Bauer Compressors UNICUS 4i - 25 Manual

Instruction Manual and Replacement Parts List
Stationary Integrated Systems
High Pressure Breathing Air System
UNICUS 4i - 25

UNICUS 4i
1st Edition May 1993
2nd Edition; March 15, 2017
WARNING
Rev Chg Date Notes Auth
Rev Chg Date Notes Auth

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FCC Compliance Statement

UNICUS 4i
Table of Contents
CHAPTER 1:- - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1 HOW TO USE THIS MANUAL
1.2 HOW TO USE THE REPLACEMENT PARTS LIST
1.3 HOW TO USE THE APPENDIX
1.4 UNIT SPECIFICATIONS
1.5 COMPONENT LOCATIONS
CHAPTER 2:- - - - - - - - - - - - - - OPERATING INSTRUCTIONS
2.1 EMERGENCY STOP BUTTON
2.2 OPERATOR INTERFACE
2.3 FILL STATION OPERATION.
CHAPTER 3:- - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
3.1 DESCRIPTION

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3.2 AUTOMATIC CONDENSATE DRAIN SYSTEM; ASY-4002
3.3 CONDENSATE COLLECTOR
CHAPTER 4: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM
4.1 INTRODUCTION

UNICUS 4i
4.2 1P5S SECURUS II® PURIFICATION SYSTEM
4.3 COMPONENT DESCRIPTION
4.4 MAINTENANCE
4.5 REPLACEMENT PARTS LIST
CHAPTER 5:- - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
5.1 VERTICAL COMPRESSOR DRIVE
5.2 MAINTENANCE OF THE V-BELT AND SHEAVES
5.3 REPLACEMENT PART LIST
CHAPTER 6:- - - - - - - - - - - - -ELECTRICAL PANEL, ASY-1191
6.1 OVERVIEW
6.2 ELECTRICAL PANEL
6.3 AC POWER REQUIREMENTS
6.4 ELECTRICAL PANEL COMPONENTS
6.5 ALARMS

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6.6 REPLACEMENT PARTS LIST
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
7.1 DESCRIPTION
7.2 COMPONENTS
7.3 FUNCTIONS
7.4 REPLACEMENT PARTS LIST
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
8.1 DESCRIPTION
8.2 OPERATION
8.3 CALIBRATION
8.4 SENSOR REPLACEMENT
8.5 REPLACEMENT PARTS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
9.1 DESCRIPTION
9.2 FILL STATION AIR FLOW
9.3 MAINTENANCE
9.4 REPLACEMENT PARTS LIST
9.5 FILL HOSE ASSEMBLIES
CHAPTER 10: - - - - - - - - - - - - -UNICUS III HP AIR STORAGE
10.1 BOTTLE SPECIFICATIONS
10.2 DESCRIPTION AND MAINTENANCE

UNICUS 4i
10.3 AUTOCASCADE SYSTEM
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
11.1 SAFETY
11.2 UNPACKING, HANDLING AND INSTALLATION
11.3 LONG TERM STORAGE
11.4 REPRODUCIBLE FORMS
11.5 REFERENCE DATA
11.6 ADDITIONAL DOCUMENTS

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List of Figures
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
CHAPTER 2: - - - - - - - - - - - - - - OPERATING INSTRUCTIONS
CHAPTER 3: - - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK

UNICUS 4i
CHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM

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CHAPTER 5: - - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
CHAPTER 6: - - - - - - - - - - - - ELECTRICAL PANEL, ASY-1191
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE

UNICUS 4i
CHAPTER 10: - - - - - - - - - - - - - UNICUS III HP AIR STORAGE
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX

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CHAPTER 1: INTRODUCTION
1.1 How To Use This Manual
1.1.1 Manual Safety Notices
NOTICE
DANGER
WARNING

UNICUS 4i
1.2 How to Use the Replacement Parts List
CAUTION
NOTICE
Information Example

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1.3 How to Use the Appendix
Figure 1-1
WARNING

UNICUS 4i
1.4 Unit Specifications
1.4.1 UNICUS 4i - 25
1.4.1.1
1.4.1.2
1.4.1.3
Voltage Frequency Phase Power RPM Type

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1.5 Component Locations
Figure 1-2

UNICUS 4i
Figure 1-3

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Figure 1-4

UNICUS 4i
CHAPTER 2: OPERATING INSTRUCTIONS
2.1 Emergency Stop Button
2.2 Operator Interface
2.2.1 Badge Screen
Figure 2-1