Barco Galaxy NH-12 User manual

Galaxy NH-12
Service manual
R9040400
R59770141/00
20/02/2008

Barco nv Simulation Products
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Copyright ©
All rights reserved. No parts of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user is encouraged to try to correct the interference by one or more of the following measures.
Introduction to the user :
If this equipment does cause interference to radio or television reception, the user may try to correct the interference by one or more of the
following measures :
• Re-orientation of the receiving antenna for the radio or television.
• Relocate the equipment with respect to the receiver.
• Plug the equipment into a different outlet so that the equipment and receiver are on different branch circuits.
• Fasten cables connectors to the equipment by mounting screws.
The use of shielded cables is required to comply within the limits of Part 15 of FCC rules and EN55022.

Table of contents
TABLE OF CONTENTS
1. Safety guidelines................................................................................................... 5
1.1 Safety Instructions.................................................................................................................... 5
1.2 UV radiation........................................................................................................................... 7
2. Spare parts .......................................................................................................... 9
2.1 Recommended spare parts .......................................................................................................... 9
2.2 Non recommended spare parts . . .................................................................................................... 9
2.3 Covers ...............................................................................................................................10
2.4 Service kits...........................................................................................................................10
2.5 Fans..................................................................................................................................10
2.6 Lamps................................................................................................................................ 10
3. General information...............................................................................................11
3.1 Conventions ......................................................................................................................... 11
3.2 Abbreviations ........................................................................................................................ 11
3.3 General instructions ................................................................................................................. 12
3.3.1 Connector instructions ........................................................................................................12
3.3.2 Wires and cable ties ..........................................................................................................12
3.3.3 EMC shielding clamps........................................................................................................13
3.4 Tools .................................................................................................................................13
4. Covers...............................................................................................................15
4.1 Overview of the covers..............................................................................................................15
4.2 Cable basket......................................................................................................................... 15
4.2.1 Removing the cable basket...................................................................................................15
4.2.2 Installing the cable basket . ...................................................................................................16
4.3 Rear cover ........................................................................................................................... 17
4.3.1 Removing the rear cover ..................................................................................................... 18
4.3.2 Installing the rear cover.......................................................................................................18
4.4 Top cover ............................................................................................................................ 19
4.4.1 Removing the top cover ......................................................................................................20
4.4.2 Installing the top cover........................................................................................................21
4.5 Lamp start cover.....................................................................................................................22
4.5.1 Removing the lamp start cover...............................................................................................22
4.5.2 Installing the lamp start cover ................................................................................................23
4.6 Folding mirror cover .................................................................................................................24
4.6.1 Removing the folding mirror cover ...........................................................................................25
4.6.2 Installing the folding mirror cover . . .. . ........................................................................................ 26
4.7 Engine fan cover.....................................................................................................................26
4.7.1 Description of the engine fan covers .........................................................................................27
4.7.2 Removing engine fan cover 1 ................................................................................................27
4.7.3 Installing the engine fan cover 1..............................................................................................28
4.7.4 Removing engine fan cover 2 ................................................................................................29
4.7.5 Installing the engine fan cover 2..............................................................................................30
5. Software.............................................................................................................31
5.1 Projector software (firmware) .......................................................................................................31
5.1.1 Description of the projector software (firmware) .............................................................................31
5.1.2 Projector software version....................................................................................................31
5.1.3 Upgrading the projector software.............................................................................................31
5.2 Desktop Integration software........................................................................................................34
5.2.1 Description of the Desktop Integration software.............................................................................34
5.2.2 Desktop Integration software version ........................................................................................34
5.2.3 Upgrading the Desktop Integration Software ................................................................................34
6. Projector layout....................................................................................................35
6.1 Board location .......................................................................................................................35
6.2 Component location .................................................................................................................36
7. Electronic parts and servicing procedures...................................................................39
7.1 Mains input. . . ........................................................................................................................39
7.1.1 Mains switch ..................................................................................................................39
7.1.2 Mains filter.....................................................................................................................41
7.1.3 Mains pulse filter..............................................................................................................42
7.1.4 Mains fuses ...................................................................................................................44
7.2 Universal 12V power box............................................................................................................44
7.2.1 Description of the power box .................................................................................................45
7.2.2 Diagnostics of the power box.................................................................................................48
7.2.3 Removing the power box .....................................................................................................48
7.2.4 Installing the power box.......................................................................................................51
7.3 X-fan supply .........................................................................................................................53
7.3.1 Description of the X-fan supply...............................................................................................53
7.3.2 Removing the X-fan supply ...................................................................................................54
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Table of contents
7.3.3 Installing the X-fan supply . ...................................................................................................56
7.4 Lamp info receiver................................................................................................................... 57
7.5 Lamp power supply (LPS) . ..........................................................................................................60
7.5.1 Description of the LPS........................................................................................................60
7.5.2 Removing the LPS............................................................................................................61
7.5.3 Installing the LPS .............................................................................................................62
7.5.4 Replacing the Light feedback board. . ........................................................................................62
7.6 Start pulse generator (SPG) ........................................................................................................65
7.6.1 Description of the SPG .......................................................................................................65
7.6.2 Diagnostics of the SPG .......................................................................................................66
7.6.3 Removing the SPG ........................................................................................................... 66
7.6.4 Installing the SPG .............................................................................................................67
7.7 Input module .........................................................................................................................69
7.7.1 Description of the input module .............................................................................................. 69
7.7.2 Removing the input module ..................................................................................................70
7.7.3 Installing the input module . . .................................................................................................. 71
7.7.4 Construction of the input module . . . . . ........................................................................................73
7.7.4.1 Analog input layer ......................................................................................................73
7.7.4.1.1 Description of the analog input layer . ...........................................................................73
7.7.4.1.2 Removing the analog input layer ................................................................................ 73
7.7.4.1.3 Installing the analog input layer..................................................................................74
7.7.4.2 DVI / D15 input layer . ..................................................................................................75
7.7.4.2.1 Description of the DVI / D15 input layer .........................................................................76
7.7.4.2.2 Removing the DVI / D15 input layer .. ...........................................................................76
7.7.4.2.3 Installing the DVI / D15 input layer .. . ...........................................................................77
7.7.4.3 Output and communication layer ......................................................................................78
7.7.4.3.1 Description of the output and communication layer.............................................................78
7.7.4.3.2 Removing the output and communication layer................................................................. 79
7.7.4.3.3 Installing the output and communication layer ..................................................................80
7.7.4.4 Stereo input/output layer...............................................................................................81
7.7.4.4.1 Description of the stereo input/output layer . .................................................................... 81
7.7.4.4.2 Removing the stereo input/output layer .........................................................................82
7.7.4.4.3 Installing the stereo input/output layer...........................................................................83
7.7.4.5 Optional input layer. . . .................................................................................................. 84
7.7.4.5.1 Optional input layer ..............................................................................................85
7.7.4.5.2 Removing the optional input layer ............................................................................... 85
7.7.4.5.3 Installing the optional input layer ................................................................................ 85
7.8 Desktop input board .................................................................................................................86
7.8.1 Description of the desktop input board .......................................................................................86
7.8.2 Removing the desktop input board . . . ........................................................................................87
7.8.3 Installing the desktop input board . .. . ........................................................................................ 88
7.9 LCD module .........................................................................................................................89
7.10 LVDS interface.......................................................................................................................90
7.10.1 Description of the LVDS interface ............................................................................................90
7.10.2 Removing the LVDS interface ................................................................................................90
7.10.3 Installing the LVDS interface .................................................................................................92
7.11 Pixel map processor (PMP).........................................................................................................93
7.11.1 Description of the PMP .......................................................................................................93
7.11.2 Diagnostics of the PMP .......................................................................................................94
7.11.3 Removing the PMP ...........................................................................................................95
7.11.4 Installing the PMP.............................................................................................................96
7.12 Engine Controller ....................................................................................................................98
7.12.1 Description of the engine controller .. ........................................................................................98
7.12.2 Removing the engine controller ..............................................................................................99
7.12.3 Installing the engine controller...............................................................................................100
7.13 Preformatter ........................................................................................................................101
7.13.1 Description of the preformatter ..............................................................................................101
7.13.2 Diagnostics of the preformatter..............................................................................................102
7.13.3 Removing the preformatter ..................................................................................................103
7.13.4 Installing the preformatter . . .................................................................................................105
7.14 Formatter ...........................................................................................................................106
7.15 Motor connector board .............................................................................................................108
7.16 Lens shift safety switch.............................................................................................................109
7.17 Front IR receiver....................................................................................................................110
7.18 Local keypad / IR receiver..........................................................................................................111
7.19 Lamp temperature sensor. . ........................................................................................................113
7.20 Ambient temperature and pressure sensor. .......................................................................................113
7.21 CLO / LFR sensor ..................................................................................................................115
8. Optical parts and servicing procedures..................................................................... 117
8.1 Description of the optical path......................................................................................................117
8.2 Lamp................................................................................................................................118
8.2.1 Lamp description.............................................................................................................118
8.2.2 Removing the lamp ..........................................................................................................118
8.2.3 Installing the lamp............................................................................................................120
8.3 Cold mirror..........................................................................................................................121
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8.3.1 Removing the cold mirror....................................................................................................122
8.3.2 Installing the cold mirror .....................................................................................................122
8.4 Infitec wheel assembly .............................................................................................................123
8.4.1 Description of the Infitec wheel assembly. ..................................................................................123
8.4.2 Removing the Infitec wheel assembly.......................................................................................123
8.4.3 Installing the Infitec wheel assembly . .......................................................................................124
8.5 Infitec filter ..........................................................................................................................125
8.5.1 Description of the Infitec filter................................................................................................125
8.6 Optical relay ........................................................................................................................126
8.7 Light pipe ...........................................................................................................................128
8.7.1 Description of the light pipe..................................................................................................129
8.7.2 Removing the light pipe......................................................................................................129
8.7.3 Installing the light pipe .......................................................................................................130
8.8 Engine ..............................................................................................................................132
8.8.1 Description of the engine . . . .................................................................................................132
8.8.2 Removing the engine ........................................................................................................133
8.8.3 Installing the engine. . ........................................................................................................135
9. Mechanical parts and servicing procedures ............................................................... 139
9.1 Lens holder . ........................................................................................................................139
9.1.1 Description of the lens holder ...............................................................................................139
9.1.2 Removing the lens holder ...................................................................................................141
9.1.3 Installing the lens holder .....................................................................................................142
9.2 Lens shift motor.....................................................................................................................144
9.2.1 Description of the lens shift motor...........................................................................................144
9.2.2 Removing the lens shift motor...............................................................................................144
9.2.3 Installing the lens shift motor ................................................................................................144
9.3 Engine controller frame assembly ................................................................................................ .144
9.4 Fans.................................................................................................................................146
9.4.1 Fan overview................................................................................................................ . 147
9.4.2 Fan location ..................................................................................................................147
9.4.3 Fan cooling target........................................................................................................... .147
9.4.4 Replacing the fan cold mirror................................................................................................148
9.4.4.1 Removing the fan cold mirror . . .......................................................................................148
9.4.4.2 Installing the fan cold mirror. .. . .......................................................................................148
9.4.5 Replacing the fan power box ................................................................................................149
9.4.6 Replacing the fan PMP ......................................................................................................149
9.4.6.1 Removing the fan PMP ...............................................................................................149
9.4.6.2 Installing the fan PMP .................................................................................................150
9.4.7 Replacing the fan LPS side..................................................................................................151
9.4.7.1 Removing the fan LPS side . . . . .......................................................................................151
9.4.7.2 Installing the fan LPS side . . . . . .......................................................................................152
9.4.8 Replacing the fan vertical lamp..............................................................................................154
9.4.8.1 Removing the fan vertical lamp .......................................................................................154
9.4.8.2 Installing the fan vertical lamp ........................................................................................156
9.4.9 Replacing fan engine top and bottom .......................................................................................157
9.4.9.1 Removing fan unit 2 . ..................................................................................................158
9.4.9.2 Removing fan engine top and bottom ................................................................................158
9.4.9.3 Installing the fan engine top and bottom..............................................................................162
9.4.9.4 Installing fan unit 2 . . . .................................................................................................168
9.4.10 Replacing the fan x-supply . .................................................................................................169
9.4.10.1 Removing the fan x-supply. . . . . .......................................................................................169
9.4.10.2 Installing the fan x-supply .............................................................................................170
9.4.11 Replacing the fan bottom lamp..............................................................................................171
9.4.11.1 Removing the fan bottom lamp .......................................................................................171
9.4.11.2 Installing the fan bottom lamp. . .......................................................................................172
9.4.12 Replacing the fan top LPS...................................................................................................173
9.4.12.1 Removing the fan top LPS . . . . . .......................................................................................173
9.4.12.2 Installing the fan top LPS .............................................................................................174
9.5 Liquid cooling circuit................................................................................................................174
9.5.1 Description of the liquid cooling circuit......................................................................................174
9.5.2 Filling the liquid cooling circuit ...............................................................................................175
9.6 Fan outlet ...........................................................................................................................176
9.6.1 Description of the fan outlet .................................................................................................176
9.6.2 Removing the fan outlet .....................................................................................................177
9.6.3 Installing the fan outlet.......................................................................................................178
9.7 Lamp power supply cover . . ........................................................................................................179
9.7.1 Description of the lamp power cover + switch ..............................................................................179
9.7.2 Removing the lamp power cover............................................................................................179
9.7.3 Installing the lamp power cover .............................................................................................180
9.7.4 Replacing the lamp power cover switch.....................................................................................180
10. Alignment procedures.......................................................................................... 181
10.1 Cold mirror alignment...............................................................................................................181
10.2 Folding mirror alignment ...........................................................................................................181
10.3 Integrating rod alignment...........................................................................................................181
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Table of contents
11. Maintenance procedures....................................................................................... 183
11.1 Dust filters...........................................................................................................................183
11.2 Filling the liquid cooling circuit .....................................................................................................183
11.3 Cleaning the projector lens. ........................................................................................................183
11.4 Cleaning the optical path . . . ........................................................................................................183
A. Error codes ........................................................................................................ 185
A.1 Error codes . . .......................................................................................................................185
B. Block diagram..................................................................................................... 187
B.1 Block diagram.......................................................................................................................187
Index.................................................................................................................... 189
List of images......................................................................................................... 193
4R59770141 GALAXY NH-12 20/02/2008

1. Safety guidelines
1. SAFETY GUIDELINES
Overview
• Safety Instructions
• UV radiation
1.1 Safety Instructions
WARNING:Before Removing/Replacing any projector components, turn off the Main Power Switch and un-
plug the Main AC power cable.
WARNING:Only intended for qualified service personnel.
R59770141 GALAXY NH-12 20/02/2008 5

1. Safety guidelines
Safety Instructions
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited
to, the following items:
a) Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields
are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields,
including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet,
be sure to put back in place all protective devices, including, but not limited to, insulating materials, barriers, covers/shields,
and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective
devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be
liable for any resulting damage.
b) Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a
hazardous voltage. Such openings include, but are not limited to, (1) excessively wide cabinet ventilation slots, and (2) an
improperly fitted and/or incorrectly secured cover panels.
c) Leakage Current Hot Check. With the instrument completely reassembled, plug the AC line cord directly into a 220 V AC
outlet (Do not use an isolation transformer during this test). Use a leakage current tester or a metering system that complies
with American National Standards Institute (ANSI) C101.0 Leakage Current for Appliances and Underwriters Laboratories
(UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known
earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal
cabinet, screwheads, metallic overlays, control shafts, etc.). especially any exposed metal parts that offer an electrical
return path to the chassis. Any current measured must not exceed 3.5 mA. Reverse the instrument power cord plug in the
outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER OR
BEFORE CONNECTING ACCESSORIES.
Leakage Current Tester
Reading should
not be above
3.5 mA
Test all exposed metal surfaces
Earth
Ground
+-
Device Under Test
2-Wired cord
Also test with plug reversed
(Using AC Adapter plug as required)
AC Leakage Test
Image 1-1
AC Leakage Test
d) Ultraviolet Radiation exposure - Warning: This lamp can cause serious skin burn and eye inflammation from shortwave
ultraviolet radiation if not operated in enclosed fixtures. DO NOT operate this lamp in a fixture with a missing or broken lens
cover.
e) Ozone: Operating lamp generates ozone gas which is harmful to the respiratory system. Therefore the lamp should be
operated in adequately ventilated equipment.
2. Read and comply with all caution and safety-related notes on or inside the projector cabinet or on the projector chassis, or on
the picture tube.
3. Design Alteration Warning - Do not alter or add to the mechanical or electrical design of this apparatus. Design alterations and
additions, including, but not limited to, circuit modifications and the addition of items such as auxiliary audio and/or video output
connections, might alter the safety characteristics of this apparatus and create a hazard to the user. Any design alterations
or additions may void the manufacturer’s warranty and may make you, the servicer responsible for personal injury or property
damage resulting therefrom.
4. Lamp explosion Protection Warning – The lamp in this projector operates with a high internal pressure and there is a slight risk
that the lamp may explode, particularly if it is used beyond its rated life. Do not remove, install, or otherwise handle the lamp
in any manner without first putting on shatterproof goggles equipped with side shields. People not so equipped must be kept
safely away while lamps are handled. Keep the lamp away from your body. For continued explosion protection, replace the
lamp only with one of the same type number. Always replace the lamp before the rated life time.
6R59770141 GALAXY NH-12 20/02/2008

1. Safety guidelines
5. Hot Chassis Warning - This projector chassis has two ground systems: the primary ground system is formed by the negative
voltage of the rectified mains (power) and is only used as a reference in primary circuits; the secondary ground system is
connected to earth ground via the earth conductor in the mains (power) lead. Separation between primary and secondary
circuits is performed by the safety isolation transformers. Components bridging this transformers are also safety components
and must never be defeated or altercated. All user-accessible conductive parts must be connected to earth ground, or are kept
at SELV (Safety Extra Low Voltage).
6. Observe original lead dress. Always inspect in all areas for pinched, out-of-face, or frayed wiring. Do not change spacing
between components, and between components and the printed-circuit board. Check AC power cord for damage. Take extra
care to assure correct lead dress in the following areas:
a) near sharp edges
b) near thermally hot parts - be sure that leads and components do not touch thermally hot parts
c) the AC supply
d) high voltage
7. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with compo-
nents, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if
necessary, take corrective action to remove any potential safety hazard.
8. PRODUCT SAFETY NOTICE - Many electrical and mechanical parts have special safety-related characteristics some of which
are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc. Use of a substitute replacement that does not have the same safety charac-
teristics as the recommended replacement part in BARCO service data parts list might create shock, fire, and/or other hazards.
Product Safety is under review continuously and new instructions are issued whenever appropriate. For the latest information,
always consult the appropriate current BARCO service literature.
9. Do not spray chemical on or near this instrument or any of its assemblies.
10. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity.
Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated
circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to
help reduce the incidence of component damage caused by static electricity:
a) Immediately before handling any semiconductor-equipped assembly, drain off any electrostatic charge on your body by
touching a known earth ground. Wear a commercially available high impedance discharging wrist strap device.
b) After removing an electrical assembly equipped with ES devices, place the assembly on a static dissipative surface such as
a 3M No 8210 table mat, to prevent electrostatic charge buildup or exposure of the assembly.
c) Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
d) Do not remove a replacement ES device from its protective package until immediately before you are ready to install it
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
e) Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis
or circuit, and observe all other safety precautions.
f) Minimize bodily motions when handling unpacked replacement ES devices (Otherwise harmless motion such as the brush-
ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to
damage an ES device).
1.2 UV radiation
UV radiation exposure if the rear cover is removed
Warning: When the rear cover of the projector is removed and the lamp is lit, it is not allowed to stay near the projector for over 5
minutes without UV radiation eye and skin protection. The lamp can and will cause serious skin burn and eye inflammation from
shortwave ultraviolet radiation if not operated in enclosed fixtures. DO NOT operate this lamp in a fixture with a missing or broken
lens cover.
UV radiation exposure if the outlet channel is removed
It is prohibited to light the lamp of the projector while the outlet channel is not properly installed, unless proper UV radiation eye
and skin protection is used.
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1. Safety guidelines
8R59770141 GALAXY NH-12 20/02/2008

2. Spare parts
2. SPARE PARTS
Overview
• Recommended spare parts
• Non recommended spare parts
•Covers
• Service kits
• Fans
• Lamps
2.1 Recommended spare parts
Recommended spare parts
Description Article number
Engine R850601K CO
PMP (+ CPU) R7649672K FR
Engine controller R76504513K NR
DVI / D15 input board R7640917K NR
Power box R852585K NR
LPS assembly R765361K NR
2.2 Non recommended spare parts
Non recommended spare parts
Description Article number
LCD module R763279K NR
Remote control R764277K NR
Output and communication board R764470K NR
Analog input layer (QXGA) R764499K NR
Local keypad + IR receiver R764501K NR
LVDS adaptor R764637K NR
Preformatter R764968K NR
X-fan supply R765117K NR
Stereo input / output board R765179K NR
front IR receiver (IR RCV + INTERCNN) R765258K NR
lamp info receiver (CNN lamp ID) R765301K NR
Ambient temperature and pressure sensor R765358K NR
Desktop input board R765359K NR
Mains filter R765424K NR
Light pipe (LP HDTV) R8506032K CO
Optical relay (Inf array) R850611K NR
SPG (CNN power lamp) R850607K NR
Lens holder R850608K NR
CLO + LFR sensor R850606K NR
Light feedback R7646331K NR
R59770141 GALAXY NH-12 20/02/2008 9

2. Spare parts
Description Article number
Cold mirror R850613K NR
Infitec wheel assembly R850619K NR
Fan outlet R724950K NR
2.3 Covers
Covers
Description Article number
Top cover R8508031K
Rear cover (lamp cover) R8508032K
Cable basket R8508033K
Folding mirror cover
Lamp start cover
2.4 Service kits
Service kits
Description Article number
Cooling liquid kit B4012970K
2.5 Fans
Fans
Description Article number
Fan cold mirror B32467591DK NR
Fan power box NR
Fan PMP B3245961DK NR
Fan LPS vertical B32467591DK NR
Fan engine top B32467591DK NR
Fan engine bottom B32467591DK NR
Fan x-fan supply B32467591DK NR
Fan bottom lamp (fan 70x70) B32470291DK NR
Fan top LPS NR
Fan unit 1: fan LPS vertical assembly R850615K NR
Fan unit 2: fan engine assembly R850616K NR
2.6 Lamps
Lamps
Description Article number
Lamp + new housing R9843080
Lamp + refurbished lamp housing R9843090
10 R59770141 GALAXY NH-12 20/02/2008

3. General information
3. GENERAL INFORMATION
Overview
• Conventions
• Abbreviations
• General instructions
• Tools
3.1 Conventions
Projector orientation
In this manual, references to location (left, right, front, rear, top, bottom) on the projector are made as shown in the following image.
Image 3-1
Projector orientation convention
3.2 Abbreviations
Spare parts abbreviations
Abbreviation Stands for...
NR not repairable
CO consumable
FR factory repairable
LR locally repairable
General abbreviations
Abbreviation Stands for...
CLO constant light output
CPU central processing unit
DLP™ digital light processor
DMD digital micro mirror device
DVI digital visual interface
FPGA field programmable gate array
HDSDI high definition serial digital interface
HDTV high definition television
IR infra red
LCD liquid crystal display
R59770141 GALAXY NH-12 20/02/2008 11

3. General information
Abbreviation Stands for...
LFR lamp flicker reduction
LPS lamp power supply
LVDS low voltage differential signaling
PB power box
PC personal computer
PMP pixel map processor
QXGA quad extended graphics array
SDI serial digital interface
SPG start pulse generator
UXGA ultra extended graphics array
3.3 General instructions
Overview
• Connector instructions
• Wires and cable ties
• EMC shielding clamps
3.3.1 Connector instructions
CAUTION:Always respect the ES (electrostatic sensitivity) instructions.
Do not use any kind of tools when unplugging a connector.
CAUTION:Never pull the wires to unplug a connector. Always grip the connector and pull to unplug (after
unlocking if applicable).
Overview of the connectors
Several types of connectors are used in the projector (ordered by size):
• SH: smallest one, mainly used to connect signals
• PH: mainly used to connect low power
• VH: used to connect higher power
• ATX: biggest connector
• board to board connectors
The number mentioned next to the connector type indicates the amount of wires on the connector.
Board to board connectors
It is important to disconnect and connect this type of connectors in a straight way.
When plugging in a board to board connector, make sure it is completely in!
3.3.2 Wires and cable ties
CAUTION:If wires are not properly fixed to each other, to the chassis and/or to other components in the same
way as it was done in production, damage can occur!
Wires
Due to the amount of cables, some of the procedures described below can become quite complicated. Make sure to take into
account the following directions.
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3. General information
• before removing a wire, carefully take notice of its position
• when pulling a wire through a slot of the chassis, makes sure the connector does not get stuck
• when reinstalling a wired component, make sure the wire is in its original position
Cable ties
Different types of cable ties are used in this projector. Some of them can be reused, others need to be cut and will have to be
replaced by new ones during service activities.
Image 3-2
Cable tie: single use
Image 3-3
Cable tie: reusable
Image 3-4
Cable tie mounting: reusable
Image 3-5
Cable tie mounting: reusable
Put the new cable ties in the same position as it has been done in production.
CAUTION:When cutting a cable tie, make sure not to damage the wires!
3.3.3 EMC shielding clamps
EMC shielding clamps
When replacing wires or components, always put back the EMC shielding clamps in their original position.
Image 3-6
EMC shielding clamp
Image 3-7
EMC shielding clamp
Depending on the type of EMC shielding clamp, use a pair of cutting pliers and/or a slotted screwdriver to open the clamp.
3.4 Tools
Overview of the tools needed for servicing procedures
This is a list of all the tools that may be needed when servicing the projector in the field.
Description Mostly used for
Torx screwdriver T7 electronic parts
Torx screwdriver T10 electronic parts
Torx screwdriver T20 mechanical parts
Phillips screwdriver Ph1 small covers
Phillips screwdriver Ph2 mechanical parts
Hex or Allen™ key 2.5 mm mechanical parts
nut spanner 4.5 mm or 3/16” DVI connectors
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3. General information
Description Mostly used for
nut spanner 5.5 mm mechanical parts
nut spanner 7 mm mechanical parts
nut spanner 10 mm lamp power wires
cutting pliers (small) cable ties
cable ties fixing wires
slotted screwdriver 3 mm or 4 mm opening EMC shielding clamps
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4. Covers
4. COVERS
Overview
• Overview of the covers
• Cable basket
• Rear cover
•Topcover
• Lamp start cover
• Folding mirror cover
• Engine fan cover
4.1 Overview of the covers
Picture
Cable basket Folding mirror cover Lamp start cover
Top cover Rear cover
Image 4-1
Covers: overview 1
Engine fan cover 1 Engine fan cover 2
Image 4-2
Covers: overview 2
4.2 Cable basket
Overview
• Removing the cable basket
• Installing the cable basket
Description
The cable basket is used to hide the input box front panel and the connected wires.
4.2.1 Removing the cable basket
Necessary tools
No tools.
How to remove the cable basket?
1. Push the metal joggle to the front side of the projector
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4. Covers
Image 4-3
Cable basket: push the joggle
2. First lift the cable basket, then bring it forward to remove it
Image 4-4
Cable basket: lift, then pull to remove it
4.2.2 Installing the cable basket
Necessary tools
No tools.
How to install the cable basket?
1. Fix the cable basket to the projector: the hooks of the cable basket must fit the slots of the projector
Image 4-5
Cable basket: slots on the projector
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