Barco CLM W6 User manual

CLM W6/HD6
Service Manual

Barco nv Events
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com

This manual applies to Barco CLM W6/CLM HD6 projection system. The manual helps you
to get a brief description of basic technical information in service and maintain the product.
Your customers will be appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will be appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything
which is complex or is not mentioned in the troubleshooting.
Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
CLM W6/CLM HD6 Service Manual
Copyright Jan. 2012
All Rights Reserved
Manual Version 3.0
Preface

CLM W6/CLM HD6 Jan 31, 2012 I
Table of Content
Chapter 1 Introduction
Highlight 1-1
System block diagram 1-4
Main board connection diagram 1-5
Chapter 2 Disassembly Process
Equipment Needed & Product Overview 2-1
Disassemble Projector Lens 2-2
Disassemble I/O COVER 2-3
Disassemble Main Board Module 2-5
Disassemble Lamp Module 2-8
Disassemble Color Wheel Module 2-10
Disassemble Front Cover Module 2-12
Disassemble Front Cover Shielding 2-14
Disassemble Top Cover 2-15
Disassemble Top Cover Shielding 2-15
Disassemble Keypad Board Module 2-16
Disassemble Connector Board 2-18
Disassemble Right Lamp Driver 2-22
Disassemble Dual lamp blower module 2-25
Disassemble Front dual lamp blower module 2-28
Disassemble ROD and DA blower module 2-30
Disassemble Blower Bracket 2-31
Disassemble Engine Module 2-32
Disassemble Fan (70*20) 2-42
Disassemble LVPS Module 2-45

II CLM W6/CLM HD6 Jan 31, 2012
Table of Content
Disassemble Left Lamp Driver 2-45
Disassemble Fan Module (120X120X25 mm) 2-48
Disassemble Fan Module (105X32 mm) 2-49
Disassemble Blower Module (60X25 mm) 2-51
Disassemble Right Air Vent 2-52
Disassemble Left Air Vent 2-52
Disassemble Bottom Cover Module 2-53
Rod Adjustment 2-56
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Equipment Needed 3-3
Main Procedure 3-4
Power Troubleshooting 3-5
Image Performance Troubleshooting 3-7
Remote Control Troubleshooting 3-11
Network Troubleshooting 3-12
Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Service Mode and Hidden Menu 4-1
OSD Reset 4-2
Reset Lamp Hour 4-2
Test Condition 4-3

CLM W6/CLM HD6 Jan 31, 2012 III
Table of Content
Test Inspection Procedure 4-5
PC Mode 4-6
Calibration 4-9
Video Performance 4-11
Keystone Test 4-12
PIP Function Test 4-13
Network Function Test 4-13
Others 4-17
Chapter 5 Firmware Upgrade
Section 1: System Firmware Upgrade
Equipment Needed 5-1
Firmware Upgrade Procedure 5-2
Section 2: Network Firmware Upgrade Procedure
Equipment Needed 5-6
Read Projector IP 5-7
Network Setting 5-8
PC Hardware Link 5-9
Section 3: Re-write Serial Number
Equipment Needed 5-11
Re-write Serial Number Procedure 5-12
Appendix A Exploded Image I
Appendix B (S/N Denition) I

1-1
CLM W6_CLM HD6 Jan 31, 2012
Chapter 1 Introduction
1. Introduction
1-1 Highlight
No Item Description
1 Dimensions (L x W x H) • 550 x 436 x 236 (mm)
2 Weight • < 25 Kg
3 Power Supply Meets Japanese power distribution requirements: Mains voltage range: 100V-240V (+/- 10%)
Mains frequency range: 50Hz/60Hz
4 Keystone correction • +/-30 degree
5 Brightness
Brightness with Different Optional Lens:
• WT91-Wide: Typical 6000 lm
• WT91-Tele: Typical 5344 lmTypical 5344 lm
• WT93-Wide: Typical 5648 lm: Typical 5648 lm
• WT93-Tele: Typical 52�1 lm: Typical 52�1 lm
• WT96-Fixed:Typical 5896 lm:Typical 5896 lm
• WT95-Wide: Typical 5�06 lm: Typical 5�06 lm
• WT95-Tele: Typical 3926 lm: Typical 3926 lm
• WT94-Wide: Typical 5404 lm: Typical 5404 lm
• WT94-Tele: Typical 3812 lm: Typical 3812 lm
6 Throw ratio
• For CLM W6:
WT96 (Fixed Lens) ≈ 0.81
WT93 (Wide Zoom) ≈ 1.27-1.52
WT91 (Standard lens) ≈ 1.52-2.03
WT95 (Standard Zoom) ≈ 2.03-3.85
WT94 (Long Zoom) ≈ 3.85-7.32
• For CLM HD6:
WT96 (Fixed Lens) ≈ 0.77
WT93 (Wide Zoom) ≈ 1.2-1.45
WT91 (Standard lens) ≈ 1.45-1.94
WT95 (Standard Zoom) ≈ 1.94-3.67
WT94 (Long Zoom) ≈ 3.67-6.98

1-2 CLM W6_CLM HD6 Jan 31, 2012
Chapter 1 Introduction
No Item Description
� Projection lens
• Standard lens (WT91) ≈ 1.45-1.94 (WUXGA),
1.52-2.03 (WXGA), Zoom Ratio : 1.33X
• Fixed Lens (WT96) ≈ 0.77 (WUXGA), 0.81 (WXGA)
• Wide Zoom (WT93) ≈ 1.20-1.45 (WUXGA),
1.27-1.52 (WXGA), Zoom Ratio : 1.2X
• Standard Zoom (WT95) ≈ 2.0-3.80 (WUXGA),
2.03-3.85 (WXGA), Zoom Ratio : 1.9X
• Long Zoom (WT94) ≈ 3.67-6.98 (WUXGA),
3.85-7.32 (WXGA), Zoom Ratio : 1.9X
8 Lamp life • Total hours needed to decrease the lumens of the test sample’s median lamp to 50% of original value:
1500 (Normal), 2000(ECO)
9Terminal
• Computer In x2, VESA (HD15) Blue, Female
• Monitor out x1, VESA (HD15) black, Female
• HDMI, version 1.3v x2
• CVBS In (Composite Video) RCA connector (Y), Female x1
• SVHS In (S-Video), 4-pin mini DIN, Female x1
• Provides S-Video input x1
• BNC RGBHV, BNC 75ohm Females x1 sets
• DC output. 3.5mm jack, Female x1,
Volts: 12v Amps: 250ma Max
• 9-pin RS232 male (d-sub) x1
• RJ45
10 Input single
• Hsync Frequency: 15 ~ 91.1 kHz
• Vsync Frequency: 43 ~ 85 Hz
• Video Signal RGB (PC)
Analog RGB: 0.7Vp-p, 75 ohm
Analog RGB: 1Vp-p, 75 ohm, Sync. Signal
Separate TTL H,V Sync.
Composite TTL Sync.
• Video
Composite video: 1Vp-p,�5 ohm
S-video Luminance: 0.714Vp-p,75 ohm
S-video Chrominance: 0.286Vp-p,75 ohm

1-3
CLM W6_CLM HD6 Jan 31, 2012
Chapter 1 Introduction
No Item Description
11 DMD chip
• DMD TYPE-A 1280x800 PIXEL 0.65” WXGA-800 2xLVDS
“TI” (for CLM W6)
• DMD TYPE-A 1080P 0.65” 2xLVDS (for CLM HD6)
12 Native resolution • 1280x800 WXGA (for CLM W6)
• 1920x1080 1080P (for CLM HD6)
13 Video compatibility
• Standards :
NTSC, NTSC4.43
PAL/PAL-M/PAL-N/SECAM
SDTV compatible (480i/p, 5�6i/p)
HDTV compatible (�20p, 1080i, 1080p)
14 Computer compatibility Apple® Macintosh®, iMac®, and VESA Standards:
WUXGA, UXGA, SXGA+, SXGA, WXGA, XGA, SVGA, VGA
15 Color Wheel
• Standard:
5-segment: R:80°/Y:30°/G:84°/W:90°/B:76°
• Optional:
6-segment: R:100°/C:23°/B:72°/G:90°/M:30°/Y:45°
16 Lamp • OSRAM 2xP-VIP 330W/1.0 E20.9 x2
1� System controller
• CLM HD6:
DUAL TI DDP 3021
• CLM W6
TI DDP 3020F
18 Cooling system
• - Advanced Air Flow
- Eleven fans with system acoustic noise level
- Temperature control circuits with adaptive fan rotational
speeds
- Maximum touch temperature meets UL60950-1
19 Temperature • Operating: 5°C -- 35°C

1-4 CLM W6_CLM HD6 Jan 31, 2012
Chapter 1 Introduction
1-2 System block diagram

1-5
CLM W6_CLM HD6 Jan 31, 2012
Chapter 1 Introduction
1-3 Main board connection diagram

2-1
CLM W6_CLM HD6 Jan 31, 2012
Chapter 2 Disassembly Process
2. Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :105
2. Screw Bit (+) :107
3. Screw Bit (-) :107
4. Hex Sleeves 5 mm
5. Tweezers
6. + NO.0 Screwdriver
7. Knife
8. Projector
* Caution:
-This process is protective level II. Operators should wear electrostatic chains.
-The unit should be powered down and disconnected from mains.
 -WhendisassembleEnginemodule(2-18),pleasenoticethatitrequirespecic  
environmental conditions (clean room).

Chapter 2 Disassembly Process
2-2 CLM W6_CLM HD6 Jan 31, 2012
3. Hold projector lens, remove it carefully.
Repair note: - Please hold lens module in the
right way.
- Be careful not to dirty the glass
of the lens module.
- Be careful not to touch the motor
of the lens module
2-2 Disassemble Projector
Lens
1. Open one cover on the front cover (red
square).
2. Pull up the lens handle (yellow arrow).
Projector Lens
Wrong Right

Chapter 2 Disassembly Process
2-3
CLM W6_CLM HD6 Jan 31, 2012
2-3 Disassemble I/O COVER
1. Unscrew 17 black screws (yellow
circle) and 8 hex screws (red circle)
to disassemble I/O cover.
2. Unplug 2 connectors (red square).
Repair note: - Please arrange the two wires,
when assemble I/O cover.
3. Use a tweezers to open 1 clip (yellow
square).
4. Remove front IR sensor board.
5. Unscrew 2 screws (yellow circle),
remove IR cover.
IR IR Cover

Chapter 2 Disassembly Process
2-4 CLM W6_CLM HD6 Jan 31, 2012
6. Unscrew 6 screws (yellow circle),
remove LED module.
Repair note: - Please stick the 6 mylar (red
square) as it was when assemble
LED module.
7. Unplug 3 connectors (yellow square),
remove LED cable.
8. Open 6 clips (red square), separate
LED light Bar and LED light holder.
9. Disassemble I/O cover.
LED light holder
LED light Bar

Chapter 2 Disassembly Process
2-5
CLM W6_CLM HD6 Jan 31, 2012
2. Unscrew 7 screws (yellow circle) and
unplug 4 connectors (red square).
2-4 Disassemble Main Board
Module
1. Unscrew 9 black screws (red circle) to
remove Main board door.

Chapter 2 Disassembly Process
2-6 CLM W6_CLM HD6 Jan 31, 2012
3. Pull up main board vertically.
Repair note: - When pulling up main board,
please note that there are two
connectors in the red dotted line
position.
4. Disassemble main board module.
For CLM HD6:
Unplug 1 connector (yellow square)
and other 3 connectors (blue square)
on the opposite side.
Remove main board.
For CLM W6:
Unplug 1 connector (yellow square) and
other 4 connectors (red square) on the
opposite side.
Remove main board.
CLM W6
CLM HD6
Up

Chapter 2 Disassembly Process
2-7
CLM W6_CLM HD6 Jan 31, 2012
5. Unscrew 2 screws (yellow circle) to
disassemble LAN board.
6. Unscrew 2 hex screws (red circle) and
1 screw (orange circle) to disassemble
Ethernet board.
LAN Board
Ethernet Board

Chapter 2 Disassembly Process
2-8 CLM W6_CLM HD6 Jan 31, 2012
7. Unscrew 2 hex screws (yellow circle).
8. Dissemble main board.
2-5 Disassemble Lamp
Module
1. Loosen 2 "-" screws (red circle).
2. Pull the lamp door along the yellow dotted
line.

Chapter 2 Disassembly Process
2-9
CLM W6_CLM HD6 Jan 31, 2012
4. Loosen 4 "-" screws (yellow circle) to
disassemble lamp.
3. Loosen 4 "-" screws (orange circle) to
disassemble lamp cover.