GEA HG7 User manual

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engineering for a better world GEA Refrigeration Technologies
Bock Compressor HG7
Assembly instructions
HG7/1620-4 HG7/1620-4 S HGX7/1620-4 HGX7/1620-4 S
HG7/1860-4 HG7/1860-4 S HGX7/1860-4 HGX7/1860-4 S
HG7/2110-4 HG7/2110-4 S HGX7/2110-4 HGX7/2110-4 S

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About these instructions
Read these instructions before assembly and before using the compressor. This will avoid misunder-
standings and prevent damage. Improper assembly and use of the compressor can result in serious
or fatal injury.
Observe the safety instructions contained in these instructions.
These instructions must be passed onto the end customer along with the unit in which the compres-
sor is installed.
GEA Bock GmbH
72636 Frickenhausen
GEA Bock GmbH
Benzstraße 7
72636 Frickenhausen
Germany
Telephone [phone]
Fax [phone]
[email protected]
www.bock.de
Manufacturer
Contact
1 Safety 4
 1.1 Identicationofsafetyinstructions
 1.2 Qualicationsrequiredofpersonnel
1.3 General safety instructions
1.4 Intended use
2 Product description 6
2.1 Short description
2.2 Name plate
2.3 Type key
3 Areas of application 8
3.1 Refrigerants
3.2 Oil charge
3.3 Limits of application
4Compressor assembly 10
4.1 Setting up
4.2 Pipe connections
4.3 Pipes
4.4 Laying suction and pressure lines
4.5 Operating the shut-off valves
4.6 Operating mode of the lockable service connections
5 Electrical connection 13
5.1 Information for contactor and motor contactor selection
5.2 Basic circuit diagram for part winding start with standard motor
5.3 Standard motor, design for direct or partial winding start
5.4 Special motor: design for direct or star-delta start
5.5 Basic circuit diagram for star-delta start with special motor
5.6 Electronic trigger unit MP 10
5.7 Connecting the trigger unit MP 10
5.8 Functional test of the trigger unit MP 10
5.9 Oil sump heater (accessories)
6 Commissioning 23
6.1 Preparations for start-up
6.2 Pressure strength test
6.3 Leak test
6.4 Evacuation
6.5 Refrigerant charge
6.6 Start-up
6.7 Avoiding slugging
6.8 Connection of oil level regulator
7 Maintenance 25
7.1 Preparation
7.2 Work to be carried out
7.3 Spare parts recommendation
7.4 Accessories
7.5 Extract from the lubricants table
7.6 Decommissioning
8 Technical data 27
9 Dimensions and connections 28
10 Declaration of conformity and installation 30
11 Service 31

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Contents Page
1 Safety 4
 1.1 Identicationofsafetyinstructions
 1.2 Qualicationsrequiredofpersonnel
1.3 General safety instructions
1.4 Intended use
2 Product description 6
2.1 Short description
2.2 Name plate
2.3 Type key
3 Areas of application 8
3.1 Refrigerants
3.2 Oil charge
3.3 Limits of application
4Compressor assembly 10
4.1 Setting up
4.2 Pipe connections
4.3 Pipes
4.4 Laying suction and pressure lines
4.5 Operating the shut-off valves
4.6 Operating mode of the lockable service connections
5 Electrical connection 13
5.1 Information for contactor and motor contactor selection
5.2 Basic circuit diagram for part winding start with standard motor
5.3 Standard motor, design for direct or partial winding start
5.4 Special motor: design for direct or star-delta start
5.5 Basic circuit diagram for star-delta start with special motor
5.6 Electronic trigger unit MP 10
5.7 Connecting the trigger unit MP 10
5.8 Functional test of the trigger unit MP 10
5.9 Oil sump heater (accessories)
6 Commissioning 23
6.1 Preparations for start-up
6.2 Pressure strength test
6.3 Leak test
6.4 Evacuation
6.5 Refrigerant charge
6.6 Start-up
6.7 Avoiding slugging
6.8 Connection of oil level regulator
7 Maintenance 25
7.1 Preparation
7.2 Work to be carried out
7.3 Spare parts recommendation
7.4 Accessories
7.5 Extract from the lubricants table
7.6 Decommissioning
8 Technical data 27
9 Dimensions and connections 28
10 Declaration of conformity and installation 30
11 Service 31

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1|Safety
1.2 Qualicationsrequiredofpersonnel
1.3 General safety instructions
WARNING! Inadequately qualied personnel poses the risk of accidents, the
consequence being serious or fatal injury. Work on compressors
mustthereforeonlybeperformedbypersonnelwiththequalica-
tions listed below:
 •For example, a refrigeration technician, refrigeration mechatron-
ics engineer. As well as professions with comparable training, which
enable personnel to assemble, install, maintain and repair refrigeration
and air-conditioning systems. Personnel must be capable of assessing
thework to be carried out and recognising any potential dangers.
WARNING! •Refrigerating compressors are pressurised machines and
thereforerequireparticularcautionandcareinhandling.
•Risk of burns! Depending on the operating conditions, surface
temperatures of over 60 °C on the pressure side or below 0 °C on
the suction side can be reached.
•The maximum permissible overpressure must not be exceeded,
even for testing purposes.
1.1 Identicationofsafetyinstructions:
DANGER! Indicatesadangeroussituationwhich,ifnot
 avoided,willcauseimmediatefatalorseriousinjury.
WARNING!
 Indicatesadangeroussituationwhich,ifnot
 avoided,maycausefatalorseriousinjury.
CAUTION!
 Indicatesadangeroussituationwhich,ifnot
 avoided,maycausefairlysevereorminorinjury.
ATTENTION! Indicatesasituationwhich,ifnot
 avoided,maycausepropertydamage.
INFO! Importantinformationortipsonsimplifyingwork.

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1|Safety
These assembly instructions describe the standard version of the HG7 manufactured by Bock. The
compressor is intended for use in refrigeration systems in compliance with the limits of application.
Onlytherefrigerantspeciedintheseinstructionsmaybeused.
Any other use of the compressor is prohibited!
The Bock refrigerating compressor named in the title is intended for installing in a machine (within
theEUaccordingtotheEUDirectives2006/42/ECMachineryDirective,97/23/ECPressureEquipment
Directive and 2006/95/EC – Low Voltage Directive).
Commissioning is only permissible if the compressor has been installed in accordance with these
assembly instructions and the entire system into which it is integrated has been inspected and
approved in accordance with legal regulations.
1.4 Intended use
WARNING! The compressor may not be used in potentially explosive
environments!

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2|Product description
• Semihermeticsix-cylinderreciporatingcompressorwithoilpumplubrication.
• Thestreamofcoolantsuckedoutoftheevaporatorowsoverthemotorandcoolsitintensively.
In this way, the motor can be kept at a relatively low temperature level, particularly under high
loads.
• CylinderarrangementinpairsinW-design.
Name plate
Fig. 1
2.1 Short description
Valve plate Cylinder
cover
Terminal box
Dimension and connection values can be found in Chapter 9
Transport eyelet
Discharge
shut-off valve
Oil pump
Suction
shut-off valve
Oil sight glass
Motor section
Drive section

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2|Product description
/
HG 72110-4 X
Fig. 2
2.2 Name plate (example)
2.3 Typekey (example)
1) HG - Hermetic-Gas-cooled (suction gas cooled) for the normal- / air conditioning applications
2) X - Ester oil filling (HFC refrigerant, e.g. R134a, R404A, R507, R407C)
3) S - Stronger motor e.g. air conditioning applications
Motor variant 3)
Number of poles
Swept volume
Size
Esteroillling²)
Series ¹)
S
SE 55
AS09529A001
1 Typedesignation 6 Voltage,circuit,frequency
2 Machine number 7 Nominal rotation speed
3 maximum operating current 8 Displacement
4 Startingcurrent(rotorblocked) 9 Voltage,circuit,frequency
Δ: Part winding 1 10 Nominal rotation speed
YYY: Part windings 1 and 2 11 Displacement
5 ND (LP): max. admissible operating  12 Oiltypelledatthefactory
pressur e (g) Low pressure side 13 Terminal box protection type
HD (HP): max. admissible operating Electrical accessories can change
pressur e(g) High pressure side the IP protection class!
Observe the limits of application
diagrams!
50 Hz
}
60 Hz
}
GEA Bock GmbH
72636 Frickenhausen, Germany

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3|Areas of application
ATTENTION! Compressor operation is possible within the operating limits
shown in the diagrams. Please note the signicance
of the shaded areas. Thresholds should not be selected as design
or continuous operation points.
- Max. permissible discharge end temperature 140 °C
    -Max.permissibleswitchingfrequency12x/h.
- A minimum running time of 3 min. steady-state condition
(continuous operation) must be achieved.
For operation with additional cooling:
- Use only oils that are highly thermally stable.
- Avoid continuous operation near the limits.
For operation with capacity regulator:
- The suction gas superheat temperature may need to be reduced
or set individually when operating near to the threshold.
Foroperationwithfrequencyconverter:
- The maximum current and power consumption must not be
exceeded.Inthecaseofoperationabovethe mainsfrequency,
the application limit can therefore be limited.
During operation in the vacuum range, there is a danger of air
    enteringonthesuctionside.Thiscancausechemicalreactions,
pressure rise in the condenser and an excessive compressed-gas
temperature. Avoid absolutely any entry of air.
Thecompressorsarelledatthefactorywiththefollowingoiltype:
- for R134a, R404A/R507, R407C FUCHS Reniso Triton SE 55
- for R22 FUCHS Reniso SP 46
Compressors with ester oil charge (FUCHS Reniso Triton SE 55) are marked with an X in the type
designation (e.g. HGX7/2110-4).
3.1 Refrigerants
• HFKW/HFC:  R134a, R404A/R507, R407C
• (H)FCKW/(H)CFC: R22
3.2 Oil charge
3.3 Limits of application
INFO! Forrefilling,werecommendtheaboveoiltypes.
Alternatives: seelubricantstable,Chapter7.5.
The oil level must be in the visible
part of the sight glass; damage
to the compressor is possible if
overfilled or underfilled!
ATTENTION!
Fig. 3
max. oil level
min. oil level

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Design for other
areasonrequest
Max. permissible operating
pressure high pressure
side (HP): 28 bar
Evaporation temperature (°C)
Condensing temperature (°C)
Suction gas superheat(K)
Suction gas temperature (°C)
R134a
R407C
R404A/R507
R22
Fig. 4
Fig. 5
Fig. 6
Fig. 7
HG7 „Motor version S“
in the evaporation range of
to= 5°C to 12,5°C
limited condensing temperature
up to tc= 50°C.
Additional cooling and reduced
suction gas temperature
Unlimited application
range
Additional cooling or reduced
suction gas temperature
Motor variant - S
(stronger motor)

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?
4.1 Setting up
 Setuponanevensurfaceorframewithsufcientload-
bearing capacity.
Single compressor preferably on vibration damper.
Duplex and parallel circuits always rigid.
Use transport eyelet.
Do not lift manually!
Use lifting gear!
 Provideadequateclearanceformaintenancework.
 Ensureadequatecompressorventilation.
Do not use in a corrosive, dusty, damp atmosphere or a
combustible environment.
Fig. 8
Fig. 9
Fig. 10
Fig. 11
ATTENTION! Superheating can damage the valve.
Remove the pipe supports from the valve for soldering.
Only solder using inert gas to inhibit oxidation products (scale).
4.2 Pipe connections
The pipe connections have graduated inside diameters so that pipes with
standart millimetre and inch dimensions can be used.
The connection diameters of the shut-off valves are rated for maximum
compressor output. Theactualrequiredpipecrosssectionmustbe
matched to the output. The same applies for non-return valves.
Fig. 12: graduated
internal diameter
F
E
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C
B
A
1 2
3
4
F
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C
4
3
2
1
A
B
Tol.-Ang. DIN ISO 2768-mK
Ra Rz
Maß Passung
Freigabe
Alternativbezug:
Baumustergeprüft
Teil inaktiv
Lieferantenzeichnung
-
-
K.-Auftrag:
PL:
Zeichnung ungültig
Entwicklungsstand
Teil keine Serie
120
400
±0.5
über 0.5
bis 6
Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de
-
-
Unbemaßte Radien:
-
Diese Zeichnung ist unser Eigentum!
Sie darf ohne unsere Genehmigung weder nach-
gebildet, vervielfältigt, oder Dritten Personen zu-
gänglich gemacht werden. Der Nachbau nach
dieser Zeichnung, oder an Hand der nach dieser
Zeichnung hergestellten Gegenstände durch den
Abnehmer oder Dritte ist nicht gestattet.
Wir behalten uns alle Rechte, gemäß DIN ISO 16016
an dieser Zeichnung vor.
Bearb.
Datum
Änderungs-Nr.
Werkstoff:
Ausgangsteil, bzw. Rohteil:
--
Gepr.
Name Datum
19.04.
Werkstückkanten
DIN ISO 13715
Ersatz für:
Ersetzt durch:
Erstellt
2010
Geprüft
-
Kurz
Zone
1/x
Oberflächenbehandlung / Härte:
-
Blatt:
Änderungsbeschreibung
400
Benennung:
±0.8
1000
30 6
-
±0.3
120
30
±0.2
Zeichn.-Nr. Teile-Nr.
Oberflächenangaben ISO 1302
x.xxxx-xxxxx.x
Zust.
Gußtoleranzen:
Gewicht: (kg)
±0.1
Maßstab:
1:1
Wasserwaage
für Indesign
Der Lieferant muß sicherstellen, dass die Ware in
einwandfreiem Zustand angeliefert wird (Korrosions-
schutz, Verpackung für sicheren Transport).
Rz 25
Rz 160
s
25
z y x w u t
0,05
Rz 1,6
0,3
0,7
1,6
2
Rz 16
6,3
Rz 63
Rz 6,3
Rz 12,5
F:\user\kurz\3D Sachen\3D Teile\Zeichnungen\Wasserwaage
4|Compressor assembly
INFO! Newcompressorsarefactory-lledwithinertgas(3barnitrogen).
Leave this service charge in the compressor for as long as possible
and prevent the ingress of air.
  Check the compressor for transport damage before starting any
 work.

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4|Compressor assembly
Rigid
fixed point
Fig. 13
INFO! ForcompressorsHG7/2110-4andHG7/2110-4S,solderconnections
are mounted to the suction shut-off valve for pipe diameter 64.
Solder connections for pipe diameter 2 5/8“ are enclosed with the
compressor.
As short as
possible
4.4 Laying suction and pressure lines
INFO! Proper layout of the suction and pressure lines directly after the
compressor is integral to the smooth running and vibration behaviour
of the system.
ATTENTION! Improperlyinstalled pipescan causecracks andtears whichcan
result in a loss of refrigerant.
A rule of thumb:
Alwayslaytherstpipesectionstartingfromtheshut-offvalvedownwards and
parallel to the drive shaft.
4.3 Pipes
Pipes and system components must be clean and dry inside and free of scale, swarf and layers of
rust and phosphate. Only use air-tight parts.
Lay pipes correctly. Suitable vibration compensators must be provided to prevent pipes being
cracked and broken by severe vibrations.
Ensure a proper oil return.
 Keeppressurelossestoanabsoluteminimum.

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4|Compressor assembly
Fig. 14 Fig. 15
Valve spindle seal
Release
Tighten
Pipe connection
Pipe connection
4.6 Operatingmodeofthelockableserviceconnections
Fig. 16
Opening the shut-off valve:
Spindle: turn to the left (counter-clockwise) as far as it will go.
—> Shut-off valve completely opened / service connection closed.
The connection which cannot be shut off is intended for safety devices.
Fig. 17
Opening the service connection
Spindle: Turn ½ - 1 turn to the right clockwise.
—> Service connection opened / shut-off valve opened.
The connection which cannot be shut off is intended for safety devices.
Service connec-
tion closed
Connection
blocked
Spindle
Connection cannot be
shut off
Connection cannot be
shut off
Service connec-
tion opened
Spindle Connection
open
Compressor
Compressor
Before opening or closing the shut-off valve, release the valve spindle seal by approx. ¼ of a turn
counter-clockwise.
After activating the shut-off valve, re-tighten the adjustable valve spindle seal clockwise.
4.5 Operating the shut-off valves

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5|Electrical connection
5 Electrical connection
  DANGER! Highvoltage!Riskofelectricshock!Onlycarryoutworkwhenthe
electrical system is disconnected from the power supply!
INFO! Connect the compressor motor in accordance with the circuit diagram
(see inside of terminal box).
Use suitable cable entry point of the correct protection type
(see name plate) for routing cables into the terminal box.
Insert the strain reliefs and prevent chafe marks on the cables.
Comparethevoltageandfrequencyvalueswiththedataforthemains
power supply.
Only connect the motor if these values are the same.
5.1 Information for contactor and motor contactor selection
Allprotectionequipment,switchingandmonitoringdevicesmustcomplywiththelocalsafetyregula-
tionsandestablishedspecications(e.g.VDE)andregulationsaswellasthemanufacturer’sspecica-
tions. Motorprotectionswitchisrequired! Motor contactors, feed lines, fuses and motor protection
switches must be rated according to the maximum operating current (see name plate).
Use the following overload protection device:
A current-dependent time-delayed overload protection device for monitoring of all three phases, not
set higher than the rated current of the machine, which must respond at 1.2 times the set current
within 2 hours and must not have responded at 1.05 times the set current within 2 hours, or another
comparable device.

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5.2 Basic circuit diagram for part winding start with standard motor
Fig. 18
nderung
0
Datum Name
Datum
Bearb.
Gepr.
Norm
1
20.Feb.2009
Kelich
03.Nov.2010
Urspr.
2
Ers. f.
3
Ers. d.
4
PW MP10
5 6 7
BOCK COMPRESSORS
8
=
+
9
Bl.
2
Bl.
2
1
X SS
Q1
L1 L2 L3 N PE
Anschluákasten Verdichter
I=66%
F1.1
K1
1
2
1
3
4
2
5
6
3
1U1
1V1
1W1
PE
M
/YYY
M1
R1
2U1
2V1
2W1
I=33%
F1.2
K2
1
2
4
3
4
5
5
6
6
X1 L1 L1 N N 43 43 11 12 14
L S M
X2 1 2 3 4 5 6
7
F1.1
F1.2
8
R2
4A
F2
S1
R2
9
R2
10
MP10
11
F5
K1
12
T2
13
N
Pl
14
L
15
M
16
S
P>
F3
17 18 19
K1
P
F4
20
K1
K1T
K2
21 22
K1T
P<
B1
23 24
K1
25
E1
26
L1.1
L2.1
L3.1
L1.2
N
PE
R1 Cold conductor PTC sensor motor winding
R2 Thermal protection thermostat (PTC sensor)
F1.1 / 1.2 2 motor safety switches (60% / 40% of I Atotal)
F2 Control power circuit fuse
F3 High pressure safety monitor
F4 Safety chain (high/low pressure monitoring)
F5 Oil differential pressure monitor
B1 Release switch (thermostat)
60% 40%
Compressor terminal box

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Q1 Main switch
M1 Compressor motor
K1  Mainscontactor(partwinding1)
K2  Mainscontactor(partwinding2)
K1T  Delayrelaymax.1s
S1 Control voltage switch
E1 Oil sump heater
nderung
0
Datum Name
Datum
Bearb.
Gepr.
Norm
1
20.Feb.2009
Kelich
03.Nov.2010
Urspr.
2
Ers. f.
3
Ers. d.
4
PW MP10
5 6 7
BOCK COMPRESSORS
8
=
+
9
Bl.
2
Bl.
2
1
X SS
Q1
L1 L2 L3 N PE
Anschluákasten Verdichter
I=66%
F1.1
K1
1
2
1
3
4
2
5
6
3
1U1
1V1
1W1
PE
M
/YYY
M1
R1
2U1
2V1
2W1
I=33%
F1.2
K2
1
2
4
3
4
5
5
6
6
X1 L1 L1 N N 43 43 11 12 14
L S M
X2 1 2 3 4 5 6
7
F1.1
F1.2
8
R2
4A
F2
S1
R2
9
R2
10
MP10
11
F5
K1
12
T2
13
N
Pl
14
L
15
M
16
S
P>
F3
17 18 19
K1
P
F4
20
K1
K1T
K2
21 22
K1T
P<
B1
23 24
K1
25
E1
26
L1.1
L2.1
L3.1
L1.2
N
PE

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400 V
Direktstart YY Teilwicklungsstart Y/YY
1V1 1W11U1
2W12V12U1
L3L2L1 L3L2L1
L3L2L1
1V1 1W11U1
2W12V12U1
Direct start YYY
Part winding start Δ/YYY
ATTENTION! Failure to do this results in opposed rotary elds and results in
damage to the motor. After the motor starts up via partial winding
1,partialwinding2mustbeswitchedonafteramaximumdelayof
one second . Failure to comply can adversely affect the service life
of the motor.
The motor is wired for direct start (YYY) at the factory. For part winding start Δ/YYY the bridges must
be removed and the motor feed line connected according to the circuit diagram:
INFO! Whentestingcoilswithresistancetester,please notethatpartial
winding 1 and partial winding 2 are wired internally in HG7.
5.3 Standardmotor,designfordirectorpartwindingstart
Designation on the name plate Sticker on the terminal box
∆/YYY
Compressors with this marking are suitable for direct or partial winding start. The motor winding is
subdivided into two parts: Part winding 1 = 60% and part winding 2 = 40%. This winding division
reduces the start-up current needed for a part winding start to approx. 65% of that for a direct start.
INFO! A mechanical unloaded start with bypass solenoid valve is
 notrequired.
5|Electrical connection

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5|Electrical connection
5.4 Special motor: design for direct or star-delta start
Mechanicalstartunloaderwithbypasssolenoid(accessories)isrequieredforstardelta
starting.
Designation in the nameplate Designation on the yellow label on the
terminal box
∆/ Y
Star-delta start-up is only possible for 230 V power supply. Example:
230 V ∆
Direct start Star-delta start
400 V Y
only direct start
5.4 Sondermotor: Ausführung für Direkt- oder Stern-Dreieck-Anlauf
Für den Stern-Dreieck-Anlauf ist eine mechanische Anlaufentlastung mit Bypass-Magnetventil
(Zubehör) erforderlich.
Bezeichnung auf dem Typschild Aufkleber auf Klemmenkasten
∆/ Y
Stern-Dreieck-Anlauf ist nur im Spannungsbereich ∆(230 V) möglich. Beispiel:
230 V ∆
Direktstart Stern-Dreieck-Start
L3L1
V1 W1
U1
V2
U2
W2
L1 L2 L3
L2
V1 W1
U1
V2
U2
W2
L3L2L1
400 V Y
nur Direktstart
V1 W1U1
V2U2W2
L1 L2 L3
5.4 Sondermotor: Ausführung für Direkt- oder Stern-Dreieck-Anlauf
Für den Stern-Dreieck-Anlauf ist eine mechanische Anlaufentlastung mit Bypass-Magnetventil
(Zubehör) erforderlich.
Bezeichnung auf dem Typschild Aufkleber auf Klemmenkasten
∆/ Y
Stern-Dreieck-Anlauf ist nur im Spannungsbereich ∆(230 V) möglich. Beispiel:
230 V ∆
Direktstart Stern-Dreieck-Start
L3L1
V1 W1
U1
V2
U2
W2
L1 L2 L3
L2
V1 W1
U1
V2
U2
W2
L3L2L1
400 V Y
nur Direktstart
V1 W1U1
V2U2W2
L1 L2 L3
5.4 Sondermotor: Ausführung für Direkt- oder Stern-Dreieck-Anlauf
Für den Stern-Dreieck-Anlauf ist eine mechanische Anlaufentlastung mit Bypass-Magnetventil
(Zubehör) erforderlich.
Bezeichnung auf dem Typschild Aufkleber auf Klemmenkasten
∆/ Y
Stern-Dreieck-Anlauf ist nur im Spannungsbereich ∆(230 V) möglich. Beispiel:
230 V ∆
Direktstart Stern-Dreieck-Start
L3L1
V1 W1
U1
V2
U2
W2
L1 L2 L3
L2
V1 W1
U1
V2
U2
W2
L3L2L1
400 V Y
nur Direktstart
V1 W1U1
V2U2W2
L1 L2 L3

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5.5 Basic circuit diagram for star-delta start with special motor
Fig. 19
nderung
1
0
Datum Name
Datum
Bearb.
Gepr.
Norm
1
20.Feb.2009
Kelich
03.Nov.2010
Urspr.
2
Ers. f.
3
Ers. d.
4
PW MP10
5 6 7
BOCK COMPRESSORS
8
=
+
9
Bl.
2
Bl.
2
X SS
Q1
L1 L2 L3 N PE
Anschluákasten Verdichter
I=66%
F1.1
K1
1
2
1
3
4
2
5
6
3
U1
V1
W1
M
3
~
M1
Y
K3
1
2
PE
R1
3
4
5
6
W2
U2
V2
I=33%
F1.2
K2
1
2
4
3
4
5
5
6
6
X1 L1 L1 N N 43 43 11 12 14
L S M
X2 1 2 3 4 5 6
7
F1.1
F1.2
8
R2
4A
F2
S1
R2
9
R2
10
MP10
11
F5
K1
12
T2
13
N
Pl
14
L
15
M
16
S
P>
F3
17
K1
K1
18
K3
19
P
F4
K4T
K3
K2
20
K4T
K2
K3
21 22
K4T
P<
B1
23 24
K1
25
E1
26
L1.1
L2.1
L3.1
L1.2
N
PE
60% 40%
Compressor terminal box
R1 Cold conductor PTC sensor motor winding
R2 Thermal protection thermostat (PTC sensor)
F1.1 / 1.2 2 motor safety switches
F2 Control power circuit fuse
F3 High pressure safety monitor
F4 Safety chain (high/low pressure monitoring)
F5 Oil differential pressure monitor
B1 Release switch (thermostat)

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Q1 Main switch
M1 Compressor motor
K1  Mainscontactor
K2  ∆-contactor
K3  Y-contactor
K4T  Delay relay for contactor changeover
S1 Control voltage switch
E1 Oil sump heater
nderung
1
0
Datum Name
Datum
Bearb.
Gepr.
Norm
1
20.Feb.2009
Kelich
03.Nov.2010
Urspr.
2
Ers. f.
3
Ers. d.
4
PW MP10
5 6 7
BOCK COMPRESSORS
8
=
+
9
Bl.
2
Bl.
2
X SS
Q1
L1 L2 L3 N PE
Anschluákasten Verdichter
I=66%
F1.1
K1
1
2
1
3
4
2
5
6
3
U1
V1
W1
M
3
~
M1
Y
K3
1
2
PE
R1
3
4
5
6
W2
U2
V2
I=33%
F1.2
K2
1
2
4
3
4
5
5
6
6
X1 L1 L1 N N 43 43 11 12 14
L S M
X2 1 2 3 4 5 6
7
F1.1
F1.2
8
R2
4A
F2
S1
R2
9
R2
10
MP10
11
F5
K1
12
T2
13
N
Pl
14
L
15
M
16
S
P>
F3
17
K1
K1
18
K3
19
P
F4
K4T
K3
K2
20
K4T
K2
K3
21 22
K4T
P<
B1
23 24
K1
25
E1
26
L1.1
L2.1
L3.1
L1.2
N
PE

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5|Electrical connection
Terminal box
Fig. 20
Temperature monitoring connections:
Motor winding: Terminals 1 - 2
Thermal protection thermostat: Terminals 3 - 4
Restart prevention: Terminals 5 - 6
ATTENTION!
Terminals 1 - 6 on the trigger
unit MP 10 and terminals PTC
1 and PTC 2 on the compres-
sor terminal board must not
come into contact with mains
voltage. This would destroy the
trigger unit and PTC sensors.
The supply voltage at L1-N
(+/- for DC 24 V version) must
be identical to the voltage at
terminals11,12,14and43.
5.4 Electronic trigger unit MP 10
The compressor motor is tted with cold conductor temperature sensors (PTC) connected to the
electronic trigger unit MP 10 in the terminal box. Readiness to operate is signalled by the H3 LED
(green) after the power supply is applied. In the case of excess temperature in the motor winding, the
unit switches off the compressor and the H1 LED lights red.
The hot gas side of the compressor can also be protected against overtemperature using a thermal
protection thermostat (accessory). The H2 LED (red) is provided for the protection function.
The unit trips when an overload or inadmissible operating conditions occur. Find and remedy
the cause.
5.5 Connection of the trigger unit MP 10
INFO! Connect the trigger unit MP10 in accordance with the circuit dia-
gram. Protect the trigger unit with a delayed-action fuse (F) of max.
4A.Inordertoguaranteetheprotectionfunction,installthetrigger
unitastherstelementinthecontrolpowercircuit.
INFO! Theunithasarestartpreventiondevice.Afteryouhaverectiedthe
fault,interruptthemainsvoltage.Thisunlockstherestartprevention
device and the LEDs H1 and H2 go out.