Connection module.
B Power input port.
C Power output port.
D Data input port.
E Data output port.
A
Image 2-5
A Plug holder clamp.
CAUTION:The SLite input/output ports can only be used in conjunction with Barco’s outdoor cables for LED-
walls. Do not use any other cables then those specified.
CAUTION:Dummy plugs must be placed on unused connection ports of the connection module and all plug
holder clamps must be locked firmly.
2.3 LED Pro
2.3.1 Functionality
Overview
The Barco LED-PROTM is a powerful all-in-one signal processor that accepts a wide range of video input signals and processes
them to drive Barco LED Displays. The LED-PROTM allows you to scale visual sources, mix and match them in any way while still
maintaining a high quality picture. The unit is a high performance digital video scaler, scan converter, standards converter, switcher
and transcoder in one. The LED-PROTM is the ideal solution for converting RGB, HDTV, component, S-Video, composite (NTSC,
PAL and SECAM), SDI, DVI, and HD-SDI for use with the B-10 Mobile LED.
The LED-PROTM has an advanced feature set that includes:
• universal inputs
• aspect ratio conversion
• memory presets
•test
patterns
• Lock to Source
• picture adjustments
• motion adaptive de-interlacing
• 3:2 and 2:2 pull down detection
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2. System Overview
Image 2-6
LEDPRo
2.3.2 LED-PRo features
Overview
• Three universal inputs accept RGBHV/RGBCs/RGsB computer video, component video (STD or HDTV), SVideo, or composite
video with loop-through
• SD SDI/HD-SDI input.
• DVI-I connectors support both universal analog and DVI input with loop-through.
• DVI output connector for Barco LED Display interface.
• Input Video detection and Auto-acquisition. LED-PROTM will auto detect and match input video to stored formats or user
configurations.
• Aspect ratio conversion and adjustments
• Pan and zoom
• Freeze
• 10-Bit processing
• De-interlacing modes: Motion Adaptive and Field to Frame
• 3:2 pulldown detection for NTSC and 2:2 film detection for PAL video sources
• Decodes NTSC, PAL, and SECAM
• Ethernet connector for real-time control
• Vertical lock (Lock to Source) eliminates image tears and other artifacts in scaled motion video by eliminating frame rate con-
version
• 64 independent input configuration memory presets
• Motion adaptive de-interlacing for HDTV inputs
• Low Video Delay
2.4 B-10 Mobile LED trailer
2.4.1 Functionality
Overview
The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with
a 3500 kg towing capacity. All electronics are stored properly and compact when traveling. When arriving to the event location The
LED-wall can easily be put out of the trailer by means of a hydraulic mast and simple lever-control. There is no need for trusses and
structures to be set up. The screen can then be turned around 360 degrees, allowing you to adjust the display to face the audience.
R5976956 B-10 MOBILE LED 19/06/2007 13

2. System Overview
2.4.2 Dimensions
Overview
4240
2112
2500
2385
2688
3584
Image 2-7
Dimensions
2.5 B-10 Mobile LED generator
2.5.1 Introduction
Overview
Please read this section carefully before using the generator. If you act as stated in this section, your generating set will guarantee
you a smooth functioning time after time.
First read the engine and alternator manual supplied with each generating set. Here you will find more information about the use,
the maintenance and the dangers in case of improper use.
All data in this manual are based on the standard version type EPS183TDE. Generating sets with options can have slightly different
data. Contact your dealer for more info about this.
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2. System Overview
2.5.2 Components
Overview
• Type: EPS183TDE
• Power: 3 x 400V : 18kVA, 1 x 230V : 6kVA
• Alternator: Leroy Somer LSA37M8 with AVR (brush less)
• Engine: KUBOTA D1105, 3-cylinder, 1123cm³, 3000 rpm, water-cooled
• Content of fuel tank: 63 liters
• Fuel type: diesel
• Dimensions: 150 x 64 x 90 cm
• Weight: 425 kg
• Noise level: LwA 93
Image 2-8
Control panel generator
Please refer to the Diesel Motor and Alternator manual for more detail on these components.
The main components of the generating set are: the water-cooled KUBOTA diesel engine 3000rpm for EPS183TDE, the alternator,
the control panel, the silenced canopy and the chassis.
Engine and alternator specifications can be found in the engine and alternator manual supplied with each generating set.
The chassis of the generator serves as fuel tank and contains the fuel filler cap, the mechanic fuel level meter, the fuel drain cap (for
cleaning of fuel tank), 4 fixation holes (for fixed mounting of the genset), the battery support and the fixing support for the (manual)
oil drain pump.
The silenced canopy of the generator contains: one central lifting eye, 2 plastic inspection hatches in the top cover for the radiator
filler cap and oil filler cap, two doors with lock (for normal maintenance), a control panel, an inspection hatch for the battery, a cold
air intake grid, a hot air exhaust grid.
The exhaust goes through the hot air exhaust grid. The whole of this is mounted on 4 anti vibration engine suspensions ( Type
RAEM 350 A ) to prevent vibrations to be transferred to the trailer and permit a more comfortable use of the machinery.
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2. System Overview
2.5.3 Control panel
Description
Image 2-9
Control panel
The control panel of the EPS8DE consists of:
• Starting key (off / on / glow / start)
• Pilot lamp green (contact on / off), lamp lights up when contact on
• Pilot lamp red (charging current battery), lamp lights up when battery is not being charged
• Hours counter
• 1 fuse ( 2A ) hours counter
• Measuring unit , 3-fases for voltage, frequency en current
• Voltage presence indicator ( 3-fases )
• 3 fuses ( 2 A ) for mentioned above
• Main breaker 25A 4p
• Earth leakage protection 40A 4p,300mA, class A
• 1 x breaker 16A 2p/C/10kA (electronics)
• 1 x breaker 16A 2p/C/10kA (hydraulics )
• 1 x breaker 10A 2p/C/10kA (lights)
• 4 x breaker 16A 2p/C/10kA (video screen)
• 1 x socket CE 16 (electronics)
• 1 x socket CE 16 (hydraulics)
• 1 x socket CE 16 (lights)
• 1 x Tour mate multiconnector female chassis ( supply video )
• Earth connection point
•Emergencystop
• 32A CEE free socket (power from generator set)
• 32A CEE plug panel mount (supply to power distribution box) possibility to provide power from auxiliary device (grid)
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